Chain-growth polycondensation for well-defined condensation polymers and polymer architecture

The historical development of our research on polycondensation that proceeds in a chain-growth polymerization manner ("chain-growth polycondensation") for well-defined condensation polymers is described. We first studied polycondensation in which change of the substituent effect induced by bond formation drove the reactivity of the polymer end group higher than that of the monomer. In this approach, well-defined aromatic polyamides, polyesters, polyethers, and poly(ether sulfone)s were obtained. The second approach was the study of the phase-transfer polymerization of a solid monomer dispersed in an organic solvent. In this type of polymerization, the solid monomer was physically unable to react with another monomer and was carried with the phase transfer catalyst into the solution phase where it reacted with an initiator and the polymer end group in the solvent in a chain polymerization manner. We also found catalyst-transfer polycondensation as a third approach to chain-growth polycondensation. In the Ni-catalyzed polycondensation of 2-bromo-5-chloromagnesiothiophenes, the Ni catalyst transferred to the polymer end group, and a coupling reaction occurred there to yield a well-defined polythiophene. This chain-growth polycondensation was applied to the synthesis of condensation polymer architectures such as block copolymers, star polymers, graft copolymers, and so on.     

Synthesis of well-defined poly(p-benzamide) from chain-growth polycondensation and its application to block copolymers

Poly(p-benzamide) with a defined molecular weight and a low polydispersity and block copolymers containing this well-defined aramide was synthesized. Phenyl 4-(4-octyloxybenzylamino)benzoate ( 1b ) polymerized at room temperature in the presence of base and phenyl 4-nitrobenzoate ( 2a ) as an initiator in a chain-growth polycondensation manner to give well-defined aromatic polyamides having the 4-octyloxybenzyl groups as a protecting group on nitrogen in an amide. It was confirmed by a model reaction that deprotection of this protecting group proceeded completely with trifluoroacetic acid (TFA) without breaking the amide linkage. The utility of this approach to poly(p-benzamide) with a low polydispersity was demonstrated by the synthesis of block copolymers of poly(p-benzamide) and poly(N-octyl-p-benzamide) or poly(ethylene glycol). The SEM images of the supramolecular assemblies of the former block copolymer showed μm-sized bundles and aggregates of flake structures.     

Synthesis and properties of poly(arylene ether phenyl-s-triazine)s

A series of new poly(arylene ether phenyl-s-triazine)s was prepared by the nucleophilic aromatic substitution polymerization of the potassium salt of bisphenols with 2,4-bis (halophenyl)-6-phenyl-s-triazine in N-methyl-2-pyrrolidone at elevated temperature. The polymers with inherent viscosities exceeding 0.5 were obtained after polymerization for 1 h using 2,4-bis(fluorophenyl)-6-phenyl-s-triazine as a monomer. The glass transition temperatures of the resulting polymers ranged from 200 to 260°C depending on the bisphenol used in the polymer synthesis. The poly(arylene ether phenyl-s-triazine)s demonstrated excellent thermal stabilities in excess of 490°C (5% weight loss in air). The isothermal TGA measurements (400°C under air or nitrogen atmosphere) revealed that the 4,4'-biphenol- and hydroquinone-based poly(arylene ether phenyl-s-triazine)s belong to the most superior class of heat resistant polymers, such as polyimide Kapton?. The mechanical properties of these polymers are also described. © 1994 John Wiley & Sons, Inc.     

Synthesis and characterization of new fluorescent poly(arylene ether)s

The poly(arylene ether)s were prepared by the nucleophillic aromatic substitution polymerization of phenolphthalin and its derivatives with activated aromatic difluorides. The polymers had glass transition temperatures ranging from 210 to 240°C. Though the monomers have no fluorescence, the resulting polymers fluoresced a light green color in solid and solution states. The maximum excitation and emission wavelengths are 420 nm and 470 nm, respectively. In the polymer solutions, the fluorescence intensity decreased gradually, but the intensity was recovered by heating the polymer at 220°C for a few minutes. The fluorescent polymer had a stable radical. A model compound having the same repeating unit of the polymer was also prepared. The fluorescence properties of this model were almost the same as those of the polymers. © 1994 John Wiley & Sons, Inc.     

Synthesis and properties of poly(arylene ether imide ketone)s

Poly(arylene ether ketone)s containing imide units were prepared by the aromatic nucleophilic displacement reaction of the potassium salts of bisphenols with bis(4-fluorobenzoyl)phthalimides in N-methyl-2-pyrrolidone at elevated temperature. The polymers having inherent viscosities of 0.34–0.77 dL/g were obtained in 2 h. The polymers exhibited glass transition temperatures ranging from 216 to 268°C and decomposition temperatures (5% weight loss under air atmosphere) ranging from 450–570°C mainly depending on the bisphenols used in the polymer synthesis. The isothermal TGA measurements (400°C under air or nitrogen atmosphere) revealed that the 4,4'-biphenol- and hydroquinone-based poly(arylene ether ketone imide)s belong to a superior class of heat resistant polymers. The mechanical properties of these polymers are also described. © 1994 John Wiley & Sons, Inc.     

Synthesis of triarylamine‐containing poly(arylene ether)s by nucleophilic aromatic substitution reaction

We report synthesis of a series of new triarylamine‐containing AB‐type monomers and their polymers via nucleophilic aromatic substitution (S_NAr) reaction. Monomers consisting of a hydroxyl group at the para position of the nitrogen group in one phenyl ring and a fluorine leaving group at the para position in another phenyl ring were synthesized via palladium‐catalyzed amination reaction. The fluorine leaving group was activated by trifluoromethyl group at the ortho position and an electron‐withdrawing group (EWG) introduced at the para position of the unsubstituted phenyl ring that enabled control over monomer reactivity. S_NAr reaction of the monomers successfully produced corresponding poly(arylene ether)s with pendant EWGs that exhibited good solubility and thermal stability. Optical and electrochemical properties of the polymers were also affected by incorporation of EWGs. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2692‐2702     

Cyclic poly(pyridine ether)s by the polycondensation of 2,6‐difluoropyridine with various diphenols

The bistrimethylsilyl derivatives of six different diphenols were polycondensed with 2,6‐difluoropyridine in N‐methylpyrrolidone in the presence of K₂CO₃. On the basis of previous studies, the reaction conditions were optimized for almost quantitative conversions. The feed ratio was systematically varied to optimize the molecular weight. A 2 mol % excess of 2,6‐difluoropyridine was needed to obtain maximum molecular weights. In the matrix‐assisted laser desorption/ionization time‐of‐flight (MALDI‐TOF) mass spectra of the optimized polyethers, only cycles were found (detectable up to 5000 Da). Obviously, the relatively low molecular weights obtained under optimized conditions resulted from a limitation of the chain growth by cyclization, indicating a high cyclization tendency for poly(pyridine ether)s. The size exclusion chromatography measurements not only proved low molecular weights but also demonstrated the existence of bimodal mass distributions and high polydispersities. Protonation of the poly(pyridine ether)s required strong acids such as methane or trifluoromethane sulfonic acid. The solubilities of the neutral and protonated polyethers derived from bisphenol A were studied in various solvents. The MALDI‐TOF mass spectra proved that protonation at 20–25 °C did not cause cleavage of ether bonds. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4781–4789, 2005     

Fluorinated poly(arylene ether ketone)s bearing pentafluorostyrene moieties prepared by a modified polycondensation

The polycondensation of decafluorobenzophenone with hexafluorobisphenol A was modified by the addition of a molecular sieve dehydrating apparatus to the refluxing reaction system. This modification promoted the polymerization and enabled the reactions to be conducted in milder conditions and completed in a shorter time, thereby depressing side reactions such as branching and crosslinking. The resulting fluorinated poly(arylene ether ketone)s (FPAEK) were free of gel particles and possessed the designed molecular weights. This modified procedure was also suitable for introducing crosslinkable pentafluorostyrene (FSt) moieties into the polymers at the chain ends and/or inside the chain with the vinyl group of FSt being pendant. The resulting FSt containing fluorinated poly(arylene ether ketone)s (FPAEK‐FSt) can then be thermally crosslinked at 100 °C in the presence of 1% benzoyl peroxide (BPO) or at 250 °C without any initiator. The glass‐transition temperatures (T_g's) of FPAEK increased with increasing molecular weight and leveled off at about 147 °C for the polymer with a number‐average molecular weight of 18,600 Da, whereas the values were not apparently affected by the addition of FSt units. However, crosslinking of the FPAEK‐FSt resulted in an approximate 30 °C increase of the T_g. Spin‐coating FPAEK‐FSt onto silicon wafers followed by crosslinking gave films with excellent thermal stability, physical strength, and adhesion to the substrate as well as good reproducibility in terms of film preparation and optical properties. The refractive index and birefringence of the films measured at a wavelength of 1.55 μm were 1.502 and 2.5 × 10^?3, respectively. © 2002 Government of Canada. Exclusive worldwide publication rights in the article have been transferred to Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4205–4216, 2002     

A variety of poly(m-benzamide)s with low polydispersities from inductive effect-assisted chain-growth polycondensation

Chain-growth polycondensation of 3-(alkylamino)benzoic acid alkyl esters 1 was investigated for obtaining poly(m-benzamide)s with defined molecular weights and low polydispersities. Polymerization conditions were first studied to find that ethyl 3-(octylamino)benzoate ( 1b ) polymerized in a chain polymerization manner in the presence of lithium 1,1,1,3,3,3-hexamethyldisilazide (LiHMDS) as a base and phenyl 4-methylbenzoate ( 2b ) as an initiator in THF at 0 °C. The molecular weight of the polymer was controlled by the feed ratio of monomer to initiator. The polymerization of 1c – i with a variety of N-alkyl groups was then carried out under the established conditions to yield well-defined poly(m-benzamide)s, which showed higher solubility than those of the corresponding poly(p-benzamide)s. Furthermore, the 4-octyloxybenzyl group on the amide nitrogen in poly 1i was removed by treatment with trifluoroacetic acid (TFA) to give N-unsubstituted poly(m-benzamide) (poly 1j ) with a low polydispersity, which is soluble in DMAc and DMSO, contrary to the para-substituted counterpart. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4990–5003, 2006     

Macrocycles. XXVIII. Cyclic poly(benzonitrile ether)s derived from bisphenol A

Bisphenol A was polycondensed with 2,6‐dichlorobenzonitrile, 2,6‐difluorobenzonitrile, 2,4‐difluorobenzonitrile, and 3,5‐difluorobenzonitrile in sulfolane. With 2,6‐and 2,4‐difluorobenzonitrile, quantitative conversions were achieved, and matrix‐assisted laser desorption/time‐of‐flight mass spectra revealed a nearly quantitative formation of cyclic oligoethers and polyethers. Furthermore, O,O′‐bistrimethylsilyl bisphenol A was polycondensed with the aforementioned dihalobenzonitriles in dry N‐methylpyrrolidone (promoted by potassium carbonate). Both the temperature and time were optimized. Only with 2,6‐difluorobenzonitrile were nearly quantitative conversions achieved, and this resulted in high molecular weights and high cycle contents. Size exclusion chromatography elution curves exhibited a tendency toward a bimodal character when larger fractions of cycles were present. Calibration with polystyrene standards indicated number‐average molecular weights of up to 10⁵ Da and weight‐average molecular weights of up to 2.3 × 10⁵ Da. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3838–3846, 2003     

Poly(arylene ether)s,poly(arylene thioether)s,and poly(arylene sulfone)s derived from a dihydroxy(imidoarylene) monomer

Novel poly(arylene ether)s, poly(arylene thioether)s, and poly(arylene sulfone)s were synthesized from the dihydroxy(imidoarylene) monomer 1 . The syntheses of poly(arylene ether)s were carried out in DMAc in the presence of anhydrous K₂CO₃ by a nucleophilic substitution reaction between the bisphenol and activated difluoro compounds. Poly(arylene thioether)s were synthesized according to the recently discovered one-pot polymerization reaction between a bis(N,N′-dimethyl-S-carbamate) and activated difluoro compounds in the presence of a mixture of Cs₂CO₃ and CaCO₃. The bis(N,N′-dimethyl-S-carbamate) 3 was synthesized by the thermal rearrangement reaction of bis(N,N′-dimethylthiocarbamate) 2 , which was synthesized from 1 by a phase-transfer catalyzed reaction. The poly(arylene thioether)s were further oxidized to form poly(arylene sulfone)s, which would be very difficult, if not impossible, to synthesize by other methods. All of the polymers described have extremely high T_gs and thermal stability as determined from DSC and TGA analysis. Poly(arylene sulfone)s have the highest T_gs and they are in the range of 298–361°C. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1201–1208, 1998     

Synthesis and properties of novel poly(arylene ether)s and poly(arylene thioether)s based on a pyridazine biphenol or a phthalazine biphenol

Novel sulfur‐containing biphenol monomers were prepared in high yields by the reaction of 4‐mercaptophenol with chloropyridazine or chlorophthalazine compounds. High‐molecular‐weight poly(arylene ether)s were synthesized by a nucleophilic substitution reaction between these sulfur‐containing monomers and activated difluoro aromatic compounds. The inherent viscosities of these polymers ranged from 0.34 to 0.93 dL/g. The poly(pyridazine)s exhibited glass‐transition temperatures greater than 165 °C. The poly(phthalazine)s showed higher glass‐transition temperatures than the poly(pyridazine)s. A polymer synthesized from a bisphthalazinebiphenol and bis(4‐fluorophenyl)sulfone had the highest glass‐transition temperature (240 °C). The thermal stabilities of the poly(pyridazine)s and poly(phthalazine)s showed similar patterns of decomposition, with no significant weight loss below 390 °C. The poly(phthalazine)s were soluble in chlorinated solvents such as chloroform, and the poly(pyridazine)s were soluble in dipolar aprotic solvents such as N,N′‐dimethylacetamide. The soluble poly(pyridazine)s and poly(phthalazine)s could be cast into flexible films from solution. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 262–268, 2007     

Fluoride‐terminated hyperbranched poly(arylene ether phosphine oxide)s via nucleophilic aromatic substitution

A series of AB_x‐type triarylphosphine oxide monomers, bis‐(4‐fluorophenyl)‐(4‐hydroxyphenyl)phosphine oxide ( 4a ), bis‐(3,4‐difluorophenyl)‐(4‐hydroxyphenyl)phosphine oxide ( 4b ), and 4‐hydroxyphenyl‐bis‐(3,4,5‐trifluorophenyl)phosphine oxide ( 4c ) were prepared, characterized, and polymerized under nucleophilic aromatic substitution conditions [N‐methylpyrrolidone (NMP), K₂CO₃] to provide the corresponding hyperbranched poly(arylene ether phosphine oxide)s with number‐average molecular weights ranging from 9200 to 14,600 Da. NMR spectroscopic analysis indicated the presence of highly branched products with an approximate degree of branching of 0.57. The polymers were soluble in a variety of typical organic solvents and displayed excellent thermal stability. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1456–1467, 2002     

Perfluorocyclohexenyl aryl ether polymers via polycondensation of decafluorocyclohexene with bisphenols

A novel class of semifluorinated perfluorocyclohexenyl (PFCH) aryl ether homo/copolymers was successfully synthesized with high yield through the step‐growth polymerization of commercially available bisphenols and decafluorocyclohexene in the presence of a triethylamine base. The synthesized polymers exhibit variable thermal properties depending on the functional spacer group (R). PFCH aryl ether copolymers with random and alternating architectures were also prepared from versatile bis‐perfluorocyclohexenyl aryl ether monomers. The PFCH polymers show high thermal stabilities with a 5% decomposition temperature ranging from 359 to 444 °C in air and nitrogen atmosphere. These semifluorinated PFCH aromatic ether polymers contain intact enchained PFCH olefin moieties, making further reactions such as crosslinking and application specific functionalization possible. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 232–238     

Poly(arylene ether)s and poly(arylene thioether)s containing the 1,2-dihydro-4-phenyl(2H)- phthalazinone moiety

A series of new high molecular weight poly(arylene ether)s containing the 1,2-dihydro-4-phenyl(2H)phthalazinone moiety have been synthesized. The inherent viscosities of these polymers are in the range of 0.33–0.64 dL/g. They are amorphous and readily soluble in chloroform, DMF, and DMAc. The glass transition temperatures of the polymers range from 241 to 320°C and the 5% weight loss temperatures in nitrogen atmosphere range from 473 to 517°C. The hydroxy group in the monomer 1,2-dihydro-4-(4-hydroxyphenyl)(2H)phthalazin-1-one has been selectively transformed into the N,N′-dimethylthiocarbamate group, which was then rearranged to give the S-(N,N′-dimethylcarbamate) group via the Newman–Kwart rearrangement reaction. A series of poly(arylene thioether)s containing the 1,2-dihydro-4-phenyl(2H)phthalazinone moiety have also been synthesized via two types of reactions, a N C coupling reaction and a one-pot reaction between the S-(N,N′-dimethylcarbamate) and activated dihalo compounds, in diphenyl sulfone in the presence of a cesium carbonate and calcium carbonate mixture. These poly(arylene thioether)s also have high glass transition temperatures (ranging from 217–303°C) and high thermal stabilities. Compared with their poly(ether) analogs, the poly(arylene thioether)s have glass transition temperatures several degrees lower, which is attributed to the more flexible C S C bonds. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36 : 455–460, 1998     

Poly(oxanorbornenedicarboximide)s dendronized with amphiphilic poly(alkyl ether) dendrons

Attaching dendritically branched side chains to each repeat unit of a linear polymer produces molecular building blocks of nanometer‐sized dimensions called dendronized polymers. The structure of these complex molecular architectures is highly tunable and, therefore, of interest for a wide range of potential applications. The first examples of dendronized polymers prepared by living ring‐opening metathesis polymerization of oxanorbornenedicarboximide macromonomers with poly(alkyl ether) dendrons are reported. Small‐angle X‐ray scattering experiments on bulk samples confirm that the diameter of the individual cylindrical polymers can be tailored by the choice of dendron generation or the length of the hydrocarbon peripheral group. Analysis of the SAXS data based on a core‐shell model indicates that although the diameter of the cylinder increases with generation, the size of the core does not change; this suggests that these dendrons only loosely encapsulate the polymer backbone. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3221–3239     

Chain-growth polycondensation via the substituent effect: Investigation of the monomer structure on synthesis of poly(N-octyl-benzamide)

A systematic study of the behavior of different leaving groups on a variety of ester-based monomers was performed for the chain-growth polycondensation synthesis of poly(N-octyl benzamide). Linear and branched alkane esters were compared with their phenyl analogs using both computational and experimental methods. Kinetic experiments along with qualitative solubility observations were used, with the aid of nuclear magnetic resonance spectroscopy and gel-permeation chromatography, to determine progress of the reaction, molecular weights, and molecular weight distributions. It was found that the reactivity of the monomer's ester group depends more on the stability of the leaving alkoxide than the electrophilicity of the carbonyl carbon, which contradicts previous literature. The order of reactivity increases for the alkyl esters with decreasing steric hindrance and decreasing pKa of the substituent. For the phenyl ester derivatives, the more electron withdrawing character of a para substituent increases the reactivity of the ester group, due to the higher resonance stabilization of the leaving phenoxide anion, not due to an increase in the electrophilicity of the carbonyl carbon.     

Air-tolerant poly(3-hexylthiophene) synthesis via catalyst-transfer polymerization

The discovery of catalyst-transfer polymerization and its further developments have led to unprecedented control over the length and sequence of conjugated polymers. However, the methods themselves are technically challenging to perform due to the air- and moisture-sensitivities of the monomers and catalysts. Herein, we report a catalyst-transfer polymerization method that affords poly(3-hexylthiophene) in high yields without using an inert atmosphere. The synthesis capitalizes on a rapid Negishi cross-coupling using a moisture-tolerant organozinc monomer mediated by an air-stable Pd precatalyst. This simple method should make conjugated polymer synthesis more accessible to a broader range of researchers and may be generalizable to other monomer scaffolds.