DGEBA monomer as a solvent for syndiotactic polystyrene

Syndiotactic polystyrene (sPS) has to be processed at high temperatures (i.e. >290°C due to its melting point of 270°C), which approaches its degradation temperature. We aim to facilitate the processing of sPS by lowering its melt temperature and viscosity with a curable epoxy/amine model system as reactive solvent, which will result in a thermoplastic-thermoset polymer blend. As a first step we therefore investigated the melting behaviour of sPS in epoxy monomer, established its phase diagram, and investigated the crystalline form of sPS in these mixtures. DGEBA epoxy monomer is found to be a solvent for syndiotactic polystyrene at temperatures above 220°C. The DGEBA-sPS phase diagram was established by means of DSC, on the basis of crystallization and melting peaks. The form of the curve in the phase diagram indicates that DGEBA is a poor solvent for sPS. In WAXS studies of blends only the β crystalline form was detected, not the δ form, thus no sPS-DGEBA polymer-solvent compounds (clathrates) were detected. However, DGEBA can still serve as a monomer for improved processing as it depresses the crystallization temperature by 20 to 60 K upon addition of 20 to 90 wt% DGEBA respectively, while a 16 to 45 K melting peak depression can be observed by adding 20 to 90 wt% DGEBA.     

Epoxy – diamine thermoset/thermoplastic blends: thermoset reactions and rheological evolutions during curing

Isothermal rates of reaction during the cure of epoxy‐amine/thermoplastic blends were studied. Epoxy‐amine reaction induces a phase separation. Experimental results show that when TP concentration is higher than 30 wt% an increase of reaction rate is observed after phase separation. A modelling of the kinetics of each phase before and after phase separation, shows that in the epoxy‐amine rich phase, gelation occurs for a conversion close to 0.6. Rheological behaviour was studied during the cure. The viscosity was found greatly dependent of the morphology, the epoxy amine conversion and of the evolution of the phase composition. Modelling of the viscosity using simple relations gives a good fit of the experimental results during the cure.     

Miscibility and compatibilization of poly(trimethylene terephthalate)/acrylonitrile-butadiene-styrene blends

Poly(trimethylene terephthalate)/acrylonitrile-butadiene-styrene (PTT/ABS) blends were prepared by melt processing with and without epoxy or styrene-butadiene-maleic anhydride copolymer (SBM) as a reactive compatibilizer. The miscibility and compatibilization of the PTT/ABS blends were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), capillary rheometer and scanning electron microscopy (SEM). The existence of two separate composition-dependent glass transition temperatures (T_gs) indicates that PTT is partially miscible with ABS over the entire composition range. In the presence of the compatibilizer, both the cold crystallization and glass transition temperatures of the PTT phase shifted to higher temperatures, indicating their compatibilization effects on the blends.The PTT/ABS blends exhibited typical pseudoplastic flow behavior. The rheological behavior of the epoxy compatibilized PTT/ABS blends showed an epoxy content-dependence. In contrast, when the SBM content was increased from 1 wt% to 5 wt%, the shear viscosities of the PTT/ABS blends increased and exhibited much clearer shear thinning behavior at higher shear rates. The SEM micrographs of the epoxy or SBM compatibilized PTT/ABS blends showed a finer morphology and better adhesion between the phases.     

In situ monitoring of reaction-induced phase separation with modulated temperature DSC

A linearly polymerizing and network forming epoxy-amine system, DGEBA-aniline and DGEBA-MDA, respectively, will be modified with 20 wt% and 50 wt% of a high-T_g thermoplastic poly(ether sulphone) (T_g=223°C), respectively, both showing LCST-type demixing behavior. Reaction-induced phase separation (RIPS) in these modified systems is studied using Modulated Temperature DSC (MTDSC) as an in situ tool. Phase separation in the linear system can be probed by vitrification of the PES-rich phase, occurring at a higher conversion than the actual cloud point from light scattering measurements. The negative slope of the cloud point curve in a temperature-conversion-transformation diagram unambiguously shows the LCST-type demixing behavior of this system, while the relation between the composition/glass transition of the PES-rich phase and the cure temperature is responsible for the positive slope of its vitrification line. Phase separation in the network forming system appears as reactivity increases at the cloud point due to the concentration of reactive groups. Different mixture compositions alter the ratio between the rate of phase separation and the rate of reaction, greatly affecting the morphology. Information about this in situ developed structure can be obtained from the heat capacity evolutions in non-isothermal post-cures.     

Compatibilization of Poly(Lactic Acid) (PLA)/Plasticized Cellulose Acetate Extruded Blends through the Addition of Reactively Extruded Comb Copolymers

In the perspective of producing a rigid renewable and environmentally friendly rigid packaging material, two comb-like copolymers of cellulose acetate (AC) and oligo(lactic acid) OLA, feeding different percentages of oligo(lactic acid) segments, were prepared by chemical synthesis in solvent or reactive extrusion in the melt, using a diepoxide as the coupling agent and were used as compatibilizers for poly(lactic acid)/plasticized cellulose acetate PLA/pAC blends. The blends were extruded at 230 °C or 197 °C and a similar compatibilizing behavior was observed for the different compatibilizers. The compatibilizer C1 containing 80 wt% of AC and 14 wt% of OLA resulted effective in compatibilization and it was easily obtained by reactive extrusion. Considering these results, different PLAX/pAC(100-X) compounds containing C1 as the compatibilizer were prepared by extrusion at 197 °C and tested in terms of their tensile and impact properties. Reference materials were the uncompatibilized corresponding blend (PLAX/pAC(100-X)) and the blend of PLA, at the same wt%, with C1. Significant increase in Young’s modulus and tensile strength were observed in the compatibilized blends, in dependence of their morphologic features, suggesting the achievement of an improved interfacial adhesion thanks to the occurred compatibilization.     

High melting thermoplastic/epoxy resin blends: Influence of the curing reaction on the crystallization and melting behavior

The influence of the cure process and the resulting reaction‐induced phase separation (RIPS) on the crystallization and melting behavior of polyoxymethylene (POM) in epoxy resin diglycidylether of bisphenol A (DGEBA) blends has been studied at different cure temperatures (180 and 145 °C). The crystallization and melting behavior of POM was studied with DSC and the simultaneous blend morphology changes were studied using OM. At first, the influence of the epoxy monomer on the dynamically crystallized POM was investigated. Secondly, a cure temperature above the melting point of POM (T_cure = 180 °C) was applied for blends with curing agent to study the influence of resulting phase morphology types on the crystallization behavior of POM in the epoxy blends. Large differences between particle/matrix and phase‐inverted structures have been observed. Thirdly, the cure temperature was lowered below the melting temperature of POM, inducing isothermal crystallization prior to RIPS. As a consequence, a distinction was made between dynamically and isothermally crystallized POM. Concerning the dynamically crystallized material, a clear difference could be made between the material crystallized in the homogeneous sample and that crystallized in the phase‐separated structures. The isothermally crystallized POM was to a large extent influenced by the conversion degree of the epoxy resin. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2456–2469, 2007     

Epoxy as a reactive plasticizer for improving polycarbonate processibility

An oligomer of a diepoxy (diglycidyl ether of bisphenol-A, DGEBA) and an aromatic diamine (MCDEA) have been used as reactive plasticizers for polycarbonate (PC). A small amount of PC chain scission occurred during this blending process, probably due to transesterification of the PC carbonate group by the hydroxyl group of the DGEBA oligomer. Addition of DGEBA to PC was found to greatly reduce the T_g and processing temperature. Dynamic rheology measurements showed that the added epoxy can very effectively reduce the viscosity, but that the addition of epoxy also accelerated the crystallisation rate of the PC, which was confirmed by XRD, optical transmission microscopy and DMTA. The DMTA results of cured blends also showed that this crystallization of the PC enhanced their heat resistance properties. Sol–gel studies of the cured samples showed that some of the PC was grafted to the crosslinked epoxy network. Studies of the rubbery behaviour, solvent resistance of the cured blend and SEM images suggest that PC is the main continuous phase in the matrix and that the epoxy phase is mainly dispersed as sub-micron particles in the matrix.     

Chemically induced phase separated morphologies in epoxy resin‐hyperbranched polymer blends

The morphology build‐up in toughened epoxy blends using reactive hyperbranched dendritic polymers (HBP) and amine‐cured epoxy resins has been investigated in the present work. By changing the processing conditions or the surface chemistry of the modifier, very different morphologies can be obtained, ranging from homogeneous blends to coarse two‐phase systems. The morphology characterised by electron and optical microscopy has been interpreted combining constitutive equations for phase separation and thermodynamic modelling of phase interactions. The latter model, based on the Flory‐Huggins lattice theory, was modified in order to take into account the addition reactivity of the HBP modifiers. This approach proved successful and can be used as a tool for final morphology prediction in any reactive blend formulation.     

Epoxy/POSS organic-inorganic hybrids: ATR-FTIR and DSC studies

Organic-inorganic hybrid nanocomposites were prepared by reaction of an octaepoxy-silsesquioxane, OECh, with an epoxy-amine system. OECh was used to partially replace the thermosetting resin, diglycidyl ether of bisphenol A, DGEBA, in its reaction with an aromatic diamine, 4,4′-(1,3-phenylenediisopropylidene) bisaniline, BSA. The OECh was characterized by different techniques. The curing kinetics of ternary systems formed by DGEBA, OECh and BSA, was followed by Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy, ATR-FTIR. All the mixtures were prepared with a stoichiometric ratio between epoxy and amine groups. The degree of reaction of glycidyl epoxy ring along the curing cycle selected was obtained from the infrared spectra. A peak-height method based on the ratio of the height of the characteristic to reference absorbance peak was used. The curing kinetic of different blends was obtained by differential scanning calorimetry, DSC. Three different methods, the differential of Kissinger, the integral of Flynn-Wall-Ozawa and the phenomenological model of Kamal, were used in order to obtain the kinetic parameters of the cure reaction. It is observed that the presence of POSS accelerates the rate of opening of glycidyl epoxy rings from DGEBA. The behaviour of the mixture during the curing process can be explained with an autocatalytical model, corrected with the contribution of the diffusion of the molecules during the course of the reaction.     

Dependence of the interfacial reaction and morphology development on the functionality of the reactive precursors in reactive blending

PMMA containing 50 wt% of anthracene-labeled PMMA chains end-capped by a phthalic anhydride group (anth-PMMA-anh) has been melt blended at 180°C with PS containing 33 wt% of chains end-capped by an aliphatic primary amine (PS-NH₂) and PS bearing 3.5 pendant amine groups (as an average) along the chains (PS-co-PSNH₂), respectively. The reactive chains have been synthesized by atom transfer radical polymerization. Conversion of anth-PMMA-anh into PS-b-PMMA and PS-g-PMMA copolymers has been monitored by SEC with a UV detector. The interfacial reaction mainly occurs in the initial melting and softening stage (<1.0 min.), although at a rate which strongly depends on the number of reactive groups attached to PS chains, the higher conversion being observed for the PS-co-PSNH₂ containing blends. The phase morphology depends on the architecture of the in-situ formed copolymer. Indeed, a coarser phase dispersion is observed in case of the graft copolymer compared to the diblock.     

Structure-property relationships in a reactively coupled ductile matrix/brittle dispersed phase blend

Blends of t-butylaminoethyl methacrylate grafted polyethylene (PE-g-tBAEMA) with methyl methacrylate-methacrylic acid copolymer (PMMA-MAA) and polymethyl methacrylate (PMMA) were prepared in a Banbury type batch mixer. The effects of component proportions and processing conditions on the melt flow index, morphology, impact, and tensile properties of the resulting polymer blends were investigated. The interfacial chemical reaction was studied using Fourier transform infrared (FTIR) technique. It was observed that the melt index of the blends was reduced with increasing melt processing temperature and mixing time, indicating the formation of PE-g-PMMA block copolymer. New IR bands at 1554, 1628, 1800, and 1019 cm^?1 were observed only for PE-g-tBAEMA/PMMA-MAA, the reactive blends, but not for PE-g-tBAEMA/PMMA, the nonreactive blend. These IR bands were attributed to the amide, carboxylate anion and methacrylimide formation resulting from the chemical reaction between the secondary amine on the PE-g-tBAEMA/PMMA moiety and the carboxylic acid on PMMA-MAA segment. The morphology of the blends in various compositions was examined using scanning electron microscopy (SEM) and related to their mechanical properties. All of the blends have a domain structure whose morphology is strongly dependent on the concentration of the dispersed phase. Furthermore, the PE-g-tBAEMA/PMMA-MAA reactive blends were shown to have much finer morphology than the corresponding nonreactive blends. For the reactive polymer blends consisting of brittle particles dispersed in the ductile matrices, the PE-g-tBAEMA/PMMA-MAA, impact and tensile result higher than predicted by the additivity rule were observed. The toughening of polyethylene by PMMA was explained by a “cold-drawing” mechanism. The Young's modulus of the blends and the extent of interfacial adhesion were analyzed with Takayanagi and Sato-Furukawa's theories. © 1993 John Wiley & Sons, Inc.     

Mechanical and thermal properties of syndiotactic polystyrene blends with poly(p-phenylene sulfide)

Melt blends of syndiotactic polystyrene (sPS) and poly(p-phenylene sulfide) (PPS) have been prepared by using an internal mixer at 300 °C. The thermal, mechanical and morphological properties of binary blends of sPS with PPS have been investigated in this paper. The thermal and morphological properties show the immiscible binary blend evidences, which have a clear phase separation between the components at all compositions and a lack of adhesion at the interface. According to the X-ray diffraction patterns of blends, the crystalline structure of sPS in the blend is not altered from α form to β form. Indeed, the results for tensile test reveal that there is no synergism of the modulus of elasticity for sPS/PPS blend system.     

Morphologic and kinetic study of an epoxy-poly(ethyleneoxide) system. The fluorescence to predict miscibility

The kinetic of the curing process in the ethylenediamine (EDA)-poly (bisphenol A-co-epichlorohydrin) glycidyl end-capped (DGEBA) mixture modified with poly(ethylene oxide) (PEO) was studied. The epoxy component was labeled with a fluorescence group (dansyl) treating the DGEBA with the reactive dansyl derivative DNS-EDA. Dynamic DSC experiments were carried out and from their results the effect of the PEO composition on the epoxy curing was discussed. Furthermore, the effect of cure temperature and PEO composition on the morphology and crystallinity of the blend were studied as well. The morphologic study was carried out using complementarily optical transmission (TOM) and epifluorescence (EFM) microscopy. It was observed that: i) the addition of a non-reactive thermoplastic leads to a dilution effect of the reactive groups and therefore a decrease of the epoxy amine reaction rate; ii) the PEO composition does not seem to affect the non catalyzed process of the epoxy curing, while an increase in the PEO fraction within the epoxy/PEO mixture seems to change the mechanism of the cure reaction; iii) dynamic DSC scans, TOM and EFM images and steady state fluorescence spectra of the cured samples suggest that when the curing temperature increases there is an increase in the miscibility between PEO and the epoxy-amine reaction mixture; and iv) a reduction in the PEO/cured epoxy miscibility as the fraction of PEO increases was observed.     

Morphology and dynamic mechanical properties of epoxy/poly(styrene-co-allylalcohol) blends

Blends based on epoxy resins and a random copolymer, poly(styrene-co-allylalcohol) (PS-co-PA) were studied, analysing the effect of epoxy nature. The epoxy cross-linking reaction was carried out by homopolymerisation, using an imidazole as initiator, and by addition of several amine hardeners. The imidazole acts as initiator of anionic epoxy etherification and as catalyser of epoxy-hydroxyl reaction. Important differences were observed on the network structure and phase behaviour of blends depending on the nature of epoxy matrix. These cause that the blends present different morphologies and different dynamic mechanical properties.     

原位制备PEI/SiO2复合材料及其改性环氧树脂的研究

在N,N-二甲基乙酰胺/四氢呋喃(DMAc/THF)混合溶剂中,在正硅酸乙酯(TEOS)存在条件下,通过溶胶-凝胶法原位制备了聚醚酰亚胺(PEI)/SiO2复合材料.在该复合材料中,当SiO2含量低于20 wt％时,透射电镜(TEM)和扫描电镜(SEM)的观察表明,SiO2纳米粒子可以均匀分散,粒径可在80～300 n...     

Phase separation,porous structure,and cure kinetics in aliphatic epoxy resin containing hyperbranched polyester

Thermosetting blends of an aliphatic epoxy resin and a hydroxyl‐functionalized hyperbranched polymer (HBP), aliphatic hyperbranched polyester Boltorn H40, were prepared using 4,4′‐diaminodiphenylmethane (DDM) as the curing agent. The phase behavior and morphology of the DDM‐cured epoxy/HBP blends with HBP content up to 40 wt % were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The cured epoxy/HBP blends are immiscible and exhibit two separate glass transitions, as revealed by DMA. The SEM observation showed that there exist two phases in the cured blends, which is an epoxy‐rich phase and an HBP‐rich phase, which is responsible for the two separate glass transitions. The phase morphology was observed to be dependent on the blend composition. For the blends with HBP content up to 10 wt %, discrete HBP domains are dispersed in the continuous cured epoxy matrix, whereas the cured blend with 40 wt % HBP exhibits a combined morphology of connected globules and bicontinuous phase structure. Porous epoxy thermosets with continuous open structures on the order of 100–300 nm were formed after the HBP‐rich phase was extracted with solvent from the cured blend with 40 wt % HBP. The DSC study showed that the curing rate is not obviously affected in the epoxy/HBP blends with HBP content up to 40 wt %. The activation energy values obtained are not remarkably changed in the blends; the addition of HBP to epoxy resin thus does not change the mechanism of cure reaction of epoxy resin with DDM. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 889–899, 2006     

Mechanical and Morphological Properties of Bio-Phenolic/Epoxy Polymer Blends

Polymer blends is a well-established and suitable method to produced new polymeric materials as compared to synthesis of a new polymer. The combination of two different types of polymers will produce a new and unique material, which has the attribute of both polymers. The aim of this work is to analyze mechanical and morphological properties of bio-phenolic/epoxy polymer blends to find the best formulation for future study. Bio-phenolic/epoxy polymer blends were fabricated using the hand lay-up method at different loading of bio-phenolic (5 wt%, 10 wt%, 15 wt%, 20 wt%, and 25 wt%) in the epoxy matrix whereas neat bio-phenolic and epoxy samples were also fabricated for comparison. Results indicated that mechanical properties were improved for bio-phenolic/epoxy polymer blends compared to neat epoxy and phenolic. In addition, there is no sign of phase separation in polymer blends. The highest tensile, flexural, and impact strength was shown by P-20(biophenolic-20 wt% and Epoxy-80 wt%) whereas P-25 (biophenolic-25 wt% and Epoxy-75 wt%) has the highest tensile and flexural modulus. Based on the finding, it is concluded that P-20 shows better overall mechanical properties among the polymer blends. Based on this finding, the bio-phenolic/epoxy blend with 20 wt% will be used for further study on flax-reinforced bio-phenolic/epoxy polymer blends.     

Cure Kinetics of Poly(acrylonitrile-butadiene-styrene) Modified Epoxy–Amine System

The cure kinetics of epoxy based on the diglycidyl ether of bisphenol A (DGEBA) modified with different amounts of poly(acrylonitrile-butadiene-styrene) (ABS) and cured with 4,4′-diaminodiphenylsulfone (DDS) was investigated by employing differential scanning calorimetry (DSC). The curing reaction was followed by using an isothermal approach over the temperature range 150–180°C. The amount of ABS in the blends was 3.6, 6.9, 10 and 12.9 wt%. Blending of ABS in the epoxy monomer did not change the reaction mechanism of the epoxy network formation, but the reaction rate seems to be decreased with the addition of the thermoplastic. A phenomenological kinetic model was used for kinetic analysis. Activation energies and kinetic parameters were determined by fitting the kinetic model with experimental data. Diffusion control was incorporated to describe the cure in the latter stages, predicting the cure kinetics over the whole range of conversion. The reaction rates for the epoxy blends were found to be lower than that of the neat epoxy. The reaction rates decreased when the ABS contents was increased, due to the dilution effect caused by the ABS on the epoxy/amine reaction mixture.     

Effects of the oriented mesophase on the cold crystallization of syndiotactic polystyrene and its blend with poly(2,6‐dimethyl‐1,4‐phenylene oxide)

The effects of molecular orientation on the crystallization and polymorphic behaviors of syndiotactic polystyrene (sPS) and sPS/poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) blends were studied with wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry. The oriented amorphous films of sPS and sPS/PPO blends were crystallized under constraint at crystallization temperatures ranging from 140 to 240°C. The degree of crystallinity was lower in the cold‐crystallized oriented film than in the cold‐crystallized isotropic film. This was in contrast to the case of the cold crystallization of other polymers such as poly(ethylene terephthalate) and isotactic polystyrene, in which the molecular orientation induced crystallization and accelerated crystal growth. It was thought that the oriented mesophase was obtained in drawn films of sPS and that the crystallization of sPS was suppressed in that phase. The WAXD measurements showed that the crystal phase was more ordered in an sPS/PPO blend than in pure sPS under the same annealing conditions. The crystalline order recovered in the cold‐crystallized sPS/PPO blends in comparison with the cold‐crystallized pure sPS because of the decrease in the mesophase content. The crystal forms depended on the crystallization temperature, blend composition, and molecular orientation. Only the α′‐crystalline form was obtained in cold‐crystallized pure sPS, regardless of molecular orientation, whereas α′, α″, and β′ forms coexisted in the cold‐crystallized sPS/PPO blends prepared at higher crystallization temperatures (200–240°C). The β′‐form content was much lower in the oriented sPS/PPO blend than in the isotropic blend sample at the same temperature and composition. It was concluded that the oriented mesophase suppressed the crystallization of the stable β′ form more than that of the metastable α′ and α″ forms during the cold crystallization of sPS/PPO blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1665–1675, 2003     

Polymer blends of sPS/PA6 compatibilized by sulfonated syndiotactic polystyrene

Syndiotactic polystyrene (sPS) and polyamide-6 (PA6) are immiscible and incompatible and have been recognized. In this study, sulfonated syndiotactic polystyrene (SsPS-H) is employed as compatibilizer in the blend of sPS/PA6. During melt blending, the sulfonic acid groups of the SsPS-H can interact strongly with the amine end-groups of PA6 through acid-base interaction. In addition, SsPS-H is miscible with sPS when SsPS-H content is less than 20 wt.%. Therefore, the addition of SsPS-H to sPS/PA6 blends reduces the dispersed phase size and improves the adhesion between the phases. The glass transition temperatures of the PA6 component in the compatibilized blends shift progressively towards higher temperature with the content of SsPS-H-12 increase, indicating enhanced compatibility. On the other hand, the progressive lowering of the melting point and crystallization temperatures of PA6 in the blends with increasing SsPS-H contents compared to the incompatibilized blend, provide some insight into the level of interaction between the PA6 and SsPS-H. The compatibilized blends have significantly higher impact strength than the blends without SsPS-H. The best improvement in the impact strength of the blends was achieved with the content of the SsPS-H (11.9 mol%) about 5 wt.%.