A novel technique for preparing of maleic anhydride grafted polyolefins

A novel mechanochemical method of preparation of maleic anhydride grafted polypropylene (MAPP) was developed. The preparation was performed by ball milling of polypropylene (PP) powder, maleic anhydride (MA), and peroxide initiator in balls-containing jars with a planetary ball mill for a certain time. Compared with the conventional melt-mixing method, MAPP obtained through ball-milling technique reveals higher graft degree, particularly alleviated degradation of PP, or even increased molecular mass of the resulting MAPP. Maleic anhydride grafted polyethylene (MAPE) was obtained via this technique, and the optimization of the technique is in progress. The novel technique offers new opportunities in modification of polyolefins, which has also the advantages of solventless, lower process temperature, energy efficient, low cost, and simple running process. Furthermore, it is very easy to obtain purified products.     

Adhesion of grafted polyethylene to an ethylene/vinyl alcohol copolymer

Modern developments in polymer technology include the use of multimaterials. Two or more polymers are fashioned together to produce a composite with a desired combination of properties. However, the success of such materials depends on the quality of the adhesion between the various phases. In this study, we considered the adhesion between a grafted polyethylene and an ethylene/vinyl alcohol copolymer with various peel test geometries. The principal, L‐peel, test was employed with various peel angles. Using elastoplastic analysis, we found that the effective peel energy, increasing with the peel angle, may be corrected for bulk energy dissipation, leading to a relatively constant local value for intrinsic peel resistance, independent of geometry. Effects of the peel rate and temperature may be combined to give a master curve, apparently a novelty for thermoplastics, although well known for elastomers. At a (corrected) peel rate, a jump in adhesion energy, apparently related to a change to a stick–slip peel regime, was observed. This jump appeared to be absent for some other peel geometries. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2843–2851, 2001     

Thermooxidative stability of hot melt adhesives based on metallocene polyolefins grafted with polar acrylic acid moieties

The present paper describes the thermal oxidation of a mixture applied as hot melt adhesive and particularly of its essential polymeric component ethylene-propylene copolymer Licocene 2602 either virgin or grafted by acrylic acid. Chemiluminescence in oxygen under both nonisothermal and isothermal conditions was used as the tool for evaluation of oxidation stability of samples. The effect of various concentrations of stabiliser Naugard XL1 acting as a metal deactivator and phenolic antioxidant was also determined and the antioxidant selected was found to be an efficient thermooxidative stabiliser. The results appear to be of importance for practical multiple application of hot melt adhesives to be used for binding books.     

Functionalization of polyolefins by reactive processing: influence of starting reagents on content and type of grafted groups

Previous studies carried out in our laboratory on the functionalization of ethylene polymers (homo and copolymers) through free radical processes, using mechanical mixers and/or extruders with diethylmaleate (DEM) and dicumyl peroxide (DCP), have shown that the presence of branched α-olefin blocks favours degradation versus functionalization and crosslinking whereas these last are more effective with linear ethylene blocks. In this contest the present paper reports about attempts to extend the same processes to propylene polymers by benefitting of the indications of previous results. In particular the one step functionalization of EPM with two or more different groups was carried through the use of different monomers. Moreover the procedure was extended to polypropylene thus obtaining a significant functionalization degree flanked by a remarkable decrease of molecular weight.     

Plasma fluorination of polyolefins

ESCA and contact angle measurements were used to characterize the surfaces of Polyethylene and polypropylene films exposed to SF₆, CF₄, and C₂F₆ plasmas. None of these gases polymerized in the plasma. However, all plasma treatments grafted fluorinated functionalities directly to the polymer surfaces. SF₆ plasmas graft fluorine atoms to a polyolefin surface. CF₄ plasmas also react by a mechanism dominated by fluorine atoms, but with some contribution from CF_x-radical reactions. Although C₂F₆ does not polymerize, the mechanism of grafting is still dominated by the reactions of CF_x radicals. For all gases studied, the lack of polymerization is attributed to competitive ablation and polymerization reactions occurring under conditions of ion bombardment.     

Epitaxy of helical polyolefins

The structural rules which govern the epitaxial crystallisation of polymers - and especially polyolefins - on organic substrates are established. Illustrative examples involve isotactic and syndiotactic polypropylenes and poly( l-butene). Investigation of the film structure by electron microscopy, electron diffraction and atomic force microscopy reveals some unprecedented features, including in particular the selection of the contact plane according to the chirality of its constituent helices, and direct observation of both right and left hands of polyolefin helices.     

Post-polymerization functionalization of polyolefins

Polyolefins are macromolecular alkanes and include the most familiar and most commercially produced plastic, polyethylene. The low cost of these materials combined with their diverse and desirable property profiles drive such large-scale production. One property that renders polyolefins so attractive is their resistance to harsh chemical environments. However, this attribute becomes a severe limitation when attempting to chemically convert these plastics into value-added materials. Functionalization of polymers is a useful methodology for the generation of new materials with wide ranging applications, and this tutorial review describes both new and established methods for the post-polymerization modification of polyolefins.     

Catalytic degradation of polyolefins

Silica, alumina, silica-aluminas and zeolites were screened as catalysts for polyolefins degradation. The degradations were carried out at temperatures from 200°C till to 600°C under vacuum. The degradation products were analyzed using gas chromatography-mass spectrometry (GC-MS). The comparison between these products and those obtained by thermal degradation in the absence of catalyst gives us many informations about the different mechanisms of the two degradation reactions. Kinetic measurements and thermogravimetry provided further useful data for screening the catalysts, finding the best operating conditions.     

Cross metathesis functionalization of polyolefins

A cross metathesis strategy is reported for the post-polymerization functionalization of the pendant vinyl groups present in a range of polyolefin architectures. This represents a general strategy for the synthesis of tailored random and block copolymers as well as homopolymers.     

Physicomechanical properties of grafted polymers obtained by radiation-induced polymerization by radical and ionic mechanisms

The radiation-induced grafting of acrylonitrile, 4-vinylpyridine, and styrene was carried out by both radical and ionic mechanisms. Grafted polymers with equal percentages of graft were obtained by the radical and ionic propagation of the grafted chains. The molecular weight of homopolymers has been determined. The thermomechanical properties of the graft polymers were investigated. The yield temperatures for the graft polymers obtained by ionic propagation of the grafted chains is higher than that of graft polymers obtained by a radical mechanism. This is attributed to the higher molecular weight of the grafted chains obtained by the radiation-induced grafting by the ionic mechanism. The radiation-induced grafting of polyacrylonitrile increases significantly the thermal stability of polyethylene. The differential thermal analysis shows no marked differences in properties of the polymers.     

Ageing of surface treated thermoplastic polyolefins

Thermoplastic polyolefin panels were treated with a flame, flame & water, and accelerated thermo molecular adhesion process (ATmaP) treatment. XPS, contact angle and adhesion test (pull off) results were acquired over a one year period to determine the changes in the elemental composition, surface energy and adhesion strength respectively over time. All surface-treated thermoplastic polyolefin samples showed a sharp decline in adhesion strength up to an ageing period totalling 6 months. The decline in adhesion strength was correlated with a decline in the nitrogen-containing constituents and C–O functional groups at the surface and a decline in surface energy for the flame & water-treated sample. There was no significant change in adhesion strength for all samples for ageing periods greater than 6 months. ATmaP-treated thermoplastic polyolefin outperformed the other two surface treatments in adhesion strength tests due to ATmaP retaining nitrogen-based functional groups (mainly nitrogen oxides) over the year long study. This retention of functionality allowed for a slower ageing process for ATmaP-treated surfaces in comparison to the other surface treatments.     

Synthesis of quaternary ammonium ion‐grafted polyolefins via activation of inert C?H bonds and nitroxide mediated radical polymerization

A TEMPO‐functionalized isotactic poly(1‐butene) macroinitiator was synthesized via rhodium‐catalyzed activation of the alkane C? H bonds in polyolefin side chain using a boron reagent and subsequent transformations of the boronate ester group in the polymer. These functionalization processes did not induce cross‐linking or degradation of the polymer chains. Nitroxide mediated radical polymerization of dipropyl(4‐vinylphenyl)amine with the macroinitiator produced high‐molecular weight amine‐grafted copolymers of the polyolefin. Adjusting the ratio of polar monomer concentration to macroinitiator concentration controlled the concentrations of amine blocks in the graft copolymers up to 10 mol %. Quaternization of the amine‐grafted copolymers with methyl triflate generated ammonium ion blocks along the side chain of the graft copolymers. A systematic decrease of contact angle in a series of ammonium ion‐grafted copolymers was observed through water contact angle measurements, suggesting that the graft polymerization and the quaternization led to increased hydrophilicity in the polymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4519–4531, 2009     

Metallocene polyolefins and their blends#

Commercial copolymers of 1‐octene and ethylene: metallocene catalyzed (mLLDPE) and Ziegler‐Natta catalyzed (znLLDPE), a low density polyethylene (LDPE), and high density polyethylene (HDPE), were characterized with respect to branching, crystallization behaviour and dynamic‐mechanical properties. It was found that the crystallinity of the polymers is more influenced by the homogeneity of the short‐chain branching than by its content. The study of blends of mLLDPE and znLLDPE with LDPE and HDPE showed that the interaction between mLLDPE and LDPE is stronger than between znLLDPE and LDPE. Blends containing mLLDPE showed a composition depending improvement of the storage modulus G' which was not observed in znLLDPE/LDPE blends. The HPDE blends followed a linear mixing rule. Co‐crystallization was found mLLDPE/LDPE and partially in znLLDPE/LDPE and znLLDPE/HDPE blends, respectively.     

Functionalization of polyolefins by reactive processing

From the study of the modification of PE and PP with maleic anhydride, maleic acid and an acid salt of maleic acid (sodium maleate) in a liquid or solid state, it was shown that the main controlling factor in the solid state modification of polyolefins is the joint plastic deformation of the system components. The changes of molecular characteristics were investigated by gel permeation chromatography. It was shown, that the molecular weight of modified PP samples increases at times by linking with intermolecular associates in the solutions. The formation of associates plays essential role in the behaviour of solutions of modified PP. The morphology of modified PP samples was investigated by scanning electron microscopy. It was shown, that intermolecular association strongly influences on the processes of formation and growth of nucleus and the structure of generated polymeric materials.     

Electron paramagnetic resonance of ultraviolet-irradiated polyolefins

If films of polyolefins are ultraviolet-irradiated at liquid nitrogen temperature, alkyl radicals which can be examined by EPR are produced. No EPR spectra are observed from polyolefins irradiated at room temperature in air. Ultraviolet irradiation of polyolefins containing small alkyl side chains generally produces radicals corresponding to the pendant group or methyl radicals if the side chains contain a methyl branch. For some polymers the radical species could not be identified with certainty. Stabilization studies indicate that an optimum concentration of ultraviolet stabilizer is necessary for maximum stabilization of polyolefins. Preliminary results of EPR studies of the ultraviolet irradiation of various polyolefins are given, and some possible radical species are discussed.     

Catalytical and thermal pyrolysis of polyolefins

Polyolefins have a high potential for alternative oil production since they contain only carbon and hydrogen atoms. By pyrolysis of these materials up to 95% can be obtained as oil and gas. Upgrading the products by catalytic cracking of polyolefins is a subject of growing interest in the last years as less energy is needed for the pyrolysis and more valuable products are formed. Numerous studies have been reported in which a variety of catalysts such as zeolites, silica-alumina, mesoporous MCM-41, solid acids and reaction conditions have been investigated. In our studies we used Lewis acids and mixtures of Ziegler–Natta catalyst such as TiCl₄, AlCl₃ to pyrolyse polypropylene. Experiments were carried out in a batch reactor as well as in a fluidized bed process. The pyrolysis temperature can be decreased by 100 °C compared to runs without catalysts. A drastic increase in the amount of low boiling compounds (C4 hydrocarbons) can be observed by the use of the catalysts instead of longer chained hydrocarbons.     

Interfacial interactions and structure of polyolefins

The elucidation of structural aspects of polyolefins (isotactic and syndiotactic polypropene and isotactic poly(1-butene)) oriented by epitaxial crystallization is briefly described. Investigations are performed by a combination of electron and Atomic Force Microscopy. AFM helps assess submolecular details in well defined crystallographic planes selected via the epitaxial crystallization.     

Anisotropic nanoparticles of precise microstructure polyolefins

Nanoparticles of precisely branched polyethylenes possess a distinct oblate shape resulting from a crystalline lamella in the particle as revealed by SAXS and TEM, and display controllable and well-behaved thermal behaviour.