Reaction of poly(vinyl chloride) with magnesium and grignard reagents

Reaction of poly(vinyl chloride) with magnesium under various conditions was attempted, but poly(vinyl chloride) did not react with magnesium. The reactions of poly(vinyl chloride) with benzylmagnesium chloride and allylmagnesium chloride as Grignard reagents were carried out in tetrahydrofuran at reflux temperature. It was found that the chlorine atoms in the poly(vinyl chloride) were replaced by benzyl and allyl groups by the coupling reaction, and a small amount of Grignard reagent of poly(vinyl chloride) was formed by the magnesium–halogen exchange reaction. The extent of the substitution increased with increasing reaction time and concentration of the Grignard reagent.     

Reaction of sulfur with poly(vinyl chloride)

The reaction of elemental sulfur with poly(vinyl chloride) is studied in 1,2,4-trichlorobenzene and without any solvent under various conditions. Black polymers containing 3.77–57.64% chemically bonded sulfur and, according to IR spectroscopy, including >C=C< and >C=S groups in macromolecules are obtained. It is shown that the diffraction curves of poly(vinyl chloride) and of the reaction product containing 7.82% almost coincide but that the thermal stability of the latter is considerably higher than that of the initial polymer. The prospects of the practical use of the products of the reaction of poly(vinyl chloride) with elemental sulfur are demonstrated.     

γ-Ray-induced copolymerization of ethylene and vinyl chloride in liquid carbon dioxide

The γ-ray-induced copolymerization of ethylene and vinyl chloride with the use of liquid carbon dioxide as a solvent was studied under a total pressure of 400 kg/cm², with a dose rate of 2.5 × 10⁴ rad/hr at 30°C. A rubberlike, sticky polymer is obtained when the molar concentration of vinyl chloride is less than 30% in the monomer mixture, and the polymer is a white powder at higher concentrations of vinyl chloride. Infrared, x-ray, and differential thermal analyses confirm that the polymerization products are noncrystalline, true random copolymers. The rate of copolymerization decreases markedly when a small amount of vinyl chloride is added to ethylene monomer. In the range of vinyl chloride concentration higher than 5%, however, the rate and the molecular weight of copolymer increase with increasing concentration of vinyl chloride. It has been concluded from kinetic considerations based on these results that the rate of initiation increases proportionally with the concentration of vinyl chloride. Further, the growing chain radicals are shown to be deactivated by the cross-termination reaction between the radicals with terminal unit of ethylene and vinyl chloride, and no transfer reaction occurs.     

Reaction of aluminium chloride with poly(divinyl benzene) particles--a reaction kinetic study using infrared spectroscopy

Porous poly(para-divinylbenzene) and poly(meta-divinylbenzene) particles were synthesised from para-divinylbenzene and meta-divinylbenzene monomers with toluene and 2-ethylhexanoic acid as porogens. The residual vinyl groups in the particles were thereafter reacted using aluminium chloride with dichlorobenzene as a catalyst. The conversion of vinyl groups was followed by analysing polymer particles taken from the reaction mixture at different time intervals. Infrared spectroscopy both in the mid and near infrared region was used as the analytical technique. The intensity changes in the overtone absorption at 1628 nm due to the vinyl bonds were used as the basis for the quantification of the vinyl group consumption. Infrared spectra of the particles in the mid IR were also measured to understand changes taking place in the polymer matrix during the reaction. The results indicated that residual vinyl groups in these polymer particles were consumed during the reaction with aluminium chloride. The reaction of aluminium chloride with the polymer matrix was explained by proposing mechanisms for the formation of different products during the reaction. The complex formed between aluminium chloride and the residual vinyl groups seemed to induce addition of HCl to the vinyl group or leads to crosslinking and/or cyclisation in the case poly(para-DVB) particles. The reaction of aluminium chloride with poly(meta-DVB) takes place to a lesser extent.     

Reaction of chlorine-containing polymers with living polymers

A graft polymer was prepared by means of the coupling reaction of chlorinated ethylene–propylene terpolymer with living polystyrene, obtained with a sodium–naphthalene complex as initiator, under various conditions; the grafting efficiency and the percentage of grafting are discussed. Poly(chloroprene), chlorinated butyl rubber, poly(vinyl chloride), poly(epichlorohydrin), and epichlorohydrin–ethylene oxide copolymer were also used as chlorine-containing polymers. The grafting efficiencies were found to be in the following order: chlorinated butyl rubber > poly(epichlorohydrin) > epichlorohydrin-ethylene oxide copolymer > chlorinated ethylene-propylene terpolymer > poly(chloroprene) > poly(vinyl chloride). A graft polymer was obtained from the reaction between chlorinated ethylene–propylene terpolymer and living poly(isoprene), with butyllithium in benzene. The undesirable metal–halogen interchange reaction was considerable.     

The thermal degradation of copolymers of vinyl acetate with methyl methacrylate and other monomers

The thermal degradation of copolymers of vinyl acetate with methyl methacrylate, styrene and ethylene has been investigated using thermal volatilization analysis and thermogravimetry, together with analysis of volatile and involatile degradation products. All three copolymer systems show some of the features characteristic of the homopolymers of the monomers concerned. There is evidence, however, for an intramolecular lactonization process in VA—MMA copolymers, involving reaction of adjacent VA and MMA units with elimination of methyl acetate. This reaction occurs less readily than the analogous process in vinyl chloride—MMA copolymers. Mechanisms of the various degradation reactions are discussed.     

DFT study on the selective oxidation of vinyl chloride on different metal surfaces

Selective epoxidation of vinyl chloride on Ag(111), Pt(111) and Rh(111) with pre-adsorbed atomic oxygen has been studied by density functional theory (DFT) calculation with the periodic slab model. The reaction energies and activation energies of the epoxidation reaction are determined. Because of the asymmetry of vinyl chloride, three competitive reaction pathways are investigated. The results indicate that the most possible reaction pathway is pathway III. Compared the activation energies of the epoxidation reaction on Ag(111), Pt(111) and Rh(111), it is obvious that the reaction via OMMC(3) on Ag(111) is the most possible process. However, the selectivity to the target product over Ag(111) is the lowest among the three metals. The results also indicate that the formation of chloroacetaldehyde is more favorable than that of chloroepoxide.     

Modification of poly(vinyl chloride) with pendant metal complex for catalytic applications

Poly(vinyl chloride) was modified to develop an alternative support for the preparation of polymer-supported catalysts. Commercially available poly(vinyl chloride) was synthetically modified to a polymer containing pendant primary amino groups. The Schiff-base of salicylaldehyde and the amino polymer were prepared and were used as the ligands in the synthesis of a polymer-supported copper complex. The polymer-supported ligand and catalysts were characterized by various physical methods. The polymer with the pendant copper complex was able to catalyze the one-pot three-component Mannich reaction between aldehydes, ketones and anilines under mild and environmentally friendly conditions. The catalyst can be recovered by simple filtration and is reusable.     

Poly(vinyl chloride) stabilisation with organo-tin compounds—Part II: Catalysis of the dehydrochlorination by butyl-tin chlorides

The catalytic effect of the various butyl-tin chlorides on the dehydrochlorination reaction of chlorohexene, used as a model compound for allylic chlorides in poly(vinyl chloride), has been studied in tetrahydrofuran and dichloroethane solutions. The reaction follows an E2 mechanism, the rate determining step being the formation of a delocalised allylic carbocation. The catalytic power is directly related to the Lewis acidity of the tin chlorides and, further, RSnCl₃ is comparable with ZnCl₂, although it is more sensitive to complexing with weak Lewis bases. In the presence of poly(vinyl chloride) at 180°C, these butyl-tin chlorides show a retardation effect on dehydrochlorination, superimposed on a catalytic effect which increases with the Lewis acidity; however, in these conditions, RSnCl₃ is much less efficient than ZnCl₂ in catalysing the dehydrochlorination reaction.     

Tetrazole-containing paired polymers

Paired polymers are obtained by the reaction between linear poly(5-vinyltetrazole) and poly(vinyl chloride) in the presence of triethylamine. Poly(vinyl chloride) plays the role of a macromolecular alkylating agent with respect to the tetrazole-containing polymer. The combination of two types of covalently linked macromolecules promotes in the paired polymers the manifestation of some properties typical for both homopolymers.     

Copolymers of vinyl chloride with the vinyl esters and acrylates of low molecular weight polyesters of hydroxyacids

Vinyl esters and acrylates of polyesters derived from C₁₀?C₁₈ hydroxyacids have been synthesized and copolymerized with vinyl chloride with the hope of achieving an internally plasticized poly(vinyl chloride). Copolymers containing 10–30% polyester are film-forming materials, and the films cast from THF solutions are generally flexible. A number of these vinyl chloride copolymers with polyesters at approximately 15 and 25% level have been tested for various properties. The internal plasticization is not extensive.     

Vinylation of silanes and disiloxanes. Preparation of hexavinyldisiloxane

Vinylation of silanes and disiloxanes has been studied. It has been shown that in the reactions of silanes with vinyl chloride and magnesium or sodium the sole product formed is tetravinylsilane. In the reactions of hexaethoxydisiloxane with vinyl chloride and magnesium, tetravinylsilane is the sole product formed. Hexavinyldisiloxane with yield up to 85% is formed in the reaction of hexaethoxydisiloxane with vinyl chloride and magnesium in the presence of copper(II) salts as alkylation catalyst.     

Thermal and radiation-induced dehydrochlorination of poly(vinyl chloride). II. Head-to-head structures

The mechanism of dehydrochlorination of 2,3-dichlorobutane and chlorinated polybutadiene which are model compounds of head-to-head poly(vinyl chloride) has been investigated by pyrolysis, thermal, and ultraviolet-induced decomposition. The activation energy of dehydrochlorination for head-to-head poly(vinyl chloride) in nitrogen was 23 kcal/mole at temperatures of 150–190°C, which is slightly smaller than that (29 kcal/mole) for head-to-tail poly(vinyl chloride). The conjugated double bonds were formed by thermal and radiation decomposition of head-to-head poly(vinyl chloride), similar to head-to-tail poly(vinyl chloride). The probability of polyene formation by radiation-induced dehydrochlorination is larger than that by thermal decomposition and is affected by the conformation and the molecular motion of the main chain. This may be due to the alternative mechanism of dehydrochlorination in the thermal and radiation decomposition. The amount of head-to-head linkage of poly(vinyl chloride) samples prepared with various catalysts is dependent on polymerization temperature rather than the kinds of catalyst. Commercial poly(vinyl chloride) has 6–7 head-to-head linkages per 1000 monomeric units.     

乙烷氧氯化制氯乙烯的研究

氯乙烯单体 ( VCM)是重要的基本化工原料 ,是生产聚氯乙烯的单体 ,其应用十分广泛 .生产VCM的传统方法是以乙烯为原料 ,分步生成目的产物 ,首先通过氧氯化反应生成 1 ,2 -二氯乙烷 ,然后脱氯化氢得到 VCM.由于乙烯法生产氯乙烯工艺复杂、成本较高 ,因此 B.F.Goodrich公司、孟山都公司及比利时的 EVC公司等世界各大化学公司都一直在研究开发乙烷一步法制氯乙烯的技术 ,以此来降低生产成本 .欧洲乙烯公司以乙烷为原料 ,采用直接氧氯化法 ,经过 9年多的开发研究 ,成功地半工业化生产出氯乙烯单体 ,使 VCM生产成本大大降低[1] .原料气乙…     

Photosensitized dehydrochlorination of poly(vinyl chloride). III. Reaction of thermally degraded poly(vinyl chloride) with hydrogen chloride

Films prepared from thermally degraded poly(vinyl chloride) were photolyzed in the presence of hydrogen chloride. When the light was filtered through a Pyrex disk, the absorbance in the region between 270 nm and about 415 nm decreased and reached a minimum value but the absorbance increased at wavelengths shorter than 270 nm and longer than 415 nm. Maximum bleaching occurred at a wavelength which depended on that of the irradiating light. When the Pyrex filter was omitted, an additional slower photodehydrochlorination reaction was superimposed on the photobleaching reaction. Photolysis of hexane or ethanol solutions of 1,8-diphenyloctatetra-1,3,5,7-ene and hydrogen chloride showed a similar reaction involving bleaching of the absorption of the polyene structure. The problems of using absorbance as an indication of the extent of the photodegradation of poly(vinyl chloride) are discussed.     

Friedel–crafts reactions of pendant vinyl groups in macroporous monosized poly(meta‐divinylbenzene) and poly(para‐divinylbenzene) particles

Residual vinyl groups in macroporous monosized polymer particles of poly(meta‐DVB) and poly(para‐DVB) prepared with toluene and 2‐EHA as porogens have been reacted with aluminum chloride as Friedel–Crafts catalyst with and without the presence of lauroyl chloride. In the reaction between aluminum chloride and pendant vinyl groups a post‐crosslinking by cationic polymerization takes place. A reaction occurring simultaneously is the addition of HCl to the double bonds. The progress of these reactions was studied by characterization of vinyl group conversion, pore size distribution, specific surface area, morphology, and swelling behavior. In the reaction with aluminum chloride the poly(para‐DVB) particles showed a substantially higher conversion of pendant vinyl groups than the particles made of poly(meta‐DVB) independent of porogen type. The reaction with aluminum chloride led to a reduced swelling in organic solvents and an increased rigidity of the particles prepared with toluene as porogen. This is confirmed by an increase in the total pore volume in the dry state and a change in the pore size distribution of these particles. Also in the reaction with lauroyl chloride poly(para‐DVB) particles have shown a higher conversion of pendant vinyl groups than poly(meta‐DVB) particles and the acylation was almost complete at the early stage of the reaction. The swelling in organic solvents is reduced as a result of the incorporation of acyl groups into the particles prepared with toluene as porogen. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1366–1378, 2000     

Suspension polymerization of vinyl chloride initiated by in situ generated diisobutyryl peroxide

It was found that diacyl peroxides can be formed in situ in a polymerization medium by the reaction of an acid anhydride with hydrogen peroxide. For the specific application to aqueous vinyl chloride polymerization, an initiator system based on the base-catalyzed reaction of isobutyric anhydride with hydrogen peroxide to produce diisobutyryl peroxide gave very good results. In contrast, the acid chloride was completely ineffective as a peroxide precursor in this reaction. Studies pointing to diisobutyryl peroxide as the initiating species; investigations of reactant stoichiometry; and comparison of the in situ system with preformed diisobutyryl peroxide were conducted. It was shown that this system makes possible the polymerization of vinyl chloride at 30°C at rates comparable to those obtained with dialkyl peroxydicarbonates at 50°C, thus demonstrating the ability of this system to initiate vinyl chloride polymerization at low temperature. The rates of vinyl chloride polymerization with the use of different concentrations of in situ diisobutyryl peroxide at 30, 40, and 50°C were determined. Similarly, polymerization rates with the use of combinations of in situ diisobutyryl peroxide and n-propyl peroxydicarbonate were determined. The data obtained demonstrate rapid initiation of the polymerization reaction and a reduction in polymerization time made possible by this dual initiator system. These results were verified in pilot-plant and commercial-scale PVC polymerizations.     

Production of semicokes with increased content of nitrogen by cocarbonization of various cakes with polyacrilonitrile

Pyrolysis of polyacrylonitrile mixtures with coal-tar pitch, pitch from heavy tar in ethylene production, and poly(vinyl chloride), a precursor of poly(vinyl chloride) pitch, was subjected to a comparative analysis. The content of various forms of nitrogen in the carbon materials obtained was determined.     

Titanium(IV) chloride and the amine-promoted baylis-hillman reaction

In the Baylis-Hillman reaction, we found that, when the reactions of arylaldehydes with methyl vinyl ketone were carried out at <-20 degrees C using a catalytic amount of amine as a Lewis base in the presence of titanium(IV) chloride, the chlorinated compounds 1 could be obtained as the major product in very high yields for various arylaldehydes. In addition, acrylonitrile could undergo the same reaction to give the corresponding chlorinated product in moderate yield.     

The Diels-Alder Reaction of Dienes Derived from Substituted 3-(Phenyl-Thio)-3-Sulfolenes

Substituted 3-(phenylthio)-3-sulfolenes (3) and (4) are good precursors for 2-(phenylthio)-1,3-butadienes (5) and (6). The Diels-Alder reaction of the dienes derived from (3) and (4) with various dienophiles was studied. It was found that heating of sulfolenes (3) with methyl propiolate and N-phenylmaleimide afforded the Diels-Alder adducts of (5) directly and with complete regio- and stereospecificity. The same reaction with methyl vinyl ketone gave a mixture of endo and exo addition products. If sulfolenes (3) were first converted to the dienes (5) using lithium aluminum hydride and then reacted with methyl vinyl ketone in the presence of anhydrous zinc chloride, the stereoselectivity could be improved. Sulfolenes (4) also underwent cycloreversion/cycloaddition with methyl acrylate, methyl vinyl ketone, and N-phenylmaleimide, but gave mostly the double bond-isomerized cycloaddition products. The regiochemistry of cycloaddition was delicately dependent on the dienophiles used.