DGEBA monomer as a solvent for syndiotactic polystyrene

Syndiotactic polystyrene (sPS) has to be processed at high temperatures (i.e. >290°C due to its melting point of 270°C), which approaches its degradation temperature. We aim to facilitate the processing of sPS by lowering its melt temperature and viscosity with a curable epoxy/amine model system as reactive solvent, which will result in a thermoplastic-thermoset polymer blend. As a first step we therefore investigated the melting behaviour of sPS in epoxy monomer, established its phase diagram, and investigated the crystalline form of sPS in these mixtures. DGEBA epoxy monomer is found to be a solvent for syndiotactic polystyrene at temperatures above 220°C. The DGEBA-sPS phase diagram was established by means of DSC, on the basis of crystallization and melting peaks. The form of the curve in the phase diagram indicates that DGEBA is a poor solvent for sPS. In WAXS studies of blends only the β crystalline form was detected, not the δ form, thus no sPS-DGEBA polymer-solvent compounds (clathrates) were detected. However, DGEBA can still serve as a monomer for improved processing as it depresses the crystallization temperature by 20 to 60 K upon addition of 20 to 90 wt% DGEBA respectively, while a 16 to 45 K melting peak depression can be observed by adding 20 to 90 wt% DGEBA.     

Mechanisms of reorganization of lamellae in syndiotactic polystyrene

The multiple melting behavior of syndiotactic polystyrene (sPS) and its possible mechanisms via preexisting lamella types and/or scanning-induced lamellar reorganization were investigated by using X-ray diffraction, DSC, and scanning electron microscopy. Melt-crystallized sPS samples, upon DSC scanning, exhibited three melting peaks (I, II, III). A morphological analysis showed that flat-on lamellae develop first, which yield P-I and P-II melting, and during scanning recrystallize to thickened edge-on lamellae with a P-III melting peak. Upon scanning, melting of P-I (crystal of the lowest melting peak) is followed by repacking into thickened P-III crystal, the lamella of which also reoriented to a perpendicular orientation. The P-II crystal, however, melts at temperatures too close to the melting temperature of P-III; thus, during scanning up, the P-II crystal simply melts without sufficient time to repack into the thickened P-III crystal. In addition to the P-III crystal species that can be added by melting P-I and repacking to P-III, it is believed that preexistence of different lamella crystals was jointly responsible for the multiple melting. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3210–3221, 2000     

Polymorphic crystal forms and morphology of syndiotactic polystyrene in miscible states

X-ray diffraction and optical microscopy characterization were performed to evaluate the phenomenon of alteration of polymorphism of syndiotactic polystyrene (s-PS) in the presence of other blending miscible polymers: poly(2,6-dimethyl-p-phenylene oxide) (PPO) or atactic polystyrene (a-PS). Both α and β crystal forms were observed in the neat s-PS sample, but only β-form crystal was found in miscible blends of s-PS with a-PS or PPO. The order and neighboring chain segments of neat s-PS are different from those of s-PS/PPO or s-PS/a-PS blends; thus, it is plausible that the greater randomness in the melt state of s-PS/a-PS or s-PS/PPO blends might be unfavorable for formation of α-form crystals from melts. The final spherulitic morphology the s-PS/a-PS or s-PS/PPO blends suggests that the amorphous-state miscibility of does not change much the spherulitic structure of s-PS. The radial growth rate is, in general, depressed with the presence of blending miscible polymers in s-PS of equal T_g or PPO of higher T_g. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2725–2735, 1998     

Thermal and mechanical properties of syndiotactic polystyrene/organoclay nanocomposites with different microstructures

The fabrication of syndiotactic polystyrene (sPS)/organoclay nanocomposite was conducted via a stepwise mixing process with poly(styrene‐co‐vinyloxazolin) (OPS), that is, melt intercalation of OPS into organoclay followed by blending with sPS. The microstructure of nanocomposite mainly depended on the arrangement type of the organic modifier in clay gallery. When organoclays that have a lateral bilayer arrangement were used, an exfoliated structure was obtained, whereas an intercalated structure was obtained when organoclay with a paraffinic monolayer arrangement were used. The thermal and mechanical properties of sPS nanocomposites were investigated in relation to their microstructures. From the thermograms of nonisothermal crystallization and melting, nanocomposites exhibited an enhanced overall crystallization rate but had less reduced crystallinity than a matrix polymer. Clay layers dispersed in a matrix polymer may serve as a nucleating agent and hinder the crystal growth of polymer chains. As a comparison of the two nanocomposites with different microstructures, because of the high degree of dispersion of its clay layer the exfoliated nanocomposite exhibited a faster crystallization rate and a lower degree of crystallinity than the intercalated one. Nanocomposites exhibited higher mechanical properties, such as strength and stiffness, than the matrix polymer as observed in the dynamic mechanical analysis and tensile tests. Exfoliated nanocomposites showed more enhanced mechanical properties than intercalated ones because of the uniformly dispersed clay layers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1685–1693, 2004     

Nonisothermal crystallization behavior of syndiotactic polystyrene/montmorillonite nanocomposites

X‐ray diffraction methods and differential scanning calorimetry were used to investigate the crystalline structure and crystallization kinetics of syndiotactic polystyrene (sPS)/clay nanocomposites. X‐ray diffraction data showed the presence of polymorphism in sPS/montmorillonite (MMT) nanocomposites, which was strongly dependent on the processing conditions (premelting temperature and cooling rate) of the sPS/MMT nanocomposites and on the content of MMT in the sPS/MMT nanocomposites. The α‐crystalline form could be transformed into β‐crystalline forms at higher premelting temperatures. The nonisothermal melt‐crystallization kinetics and melting behavior of the sPS/MMT nanocomposites were also studied at various cooling rates. The correlation of the crystallization kinetics, melting behavior, and crystalline structure of the sPS/MMT nanocomposites was examined. The results indicated that the addition of a small amount of MMT to sPS caused a change in the mechanism of nucleation and the crystal growth of the sPS crystallite. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 560–570, 2003     

Diffusion of oxygen and carbon dioxide in thermally crystallized syndiotactic polystyrene

The diffusion, solubility, and permeability behavior of oxygen and carbon dioxide were studied in amorphous and semicrystalline syndiotactic polystyrene (s‐PS). The crystallinity was induced in s‐PS by crystallization from the melt and cold crystallization. Crystalline s‐PS exhibited very different gas permeation behavior depending on the crystallization conditions. The behavior was attributed to the formation of different isomorphic crystalline forms in the solid‐state structure of this polymer. The β crystalline form was virtually impermeable for the transport of oxygen and carbon dioxide. In contrast, the α crystalline form was highly permeable for the transport of oxygen and carbon dioxide. High gas permeability of the α crystals was attributed to the loose crystalline structure of this crystalline form containing nanochannels oriented parallel to the polymer chain direction. A model describing the diffusion and permeability of gas molecules in the composite permeation medium, consisting of the amorphous matrix and the dispersed crystalline phase with nanochannels, was proposed. Cold crystallization of s‐PS led to the formation of a complex ordered phase and resulted in complex permeation behavior. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2519–2538, 2001     

Dynamic aspects of phase decomposition in reactive blends of polycarbonate and syndiotactic polymethyl methacrylate

Dynamics of phase separation in bisphenol-A polycarbonate (PC)/syndiotactic polymethyl methacrylate (sPMMA) blends has been investigated by means of time-resolved light scattering. Solvent-cast films of the PC/sPMMA blends were transparent, suggestive of miscible character. Several temperature jumps were carried out at a 50/50 PC/sPMMA composition from a homogeneous state (room temperature) into a two-phase regime. The process of phase separation first occurred for some considerable period, then it was followed by phase dissolution driven by chemical reaction. The thermodegradative reaction of sPMMA triggered the dissolution process by probably forming PC/sPMMA graft or random copolymers at the interface, which eventually resulted in a single phase. However, annealing at elevated temperatures for an extended period could lead to cross-linking, and thus a two-phase structure could be fixed permanently. The early stage of spinodal decomposition was interpreted in terms of the linearized Cahn-Hilliard theory. In the late stages of spinodal decomposition, the relationship between scattering peak wavenumber and time was found to obey a power law, but the exponents showed a strong dependence on temperature jumps. The temporal universal scaling failed due to the influence of the chemical reaction. © 1995 John Wiley & Sons, Inc.     

Crystallization kinetics and crystallization behavior of syndiotactic polystyrene/clay nanocomposites

We investigated the effects of montmorillonite (clay) on the crystallization kinetics of syndiotactic polystyrene (sPS) with isothermal differential scanning calorimetry analyses. The clay was dispersed into the sPS matrix via melt blending on a scale of 1–2 nm or up to about 100 nm, depending on the surfactant treatment. For a crystallization temperature of 240 °C, the isothermal crystallization data were fitted well with the Avrami crystallization equation. Crystallization data on the kinetic parameters (i.e., the crystallization rate constant, Avrami exponent, clay content, and clay/surfactant cation‐exchange ratio) were also investigated. Experimental results indicated that the crystallization rate constant of the sPS nanocomposite increased with increasing clay content. The clay played a vital role in facilitating the formation on the thermodynamically more favorable all‐β‐form crystal when the sPS was melt‐crystallized. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2097–2107, 2001     

Polymer blends of sPS/PA6 compatibilized by sulfonated syndiotactic polystyrene

Syndiotactic polystyrene (sPS) and polyamide-6 (PA6) are immiscible and incompatible and have been recognized. In this study, sulfonated syndiotactic polystyrene (SsPS-H) is employed as compatibilizer in the blend of sPS/PA6. During melt blending, the sulfonic acid groups of the SsPS-H can interact strongly with the amine end-groups of PA6 through acid-base interaction. In addition, SsPS-H is miscible with sPS when SsPS-H content is less than 20 wt.%. Therefore, the addition of SsPS-H to sPS/PA6 blends reduces the dispersed phase size and improves the adhesion between the phases. The glass transition temperatures of the PA6 component in the compatibilized blends shift progressively towards higher temperature with the content of SsPS-H-12 increase, indicating enhanced compatibility. On the other hand, the progressive lowering of the melting point and crystallization temperatures of PA6 in the blends with increasing SsPS-H contents compared to the incompatibilized blend, provide some insight into the level of interaction between the PA6 and SsPS-H. The compatibilized blends have significantly higher impact strength than the blends without SsPS-H. The best improvement in the impact strength of the blends was achieved with the content of the SsPS-H (11.9 mol%) about 5 wt.%.     

Reactive compatibilization of epoxy/polyorganosiloxane blends

A new thermoset material based on DGEBA with polyaminosiloxane curing agents is presented. The system shows reaction-induced compatibilization which prevents coalescence of polysiloxane and DGEBA rich domains, leading to gradient structured morphologies. The influence of curing temperature and/or chemical nature of the siloxane on the morphology and surface microhardness were examined. When siloxane is pre-reacted with epoxypropylphenylether (EPPE), a more homogeneous material is obtained. Microhardness profiles on the material are strongly influenced by the extension of the compositional gradients.     

Two‐phase crystallization kinetics of syndiotactic polystyrene

In this work, a two phase crystallization model based on the extension of the Kolmogoroff approach was proposed and verified by comparison with experimental isothermal and nonisothermal crystallization data of Syndiotactic Polystyrene (sPS) in a very wide range of cooling rates, up to 600 °C/s. To investigate the effects of high cooling rate on the sPS crystalline structure, a homemade apparatus was adopted. The morphology in solid samples was analyzed by densitometry, IR spectroscopy, and X‐rays diffraction. The coupling of these techniques allows the determination of the fractions of different crystalline phases. In agreement with melt‐crystallization studies of sPS proposed by different authors, either α and β forms could be produced depending on the thermal history of the sample. Results show that the stable β form is favored for specimens solidified at higher temperature or under low cooling rates, whereas α and mesomorphic forms are favoured at low temperature or high cooling rates. The proposed multiphase crystallization kinetics model successfully described all the range of experimental data. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1757–1766, 2010     

Blends of an epoxy thermosetting polymer with aromatic liquid-crystalline polyesters

A series of aromatic liquid-crystalline polyesters with different composition have been synthesized to adjust transition temperatures and molecular weight. Miscibility of polyesters with bisphenol-A-diglycidyl ether (DEGBA), 4,4′-methylene-bis(3-chloro-2,6-dimethylaniline) (MCDEA) and the influence on transition temperatures has been studied. Miscibility of binary and ternary mixtures was found over the whole range of composition depending on the temperature. Thermoset formation by curing of LC-polyester / DEGBA / MCDEA mixtures containing different amounts of polyester resulted in reaction-induced phase separation with polyester content from 30 to 50 wt.%. Cloud point techniques, scanning electron microscopy (SEM) and dynamic mechanical thermal analysis (DMTA) have been applied.     

Analysis of blends of poly(styrene‐co‐acrylonitrile) with an epoxy/aromatic amine resin using scanning thermal microscopy

Using a microthermal analyzer TA Instruments 2990 μTA, we have analyzed the morphologies developed for the resin tetraglycidyl‐4,4′‐diaminodiphenylmethane cured with an aromatic amine 4,4′‐diaminodiphenylsulphone modified with different amounts of poly(styrene‐co‐acrylonitrile) (SAN) thermoplastic. The phase‐separation phenomenon induced by polymerization was also followed by scanning electron microscopy. Using the modulated local thermal‐analysis mode of μTA, the glass‐transition temperatures of different domains for each sample were evaluated. Dynamic mechanical analyzer experiments were made to evaluate the macroscopic thermal properties of the blends. A morphology was well established for all blends examined with these techniques showing a nodular structure, the epoxy‐rich phase, and a continuous phase, the SAN‐rich phase, that forms the matrix. From both microscopic and macroscopic thermal analyses, it is concluded that a phase separation exists for the blends investigated. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 284–289, 2002     

Reactive blending of PE‐GMA/PA6 effect of composition and processing conditions

Blends of ethylene‐glycidyl methacrylate copolymer (PE‐GMA) and polyamide 6 (PA6) were prepared in a corotating twin screw extruder. Two processing temperatures were used in order to disperse PA6 in two forms: at high temperature in the molten state in molted PE‐GMA Matrix (emulsion type mixture) and at lower temperature as fillers in molted PEGMA matrix (suspension type mixture). Processed blends were analyzed by scanning electron microscopy and dynamic mechanical experiments to probe the reactivity in the extruder and the compatibilization phenomena. The dependence of the morphology and the rheological properties of PE‐GMA/PA6 blends on blend composition and screw rotational speed was also investigated and is discussed in the paper. The results show that dispersion of the two polymers in the molten state leads to a higher level of interfacial reaction. They also show that whatever the screw rotational speed and the temperature of extrusion are, the rate of interfacial reaction in PE‐GMA/PA6 blends is higher for 50/50 PE‐GMA/PA blends than for 70/30 PE‐GMA/PA blends. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of the premelting temperature and sample thickness on the polymorphic behavior of syndiotactic polystyrene/clay nanocomposites

X‐ray diffraction methods and differential scanning calorimetry thermal analysis have been used to investigate the structural changes of syndiotactic polystyrene (sPS)/clay nanocomposites. sPS/clay nanocomposites have been prepared by the mixing of sPS polymer solutions with organically modified montmorillonite. X‐ray diffraction data and differential scanning calorimetry results indicate that the dominating crystal forms and their relative fractions in sPS and sPS/clay nanocomposites are different for various premelting temperatures (T_max's). Higher T_max's favor the formation of the thermodynamically more stable β‐crystalline form, and its relative fraction has been obtained from the X‐ray diffraction data in the range of 11.5–13°. The intensity of the X‐ray diffraction data in the range of 11.5–13° decreases as the thickness of sPS/clay nanocomposites decreases from 150 to 20 μm. At the same time, the intensity of the X‐ray data in the range of 6–7° becomes sharper as the thickness of sPS/clay nanocomposites decreases. The calculation ratio based on the peak intensities at 6.2 and 6.8° for sPS/clay nanocomposites of equal thickness and crystallinity in the pure β and α forms has also been determined in this study. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1730–1738, 2003     

Thermal diffusivity study of polystyrene/poly(vinyl methyl ether) blends by flash radiometry

This article presents thermal diffusivity (D) measurements by flash radiometry for the polymer blend of polystyrene (PS) and poly(vinyl methyl ether) (PVME) with lower critical solution temperature (LCST) phase diagram. Dependence of D on PS content measured at 100°C coincides a phase diagram determined by a cloud point measurement. D value for the blend decreases with increasing PS content and has minimum value at the PS content around 20 wt % from which D increases again with increasing PS content. If the concentration fluctuation between two components in the miscible states at the temperature close to LCST causes the remarkable phonon scattering, the composition dependence of D would resemble the phase diagram. D for the sample in the phase-separated state is larger than that for the miscible state. The larger D in the phase-separated sample would be due to the decrease of the total surface area microscopically contacted to the counter component in the phase-separated state. Dependence of D on temperature for the phase-separated sample is quite different from that of the miscible one. On an isothermal measurement of D for PS/PVME (10 : 90) at 110°C just below the cloud point, D started to increase at time above 100 min and leveled out above 250 min. Isothermal observation of sample film by a differential interference contrast microscopy showed the creation of some structure due to the nucleation and growth of interface at 225 min and it became obvious above 250 min. Thus, the increase in D at 110°C implies that D can sensitively reflect the change in microscopic structures which follows the nucleation and growth of interface. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1869–1876, 1997     

Effect of cosolvent on solid phase transitions of α‐ to β‐form crystal of syndiotactic polystyrene occurred in supercritical Co2 containing solvent

The solid phase transition mechanism of α‐ to β‐form crystal upon specific treating with supercritical CO₂ + cosolvent on original pure α and mixed (α+β) form syndiotactic polystyrene (sPS) was investigated, using wide angle X‐ray diffraction and differential scanning calorimetry measurements as a function of temperature, pressure, and cosolvent content. As in the supercritical CO₂, sPS in supercritical CO₂ + cosolvent underwent solid phase transitions from α‐ to β‐form, and higher temperature or higher pressure favored this transformation. Due to the higher dipole moment of acetone, small amounts of acetone used as cosolvent with CO₂ made the transition of α‐ to β‐form occur at lower temperature and pressure than in supercritical CO₂, and made the α‐form crystal completely transform to β‐form in the original mixed (α+β) form, whereas ethanol did not. The original β‐form crystal in the original mixed (α+β) form sample acted as the nucleus of new β‐form crystal in the presence of cosolvent as it did in supercritical CO₂, when compared with the original pure α‐form sample. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1625–1636, 2007     

Mechanical and thermal properties of syndiotactic polystyrene blends with poly(p-phenylene sulfide)

Melt blends of syndiotactic polystyrene (sPS) and poly(p-phenylene sulfide) (PPS) have been prepared by using an internal mixer at 300 °C. The thermal, mechanical and morphological properties of binary blends of sPS with PPS have been investigated in this paper. The thermal and morphological properties show the immiscible binary blend evidences, which have a clear phase separation between the components at all compositions and a lack of adhesion at the interface. According to the X-ray diffraction patterns of blends, the crystalline structure of sPS in the blend is not altered from α form to β form. Indeed, the results for tensile test reveal that there is no synergism of the modulus of elasticity for sPS/PPS blend system.     

Effects of the oriented mesophase on the cold crystallization of syndiotactic polystyrene and its blend with poly(2,6‐dimethyl‐1,4‐phenylene oxide)

The effects of molecular orientation on the crystallization and polymorphic behaviors of syndiotactic polystyrene (sPS) and sPS/poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) blends were studied with wide‐angle X‐ray diffraction (WAXD) and differential scanning calorimetry. The oriented amorphous films of sPS and sPS/PPO blends were crystallized under constraint at crystallization temperatures ranging from 140 to 240°C. The degree of crystallinity was lower in the cold‐crystallized oriented film than in the cold‐crystallized isotropic film. This was in contrast to the case of the cold crystallization of other polymers such as poly(ethylene terephthalate) and isotactic polystyrene, in which the molecular orientation induced crystallization and accelerated crystal growth. It was thought that the oriented mesophase was obtained in drawn films of sPS and that the crystallization of sPS was suppressed in that phase. The WAXD measurements showed that the crystal phase was more ordered in an sPS/PPO blend than in pure sPS under the same annealing conditions. The crystalline order recovered in the cold‐crystallized sPS/PPO blends in comparison with the cold‐crystallized pure sPS because of the decrease in the mesophase content. The crystal forms depended on the crystallization temperature, blend composition, and molecular orientation. Only the α′‐crystalline form was obtained in cold‐crystallized pure sPS, regardless of molecular orientation, whereas α′, α″, and β′ forms coexisted in the cold‐crystallized sPS/PPO blends prepared at higher crystallization temperatures (200–240°C). The β′‐form content was much lower in the oriented sPS/PPO blend than in the isotropic blend sample at the same temperature and composition. It was concluded that the oriented mesophase suppressed the crystallization of the stable β′ form more than that of the metastable α′ and α″ forms during the cold crystallization of sPS/PPO blends. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1665–1675, 2003