Fumed silica synthesis: influence of small molecules on the particle formation process

Burning silicon tetrachloride in an oxygen‐hydrogen flame produces fumed silica. This process is known for at least 50 years [1‐5], but some important details are still uncertain. We would like to study several starting steps of fumed silica synthesis on the way from molecules to products. To do this we have performed quantum‐level simulations of protoparticle and primary particle formation, from silicon dioxide molecules. Additionally, we have simulated the behavior of silica clusters in the presence of small molecules like water and hydrochloric acid. The reaction of silicon dioxide molecules leads to a silica cluster, which is covered with chemicaly highly active sites of one‐coordinated oxygen atoms and three‐coordinated silicon atoms. These clusters interact together and produce silica bulk like quartz glass. Reaction with water terminates the silica particle surface and leads to a complicated structure of the particle surfaces. The hydroxyl shell protects the particle body against the increase in particle size, but leads to aggregate and agglomerate formation.     

Colloidal particle size of fumed silica dispersed in solution and the particle size effect on silica gelation and some electrochemical behaviour in gelled electrolyte

Commercial-grade fumed silica was dispersed by mechanical shearing and/or ultrasonic force to produce dispersed silica particles with different sizes. The light-scattering technique and a diagrammatic method of extrapolation used to eliminate the influence of particle interaction were applied to determine the size of the particles. Then, the effect of particle size on the gelation of fumed silica in sulphuric acid medium, as well as some electrochemical properties, such as ion transfer and redox capacities of lead, in the gelled electrolyte were examined. The results showed that the size of dispersed particles affected the gelation of fumed silica itself: with increasing size, the thixotropy of the system increased and the gelling time decreased, particularly for those particles obtained only by simple stirring. The strength of the gel increased with increasing particle size. At an identical silica content, the increase in particle size led to a decrease in the density of the particles: this weakened the three-dimensional structure of the silica particle network and reduced the efficiency of ion transfer. However, the effect of silica particle size on the redox capacities of lead was negligible.     

Preparation of a dual-functionalized fumed silica nanoparticle catalysis for synthesis of azaluorenone derivatives

Research on Chemical Intermediates - A dual-functional silica-based catalyst was prepared by treating fumed silica with amino-containing silane then 1,4-butane sultone. The presence of functional...     

Effect of silica content on thermal stability of fumed silica/epoxy composites

Composites of a fumed silica industrial residue and an epoxy resin were prepared and their thermal stability and thermal degradation behaviour were studied by TGA in air. Classical thermal stability parameters, based on the initial decomposition temperature (IDT), temperature of maximum rate of mass loss (T_max) and integral procedure decomposition temperature (IPDT) were calculated before and after subtraction of the filler mass from the TGA curves. Without filler mass subtraction, the thermal stability of the epoxy resin seems to be improved and the mass loss rate was reduced by the addition of fumed silica. Nevertheless, after subtraction of the filler mass, the thermal degradation behaviour of the resin was only slightly affected by the silica content. A possible negative effect of the silica content on the cure was also found.     

Decoupling the effects of screw speed and particle surface functionality on the filler suspension state in PBS/fumed silica nanocomposites

This work assessed the relative effects of processing conditions and interfacial interactions on the structure and properties of PBS/fumed silica nanocomposites. Rheology and scattering were used to investigate the dispersion state of silica particles with different surface treatments in nanocomposites produced by ultra‐high speed twin‐screw extrusion. Structural parameters of the silica, such as fractal dimension and Fisher exponent, were estimated by low‐frequency rheology responses and lower q scattering data. This study demonstrates that both decreased bulk polymer properties and improved filler suspension caused by high shear compounding determine the final properties of these PBS based nanocomposites. While the molecular weight of bulk polymer matrix was significantly reduced, the extreme shear increased the probability of forming percolated clusters, leading to remarkable reinforcement (up to 4000%) as evidenced by the low‐frequency rheological response. Further, the improvement in dispersion was enhanced when the filler was functionalized with a compatibilizing surface treatment. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1820–1828     

Effects of surface modification of fumed silica on interfacial structures and mechanical properties of poly(vinyl chloride) composites

Poly(vinyl chloride) (PVC)-based composites were prepared by blending PVC with nano-SiO₂ particles, which were treated with dimethyl dichlorosilane (DMCS), γ-methylacryloxypropyl trimethoxy silane (KH570). The dispersion and interfacial compatibility of nano-SiO₂ particles in PVC matrix was characterized by SEM, which indicated that DDS had a better dispersion and compatibility than UTS but worse than KHS. The mechanical properties, processability and effective interfacial interaction of nano-SiO₂/PVC composites were studied. The nano-SiO₂ particles treated with KH570 or DMCS significantly reinforced and toughened the PVC composites. The maximum impact strength of PVC composites was achieved at a weight ratio of nano-SiO₂/PVC:4/100. The tensile yield stress increased with increasing the content of treated inorganic particles. The incorporation of untreated nano-SiO₂ particles adversely affected the tensile strength of the composite. Although the equilibrium torques of all nano-SiO₂/PVC composites were higher than that of pure PVC, the surface treatments did reduce the equilibrium torque. The interfacial interaction parameter, B, and interfacial immobility parameter, b, calculated respectively from tensile yield stress and loss module of nano-SiO₂/PVC composites, were employed to quantitatively characterize the effective interfacial interaction between the nano-SiO₂ particles and PVC matrix. It was demonstrated that the nano-SiO₂ particles treated with KH570 had stronger effective interface interaction with PVC matrix than those treated with DMCS, which also had stronger effective interface interaction than the untreated nano-SiO₂ particles.     

Real space observation of silica monoliths in the formation process

The macropore structure evolution of a silica monolith during the formation process was observed by laser scanning confocal microscopy (LSCM) for two kinds of systems. The obtained LSCM images were further subjected to image analysis, and the geometrical parameters were calculated. On the basis of the parameters obtained, improved compositions for high efficiency preparation of macroporous monoliths are discussed.     

Complex formation of vinylidene chloride with hydrogen chloride in the solid phase at low temperatures

Moscow State University. Translated from Zhurnal Strukturnoi Khimii, Vol. 33, No. 2, pp. 170–174, March–April, 1992.     

Influence of hydrothermal treatment conditions on silica hydrosol structure formation

The hydrothermal silica hydrosol synthesis conditions, ensuring controlled texture parameters of the corresponding xerogel, have been ascertained. It has been shown that the rheological properties of the sots depend on the synthesis conditions and that the size composition of silica powders and the rheological properties of the starting gels are interrelated.L. V. Pisarzhevskii Institute of Physical Chemistry, National Academy of Sciences of Ukraine, 31 Prospekt Nauki, Kiev 252039, Ukraine. Translated from Teoreticheskaya i Éksperimental'naya Khimiya, Vol. 32, No. 1, pp. 55–58, January–February, 1996. Original article submitted March 29, 1995.     

Preparation, characterization and biodegradation of biopolymer nanocomposites based on fumed silica

PLA and PCL based nanocomposites prepared by adding three different types of fumed silica were obtained by melt blending. Materials were characterized by means of Scanning Electron Microscopy (SEM), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TGA) and Dynamic–Mechanical Thermal Analysis (DMTA).A good distribution of the fumed silica into both polymer matrices was observed. The highest thermo-mechanical improvements were reached by addition of the fumed silica with higher surface area. PLA and its nanocomposites were degraded in compost at 58 °C; at this temperature all samples presented a significant level of polymer degradation, but a certain protection action of silica towards PLA degradation was observed, whereas the addition of fumed silica did not show considerable influence on the degradation trend of PCL. These dissimilarities were attributed to the different degradation mechanism of the two polymers.     

Film formation from monodisperse acrylic lattices 2. Influence of drying temperature on the film formation process

The influence of drying temperature on the properties of latex films was investigated by gravimetry, turbidimetry (i.e., analysis of transmission spectra and interference), atomic force microscopy and measurement of water vapor permeability. Several pitfalls in the determination of water content of dried films that absorb water after being submerged in it have been proposed, such as fading boundaries, remaining water after drying and change of particle sizes. At moderately higher temperatures film formation is improved. This improvement follows from the formation of smoother film surfaces (AFM), lower water vapor permeabilities and smaller values for delta lambda(min). On the other hand, defects as cracks and channels also are created, especially at high temperatures. It appears, however, that these channels do not run from the one surface of a film to the other.     

Controlling the primary particle evolution process towards silica monoliths with tunable hierarchical structure

In order to establish the hierarchical structure in multiple levels on mesoporous silica, this article reports a new strategy to prepare the monolith with the pore configuration in nanometer scale, micro-morphology in micrometer level and macroscopic shape in millimeter or larger grade. These hierarchical monoliths are synthesized in a weak acidic condition by using triblock copolymer P123, hydroxyl carboxylic acid and tetramethyl orthosilicate (TMOS), and the textural properties of the mesostructure can be facilely adjusted by simply controlling the synthesis condition without any additive. During the synthesis, the primary particles can be selectively synthesized as monodispersed sphere, noodle, prism, straight rods with different size or irregular bars, and their connection plus arrangement in 3D directions can be also regulated. Therefore, various textural properties of mesopore are able to be altered including pore size (5.5-10.6 nm), total pore volume (0.48-1.2 cm(3) g(-1)), micropore surface area (47-334 m(2) g(-1)), and pore shape (from 2D or 3D straight channel to plugged channel). Moreover, these monoliths exhibit a considerable mechanical strength; they are also applied in eliminating particulate matters and tobacco special nitrosamines (TSNA) in tobacco smoke, exhibiting various morphology-assisted functions.     

Effect of process parameters on the polymer mediated synthesis of silica at neutral pH

We report herein the synthesis of well-defined silica structures atneutral pH and ambient conditions using poly(allylamine hydrochloride)(PAH), a cationically charged synthetic polymer, as a catalyst/template.Tetramethoxysilane (TMOS) was used as the precursor and the synthesisprocess parameters varied include TMOS pre-hydrolysis time(t_P), reaction time (t_R), buffer, molecular weightof the polymer, TMOS concentration, polymer concentration andperturbation of the reaction mixture. It was found that the TMOSpre-hydrolysis time was an important parameter governing the resultingsilica morphology along with the reaction time and the TMOSconcentration. Characterization of the silica was performed using SEM,FTIR, EDS and XRD. The poly(allylamine hydrochloride), which was thecatalyst/template, was found to be incorporated into the silicaparticles. These findings are of importance for understanding the roleof polypeptides, in nature, and macromolecules, in general, that arecapable of forming similar silica structures.     

化学反应-顶空气相色谱法测定气相二氧化硅表面硅羟基

建立了一种基于化学反应-顶空气相色谱测定气相二氧化硅表面硅羟基含量的新方法.实验取气相二氧化硅放入顶空瓶中于105℃烘箱中加热2 h去除水分,将甲苯稀释的格氏试剂注入密闭的顶空瓶中,格氏试剂与气相二氧化硅表面硅羟基快速反应产生甲烷(CH4),甲烷量与气相二氧化硅表面硅羟基含量成正比.经过气相色谱-氢火焰离子化检测器测定...     

Polymer particle formation in suspension polymerization of vinyl chloride and vinyl acetate

Equipment has been designed and assembled in such a way that direct microscopic observation of polymer particle formation in suspension polymerization of vinyl chloride and vinyl acetate is possible. The apparent mode of transformation from monomer droplets into polymer particles has thus been studied under two sets of conditions: (1) with agitation and (2) without agitation. In both cases, as the initial vinyl acetate/vinyl chloride ratio was raised, the apparent change in the shape and transparency of particles occurring during the course of polymerization became less evident. In vinyl chloride homopolymerization and vinyl acetate–vinyl chloride copolymerization with relatively high vinyl chloride concentrations, the polymer particles burst during the course of polymerization. Some factors which affect the change in the size of particles are also discussed.     

Influence of the specific surface area on crystallization process kinetics of some silica gels

The influence of the specific surface area on the crystallization processes of two silica gels with different specific surface areas has been investigated in non-isothermal conditions using DTA technique. The activation energies of the crystallization processes were calculated using four isoconversional methods: Ozawa-Flynn-Wall, Kissinger-Akahira-Sunose, Starink and Tang. It has been established that, the decrease of the surface area from S=252.62 m² g⁻¹, in the case of sample GS2, to S=2.52 m² g⁻¹, in the case of sample GS1, has determined a slight increase of the activation energy of the crystallization process of the gels. Regardless of the isoconversional method used, the activation energy (E _α) decreases monotonously with the crystallized fraction (α), which confirms the complex mechanism of gels crystallization. It has been proved that the Johnson-Mehl-Avrami model cannot be applied for the crystallization processes of the studied silica gels.     

Catalytic formation of hydrogen in electrolysis of chromium(II) chloride

It was determined that in the electrolysis of chromium(II) chloride the electrodeposits containing chromium and chromium(II) oxide which are formed on the cathode surface accelerate catalytically the reaction Cr²⁺+H⁺ Cr³⁺+1/2 H₂. As a result of superposition of the chemical reaction on the electrochemical process the absolute hydrogen yield in the electrolysis reaches 3500–4500%.Translated from Teoreticheskaya i Éksperimental'naya Khimiya, Vol. 23, No. 1, pp. 111–113, January–February, 1987.