Effect of filler shape on mechanical properties of rigid polyurethane composites containing plant particles

The effect of types of fillers on mechanical properties of rigid polyurethane composite samples was investigated. Polyurethane (PU) composites were prepared using a molasses polyol (MP, a mixture of molasses and polyethylene glycol, Mw=200) diphenylmethane diisocyanate (MDI) and fillers. The following plant particles, bamboo powder, roast bamboo powder, wood meal, coffee grounds, ground coffee bean parchment and cellulose powder, were used as fillers. The mixture of MP and fillers was reacted with MDI by adding an adequate amount of acetone as a solvent. The content of fillers was defined as the ratio of filler weight to total weight of polyol and fillers. The filler content was varied from 10 to 90 wt%. Polyurethane (PU) composites were prepared using fillers with MP. Lengths of major axis and minor axis for each particle regarded as an ellipse were measured using an optical microscope. Averages of diameter and aspect ratio were derived for each plant particle. The relationships between these average values and the mechanical properties, such as strength and elastic modulus, determined by the compression tests were investigated. The effect of filler content was estimated using the apparent volume ratio which is determined as the ratio of the apparent volume of fillers to the reciprocal values of the apparent density of samples. The master curves of the relationships between the specific values of mechanical properties and the apparent volume ratio were obtained. It was found that the compression strength and the elastic modulus for composite samples with different fillers showed maximum values at average aspect ratio around 3. It was also found that the apparent volume ratio, where the mechanical properties showed maximums, decreases with increasing aspect ratio. Using master curves, it is possible to evaluate the mechanical properties of plant particle filled polyurethane composites are described.     

Improved performance of isotactic polypropylene/titanium dioxide composites: Effect of processing conditions and filler content

Titanium dioxide (TiO₂) filled isotactic polypropylene (iPP) with various content of TiO₂, which was used as filler, were first single-extruded by an extruder, and then double-molded by compression molding. Scanning electron micrographs show a better adhesion between iPP and filler in the extrusion cum compression-molded samples than the extrusion-molded ones. X-ray diffraction and IR spectral studies reveal a structural change from a three-phase (α, β and γ) crystalline system of the neat iPP sample to only α-form due to inclusion of fillers. Microhardness increases rapidly and then levels off with increasing filler content and also shows variations with respect to molding conditions. A slight decrease of melting temperatures and a considerable increase of degradation temperatures of the samples with addition of filler are also observed. The dc electrical resistivity is observed to decrease with increasing TiO₂ content and temperature. Both the thermal and electrical properties are also found to affect by processing conditions. Based on these results, effect of processing conditions and filler content on changing morphologies and properties of the composites is described.     

Measurement of thermal diffusivity of filler-polymide composites by flash radiometry

Thermal diffusivity D of filler-polyimide composites was investigated using flash radiometry. The fillers used were: diamond, alumina, boron nitride, aluminium nitride, silicon carbide, and silicon carbide whiskers, Composite films were prepared by casting a polyamic acid solution with dispersed filler on a glass plate and then annealing. The effects of filler type, size, content, and shape on D were studied. D increased with increasing average filler particle diameter and filler content. For the composite filled with fine Al₂O₃ whose average particle diameter is about 0.2 μm, aggregates of filler were observed with dimensions up to a few microns. The formation of thermal paths through this aggregate enhances thermal diffusion. For the composites filled with high thermal conductivity filler such as BN and AIN, there was a strong increase in D above a filler content of 20 vol %. D was ten times larger than that of unfilled polyimide when the BN content was 54 vol %. D of the SiC-whisker composite increased strongly up to a filler content of 18 vol %. Above this content D significantly decreased, probably because of interconnected voids formed by mold shrinkage.     

Formation of Network by Carbon Black，Silica and Their Mixing Fillers in Isoprene Rubber北大核心CSCD

The network formed by fillers has great influence on the mechanical properties of rubber materials. To understand the formation of network by carbon black,silica,and carbon black/silica mixing fillers in rubber and its influence on the properties of rubber,isoprene rubber/filler composites with different filler loadings are prepared and their micromorphology,rheological and tensile properties are investigated. It is found that the dispersion of fillers is better in rubber after cure than that in rubber before cure for all three rubber systems,and the filler size of silica is smaller than that of carbon black,but the aggregation is more severe in silica filled rubber system. In mixed filler system,the two fillers tend to aggregate separately, leading to the low modulus at small strain than that in single filler system. With the increase of the filler loading,the tensile strength increases first and then decreases,the elongation at break decreases,and the temperature rise in compression flexometer tests increases. Moreover,the temperature rise in mixed filler system is higher than that in single filler system at high filler loading. © 2022, Science Press (China). All rights reserved.     

The effect of the manufacturing procedure on the electric properties of carbon-black-filled,fiberglass-reinforced thermoplastic composites

The electric properties of carbon-black-filled, fiberglass reinforced thermoplastic composites with unidirectional and random structure were studied. Their samples were prepared according to various manufacturing processes: injection molding, molding, press molding, winding, and pultrusion. It was shown that the electric properties of the composites are determined by the character of distribution of filler particles in the polymer matrix, which is closely related to the blending parameters and the engineering properties of the material.     

Viscoelastic properties of ionic polymer composites reinforced by soy protein isolate

Both linear and nonlinear viscoelastic properties of ionic polymer composites reinforced by soy protein isolate (SPI) were studied. Viscoelastic properties were related to the aggregate structure of fillers. The aggregate structure of SPI is consisted of submicron size of globule protein particles that form an open aggregate structure. SPI and carbon black (CB) aggregates characterized by scanning electron microscope and particle size analyzer indicate that CB aggregates have a smaller primary particle and aggregate size than SPI aggregates, but the SPI composites have a slightly greater elastic modulus in the linear viscoelastic region than the CB composites. The composite containing 3–40 wt % of SPI has a transition in the shear elastic modulus between 6 and 8 vol % filler, indicating a percolation threshold. CB composites also showed a modulus transition at <6 vol %. The change of fractional free volume with filler concentration as estimated from WLF fit of frequency shift factor also supports the existence of a percolation threshold. Nonlinear viscoelastic properties of filler, matrix, and composites suggested that the filler‐immobilized rubber network generated a G′ maximum in the modulus‐strain curves and the SPI formed a stronger filler network than the CB in these composites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3503–3518, 2005     

Thermal and mechanical properties of particulate fillers filled epoxy composites for electronic packaging application

Epoxy composites containing particulate fillers‐fused silica, glass powder, and mineral silica were investigated to be used as substrate materials in electronic packaging application. The content of fillers were varied between 0 and 40 vol%. The effects of the fillers on the thermal properties—thermal stability, thermal expansion and dynamic mechanical properties of the epoxy composites were studied, and it was found that fused silica, glass powder, and mineral silica increase the thermal stability and dynamic thermal mechanical properties and reduce the coefficient of thermal expansion (CTE). The lowest CTE value was observed at a fused silica content of 40 vol% for the epoxy composites, which was traced to the effect of its nature of low intrinsic CTE value of the fillers. The mechanical properties of the epoxy composites were determined in both flexural and single‐edge notch (SEN‐T) fracture toughness properties. Highest flexural strength, stiffness, and toughness values were observed at fillers content of 40 vol% for all the filled epoxy composites. Scanning electron microscopy (SEM) micrograph showed poor filler–matrix interaction in glass powder filled epoxy composites at 40 vol%. Copyright © 2007 John Wiley & Sons, Ltd.     

The Application of Di-isocyante Modified Agro-polymer as Filler For XNBR/PA-12 Thermoplastic Elastomer Composites

Lignocelluloses industrial waste flour of olive husk powder (LCF) was utilized as reinforcement in carboxylated nitrile butadiene rubber (XNBR)/Polyamide-12 (PA-12) thermoplastic elastomer composites. To improve the bonding quality between the LCF and the blend, the powder was chemically treated by two means, the former is the treatment with toulene-2–4-diisocyanate (TDIC), and the latter is mercerization with sodium hydroxide followed by neutralization with acetic acid. The untreated and chemically treated powders were analyzed with attenuated total reflectance infrared spectroscopy (ATR-IR). The morphology of the powders before and after treatment was studied with scanning electron microscopy (SEM). The LCF reinforced composites were prepared using computerized Haake internal mixer coupled with rheometer. The processing conditions were 178°C and rotor speed of 80- round per minute for 7 min. The melt mixing process was monitored by the torque-time plastograms of the Haake internal mixer. The development of the stock temperature during the mixing process was monitored using the rheometer of Hakke internal mixer. The structural changes of the XNBR/PA-12 composites were inspected by SEM and attenuated ATR-IR spectroscopy. The influence of the modified filler on the toughness and hardness of the prepared samples are reported. The resistance of the prepared composites to water and toluene swelling are evaluated as well.     

Mechanical and thermal properties of poly-ether ether ketone reinforced with CaCO3

CaCO₃/PEEK (poly-ether ether ketone) composites were prepared on a twin-screw extruder with different mass ratio of CaCO₃/PEEK from 0% to 30%. Four types of particles were used as filler in PEEK matrix. The influence of surface treatment with sulfonated PEEK (SPEEK) of the particles on the mechanical and thermal properties of the composites was studied. The experiments included tensile tests, flexural tests, notched Izod impact tests, TGA, DSC and SEM. The modulus and yield stress of the composites increased with CaCO₃ particles loadings. This increase was attributed to the bonding between the particles and the PEEK matrix, as can be proved by the SEM pictures of tensile fracture surface of the composites. The impact strength of the composites was modified by the SPEEK coated on the CaCO₃ particle surface. DSC experiments showed that the particle content and surface properties influenced the glass transition temperature (T_g) and melting temperature (T_m) of the composites. The T_g increased with the content of fillers while T_m decreased. In this study the fillers treated were found to give better combination properties, which indicated that SPEEK played a constructive role in the CaCO₃/PEEK composites.     

Environmentally degradable bio-based polymeric blends and composites

Blends and composites based on environmentally degradable-ecocompatible synthetic and natural polymeric materials and fillers of natural origin have been prepared and processed under different conditions. Poly(vinyl alcohol) (PVA) was used as the synthetic polymer of choice by virtue of its capability to be processed from water solution or suspension as well as from the melt by blow extrusion and injection molding. Starch and gelatin were taken as the polymeric materials from renewable resources. The fillers were all of natural origin, as waste from food and agro-industry consisted of sugar cane bagasse (SCB), wheat flour (WF), orange peels (OR), apple peels (AP), corn fibres (CF), saw dust (SD) and wheat straw (WS). All the natural or hybrid formulations were intended to be utilized for the production of: a) Environmentally degradable mulching films (hydro-biomulching) displaying, in some cases, self-fertilizing characteristics by in situ spraying of water solutions or suspensions; b) Laminates and containers to be used in agriculture and food packaging by compression and injection molding followed by baking. Some typical prototype items have been prepared and characterized in relation to their morphological and mechanical properties and tested with different methodology for their propensity to environmental degradation and biodegradation as ultimate stage of their service life. A relationship between chemical composition and mechanical properties and propensity to biodegradation has been discussed in a few representative cases.     

CaCO3/PEEK复合体系的力学行为和热行为研究

以聚醚醚酮和碳酸钙复合体系为研究对象,考察了偶联剂和填料添加量对复合材料力学行为和热行为的影响.发现磺化聚醚醚酮作为偶联剂能有效地改善材料的力学性能,提高基体树脂的玻璃化转变温度,降低基体树脂的熔点,有助于改善聚醚醚酮的加工条件     

An Electroconductive Filler for Shielding Plastics

A well characterised grade of mica was used to prepare nickel-coated mica fillers by an electroless coating technique. These fillers were incorporated into polypropylene (PP) and acrylonitrile-butadiene-styrene (ABS) using a Haake Internal mixer and a two-roll mill to produce conducting composites suitable for EMI shielding applications. Compounded polymers were fabricated into sheets of different thickness by compression moulding. The dependence of conductivity on sample thickness was studied and samples were tested for electrical resistivity, shielding efficiency, and thermal and mechanical properties. Reduced sample thickness during compression moulding decreased the electrical resistance of the polymer composites due to orientation and the formation of a good conducting network. Volume resistivity of PP composites was lower than for ABS composites with 50% Ni coating and equivalent filler weight fracions, showing that better conductivity could be achieved in a semi crystalline polymer than in an amorphous polymer. 0.6 weight fraction of 50 wt.% nickel coated mica in ABS showed a shielding efficiency of 16dB compared with 27.8dB in PP.     

Dependence of silica particle sizes on network chain lengths,silica contents,and catalyst concentrations in in situ‐reinforced polysiloxane elastomers

Poly(dimethylsiloxane) networks were prepared by tetrafunctionally end‐linking hydroxyl‐terminated chains with tetraethoxysilane (TEOS). Molecular composites were then prepared by in situ sol–gel reactions on additional TEOS swelled into the networks, resulting in the formation of reinforcing silica fillers within the host elastomers. The amount of filler generated generally increased linearly with an increase in the TEOS swelling ratio, as expected. The silica particles formed were examined by small‐angle X‐ray scattering. Of particular interest were the relationships between particle size and molecular weight M_c of the network chains (mesh sizes), amount of filler introduced, and catalyst concentration. Particle sizes were smallest for the smallest values of M_c, possibly demonstrating constraining effects from the very short network chains. At fixed M_c and filler concentrations, higher catalyst concentrations gave larger particles. Increase in filler concentration generally had little effect on particle size at low and high loadings, but markedly increased sizes at intermediate levels (10–20 wt %), presumably caused by coalescence of the scattering entities into considerably larger aggregates. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1421–1427, 1999     

Biobased contents of biodegradable poly(epsilon-caprolactone) composites polymerized and directly molded using aluminium triflate from caprolactone with cellulose and inorganic filler

Poly(epsilon-caprolactone) (PCL) composite samples were prepared by polymerization and direct molding. The starting compound was epsilon-caprolactone monomer liquid combined with cellulose and inorganic fillers, using aluminium triflate as a catalyst at 80 degrees C, for 6 or 24 h. Cylinder-shaped PCL composite samples with a homogeneously dispersed cellulose filler were prepared with (-)M(n) = 4 600 ((-)M(w)/(-)M(n) = 2.9). The mechanical properties of the PCL composite samples were studied using compression test methods. The strength of a PCL composite with 50 wt.-% cellulose filler (10.8 MPa) was found to be lower than the PCL sample without fillers (19.2 MPa). The biobased content of the PCL composite with 50 wt.-% cellulose filler (51.67%) measured using accelerated mass spectrometry (AMS) was slightly higher than the carbon ratio of cellulose in the starting powder samples (41.3 mol-%). The biobased content of the polymer composite powders by AMS was found not to be affected by the presence of inorganic fillers, such as talc. The rate and extent of biodegradation, caused by Amano Lipase PS, of the PCL composite sample with cellulose filler (40% degradation in 4 d) was the same as that of a PCL sample without the cellulose filler.     

Amorphous Calcium Phosphate Based Composites: Effect of Surfactants and Poly(ethylene oxide) on Filler and Composite Properties

The uncontrolled aggregation of amorphous calcium phosphate (ACP) particulate fillers and their uneven distribution within polymer matrices can have adverse effects on the properties of ACP composites. In this article, we assessed the influence of nonionic and anionic surfactants and poly(ethylene oxide) (PEO) introduced during the preparation of ACP on the particle size distribution and compositional properties of ACP. In addition, the mechanical strength of polymeric composites utilizing such fillers with a photo‐activated binary methacrylate resin was evaluated. Zirconia‐hybridized ACP (Zr‐ACP) filler and its corresponding composite served as controls for this study. Surfactant‐ and PEO‐ACPs had an average water content of 16.8% by mass. Introduction of the anionic surfactant reduced the median particle diameter about 45% (4.1 µm versus 7.4 µm for the Zr‐ACP control). In the presence of PEO, however, the d_m increased to 14.1 µm. There was no improvement in the biaxial flexure strength (BFS) in any of the dry composite specimens prepared with the surfactant and/or PEO‐ACPs compared to those formulated with Zr‐ACP. The BFS of wet composite specimens decreased by 50% or more after a month‐long exposure to saline solutions. Other types of surfactants and/or polymers as well as alternative surface modification protocols need to be explored for their potential to provide better dispersion of ACP into the matrix resin and better mechanical performance ACP composites.     

Thermal degradation of Pb(Zr0.53Ti0.47 )O3/poly(vinylidene fluoride) composites as a function of ceramic grain size and concentration

Poly(vinylidene fluoride)/Pb(Zr_0.53Ti_0.47)O₃,([PVDF]_1?x/[PZT]_x) composites of volume fractions x and (0–3) type connectivity were prepared in the form of thin films. PZT powders with average grain sizes of 0.2, 0.84, and 2.35 μm in different volume fraction of PZT up to 40 % were mixed with the polymeric matrix. The influence of the inorganic particle size and its content on the thermal degradation properties of the composites was then investigated by means of thermo-gravimetric analysis. It is observed that filler size affects more than filler concentration the degradation temperature and activation energy of the polymer. In the same way and due to their larger specific area, smaller particles leave larger solid residuals after the polymer degradation. The polymer degradation mechanism is not significantly modified by the presence of the inorganic fillers. On the other hand, an inhibition effect occurs due to the presence of the fillers, affecting particularly the activation energy of the process.     

Effect of wood sawdust filler on the mechanical properties of Indian mallow fiber yarn mat reinforced with polyester composites

The research article focused on the effect of wood sawdust as secondary filler reinforcement in Indian mallow fiber yarn mat reinforced with polyester composites. Composites were fabricated along the transverse and longitudinal orientation in six different combinations by compression molding machine. The mechanical properties of composites by single and double layer yarn mat with and without wood sawdust filler were evaluated while loading composites specimen on warp and weft direction at the first time in this research paper. The Indian mallow fiber double layer longitudinal orientation yarn mat/wood sawdust filler/polyester composite specimen along the warp direction was found to exhibit optimum mechanical properties compared to other composites. Furthermore, the Indian mallow fiber yarn mat composites were fabricated with helmet and civil construction pipes at first time in this work to replace the synthetic fiber through natural fiber. Scanning electron microscopy was performed to study the morphologies of internal crack and fractured surface of composites.     

Curing and Physical Properties of Natural Rubber/Wood Flour Composites

Natural rubber based composites were prepared by incorporating Wood flour of two different particle size ranges (250–300 µm) and (300–425 µm) and concentrations (15 and 30 phr) into the matrix, using a Banbury® internal mixer according to a base formulation. Curing characteristics of the samples were studied. Influence of particle size and loading of filler on the properties of the composites was analyzed. Results obtained show that the addition of wood flour to natural rubber increased scorch time and curing time and caused improvement in modulus at 300% strain and in tear properties. However, it decreased tensile strength and elongation at break. The particle size range of 300–425 µm was found to offer the best overall balance of mechanical and dynamic properties (tan δ and viscous torque). Swelling behavior of the composites in toluene was also analyzed in order to determine the rubber volume fraction and crosslinking density. Composites with the bigger particle size wood flour were found to have greater crosslinking density than the ones with smaller particle size, fact that could possibly indicate a better rubber-filler interaction in the former. Major percentage of filler increased slightly this interaction. Water absorption behavior of the composites with wood flour reached a maximum of 12% w/w when 30 phr of filler were incorporated; nonetheless, particle size did not affect this property. The ageing study in presence of air at 70 °C revealed that natural rubber composites with wood flour maintained the same classification cell with temperature as the pure rubber. A compound with 30 phr of carbon black was prepared for comparative purposes. Results obtained were as expected. Scorch time decreased and higher values of modulus at 300% strain and tensile strength were achieved, due to strongest interaction between filler and elastomer.     

Effect of nitrile butadiene rubber/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/YSZ fillers for PMMA denture base on the thermal and mechanical properties

This study is to investigate the effect of nitrile butadiene rubber (NBR as impact modifier) together with Al₂O₃/YSZ (toughening) as filler loading in PMMA denture base on the thermal and mechanical properties. PMMA matrix without fillers was mixed between PMMA powder and 0.5 mass% of BPO, and it is used as the control group. The liquid components consist of 90% of methyl methacrylate (MMA) and 10% as the cross-linking agent of ethylene glycol dimethacrylate. The denture base composites were fabricated by incorporating PMMA powder and BPO and fixed at 7.5 mass% NBR particles and filler loading (1, 3, 5, 7 and 10 mass%) of Al₂O₃/YSZ mixture filler by (1:1 ratio) as the powder components. The ceramic fillers were treated with silane (γ-MPS) and the powder/liquid ratio (P/L) according to dental laboratory practice. The TGA data obtained show that the PMMA composites have better thermal stability compared to unreinforced PMMA, while DSC curves show slightly similar Tg values. DSC results also indicated the presence of unreacted monomer content for both reinforced and unreinforced PMMA composites. The fracture toughness, Vickers hardness and flexural modulus values were statistically increased compared to the unreinforced PMMA matrix (P?<?0.05).     

Amorphous Calcium Phosphate Based Composites: Effect of Surfactants and Poly(ethylene oxide) on Filler and Composite Properties

The uncontrolled aggregation of amorphous calcium phosphate (ACP) particulate fillers and their uneven distribution within polymer matrices can have adverse effects on the properties of ACP composites. In this paper we assessed the influence of non-ionic and anionic surfactants and poly(ethylene oxide) (PEO) introduced during the preparation of ACP on the particle size distribution and compositional properties of ACP. In addition, the mechanical strength of polymeric composites utilizing such fillers with a photo-activated binary methacrylate resin was evaluated. Zirconia-hybridized ACP (Zr-ACP) filler and its corresponding composite served as controls for this study. Surfactant- and PEO-ACPs had an average water content of 16.8 % by mass. Introduction of the anionic surfactant reduced the median particle diameter about 45 % (4.1 μm vs. 7.4 μm for the Zr-ACP control). In the presence of PEO, however, the d(m) increased to 14.1 μm. There was no improvement in the biaxial flexure strength (BFS) in any of the dry composite specimens prepared with the surfactant- and/or PEO-ACPs compared to those formulated with Zr-ACP. The BFS of wet composite specimens decreased by 50 % or more after a month-long exposure to saline solutions. Other types of surfactants and/or polymers as well as alternative surface modification protocols need to be explored for their potential to provide better dispersion of ACP into the matrix resin and better mechanical performance ACP composites.