Polyisobutylene-containing block polymers by sequential monomer addition. IV. New triblock thermoplastic elastomers comprising high Tg styrenic glassy segments: Synthesis,characterization and physical properties

New linear triblock thermoplastic elastomers (TPEs) comprising a rubbery polyisobutylene (PIB) midblock flanked by two glassy endblocks of various styrenic polymers have been synthesized by living carbocationic polymerization by sequential monomer addition. First isobutylene (IB) was polymerized by a bifunctional tert-ether (dicumyl methyl ether) initiator in conjunction with TiCl₄ coinitiator in CH₃Cl/methylcyclohexane (MeCHx) (40/60 v/v) solvent mixtures at ?80°C. After the living narrow molecular weight distribution PIB midblock ( = 1.1–1.2) has reached the desired molecular weight, the styrenic monomers together with an electron pair donor (ED) and a proton trap (di-tert-butylpyridine, DtBP) were added to start the blocking of the glassy segments from the living ⊕PIB⊕ chain ends. While p-methylstyrene (pMeSt), p-t-butylstyrene (ptBuSt) and indene (In) gave essentially 100% blocking to the corresponding glassy endblocks, the blocking of 2,4,6-trimethylstyrene (TMeSt) and α-methylstyrene (αMeSt) were ineffective. Uncontrolled initiation by protic impurities was prevented by the use of DtBP. In the simultaneous presence of DtBP and the strong ED N,N-dimethylacetamide (DMA), TPEs with good mechanical properties (10–20 MPa tensile strength, 300–600% elongation) were prepared. The products exhibit a low and a high temperature T_g characteristic of phase separated rubbery and glassy domains. The service temperature of these new TPEs exceeds that of PSt–PIB–PSt triblock copolymers due to the higher T_gs (PpMeSt = 108, PptBuSt = 142 and PIn = 220–240°C) of the outer blocks. The T_g of the glassy blocks can be regulated by copolymerizing two styrene derivatives; a triblock copolymer with outer blocks of poly(pt-butylstyrene-co-indene) showed a single glassy transition T_g = +165°C, i.e., in between that of PptBuSt and PIn. Virgin TPEs have been repeatedly compression molded without deterioration of physical properties. The high melt flow index obtained with a TPE containing PptBuSt endblocks suggests superior processability relative to those with PSt end-blocks. The tensile strength retention at 60°C of the former TPE is far superior to that of a PSt–PIB–PSt triblock of similar composition.     

Thermoplastic elastomers based on poly(l‐Lysine)‐Poly(ε‐Caprolactone) multi‐block copolymers

Novel thermoplastic elastomers based on multi‐block copolymers of poly(l ‐lysine) (PLL), poly(N‐ε‐carbobenzyloxyl‐l ‐lysine) (PZLL), poly(ε‐caprolactone) (PCL), and poly(ethylene glycol) (PEG) were synthesized by combination of ring‐opening polymerization (ROP) and chain extension via l ‐lysine diisocyanate (LDI). SEC and ¹H NMR were used to characterize the multi‐block copolymers, with number‐average molecular weights between 38,900 and 73,400 g/mol. Multi‐block copolymers were proved to be good thermoplastic elastomers with Young's modulus between 5 and 60 MPa and tensile strain up to 1300%. The PLL‐containing multi‐block copolymers were electrospun into non‐woven mats that exhibited high surface hydrophilicity and wettability. The polypeptide–polyester materials were biocompatible, bio‐based and environment‐friendly for promising wide applications. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3012–3018     

Synthesis of poly(vinyl ether)‐based,ABA triblock‐type thermoplastic elastomers with functionalized soft segments and their gas permeability

The ABA‐type triblock copolymers consisting of poly(2‐adamantyl vinyl ether) [poly(2‐AdVE)] as outer hard segments and poly(6‐acetoxyhexyl vinyl ether) [poly(AcHVE)], poly(6‐hydroxyhexyl vinyl ether) [poly(HHVE)], or poly(2‐(2‐methoxyethoxy)ethyl vinyl ether) [poly(MOEOVE)] as inner soft segments were synthesized by sequential living cationic polymerization. Despite the presence of polar functional groups such as ester, hydroxyl, and oxyethylene units in their soft segments, the block copolymers formed elastomeric films. The thermal and mechanical properties and morphology of the block copolymers showed that the two polymer segments of these triblock copolymers were segregated into microphase‐separated structure. Effect of the functional groups in the soft segments on gas permeability was investigated as one of the characteristics of the new functional thermoplastic elastomers composed solely of poly(vinyl ether) backbones. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1114–1124     

Novel star‐block polymers: Three polyisobutylene‐b‐poly(methyl methacrylate) arms radiating from an aromatic core

A series of novel three‐arm star blocks consisting of three polyisobutylene‐b‐poly(methyl methacrylate) (PIB‐b‐PMMA) diblocks radiating from a tricumyl core were synthesized, characterized, and tested. The synthetic strategy involved three steps: the synthesis of Cl^t ‐tritelechelic PIB by living cationic isobutylene (IB) polymerization, the conversion of the Cl^t termini to isobutyryl bromide groups, and the initiation of living radical methyl methacrylate (MMA) polymerization by the latter groups. The PIB and PMMA segment lengths (M_n 's) could be controlled by controlling the conditions of the living cationic and radical polymerizations of IB and MMA, respectively. Core destruction analysis directly proved the postulated three‐arm microarchitecture. The structures of the products were analyzed by ¹H NMR and Fourier transform infrared spectroscopies, and their thermal properties were analyzed by differential scanning calorimetry and thermogravimetric analysis. The presence of a low‐ and a high‐temperature glass transition (T_g,PIB ∼ −63°C, T_g,PMMA ∼ 120°C) indicated a phase‐separated micromorphology. Stress/strain analysis showed a tensile strength of up to ∼ 22.9 MPa and an elongation of ∼ 200%. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 706–714, 2000     

New telechelic polymers and sequential copolymers by polyfunctional initiator-transfer agents (inifers). III. Synthesis and characterization of poly(α-methylstyrene-b-isobutylene-b-α-methylstyrene)

The synthesis of a new glassy-rubbery-glassy triblock copolymer poly(α-methylstyrene-b-isobutylene-b-α-methylstyrene) has been demonstrated. The key to the synthesis was the preparation by inifer method of a perfectly bifunctional polyisobutylene which carries tert-chlorine end groups Cl-PIB-Cl. In conjunction with Et₂AlCl coinitiator, the telechelic Cl-PIB-Cl molecule initiates the polymerization of α-methylstyrene at both ends of the prepolymer. Triblock composition can be controlled by the judicious selection of synthesis conditions; that is, Cl-PIB-Cl molecular weight, α-methylstyrene concentration, and solvent polarity. Theoretical triblock M _n calculated from M _n of Cl-PIB-Cl and triblock overall composition is in excellent agreement with experimental M _n which indicates negligible homopolymer contamination. Extraction with a series of hydrocarbon solvents reveals broad composition distribution. The stress-strain profile of a triblock is similar to that of a poly(styrene-b-butadiene-b-styrene) thermoplastic elastomer of similar composition.     

Hydrocarbon polymers containing six-membered rings in the main chain. Microstructure and properties of poly(1,3-cyclohexadiene)

The relationship between the microstructure and the properties of poly(1,3-cyclohexadiene)s, obtained by living anionic polymerization with an alkyllithium/amine system, and their hydrogenated derivatives are reported. The 1,2-bond/1,4-bond molar ratio of poly(1,3-cyclohexadiene) was determined by measuring 2D-NMR with the H H COSY method. The glass transition temperature of poly(1,3-cyclohexadiene) was found to rise with an increase in the ratio of 1,2-bonds to 1,4-bonds or with an increase of the number average molecular weight. The 1,2-bond of the polymer chain gives a high flexural strength and heat distortion temperature. Hydrogenated poly(1,3-cyclohexadiene) has the highest T_g (231°C) among all hydrocarbon polymers ever reported. 1,3-Cyclohexadiene–butadiene–1,3-cyclohexadiene triblock copolymer and 1,3-cyclohexadiene–styrene–1,3-cyclohexadiene triblock copolymer have high heat resistance and high mechanical strength. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1657–1668, 1998     

Synthesis of polymers by template polymerization. I. Template polymerization of poly(methacrylic acid) with β‐cyclodextrin

A novel template monomer with multiple methacryloyl groups was synthesized with β‐cyclodextrin by the acetylation of primary hydroxyl groups and the esterification of secondary hydroxyl groups with methacrylic acid anhydride. The average number of methacryloyl groups in the monomer was 11. The radical polymerization of the monomer was carried out with the following initiators: α,α′‐azobisisobutylonitrile, H₂O₂? Fe²⁺ redox initiator, p‐xylyl‐N,N‐dimethyldithiocarbamate (XDC), and α‐bromo‐p‐xylyl‐N,N‐dimethyldithiocarbamate (BXDC). When the concentration of the monomer was less than 4.12 × 10^?3 M, polymerization was limited inside the molecule, and gelation of the system was hindered. For controlled radical photopolymerization with XDC and BXDC, the methacryloyl groups of the monomer were homogeneously polymerized, and poly(methacrylic acid) with a narrow molecular weight distribution was obtained by the hydrolysis of the polymerized products. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3539–3546, 2001     

Synthesis and characterization of thermoplastic elastomers with polyisobutylene and polyalloocimene blocks

This article presents the synthesis and characterization of diblock, triblock, and tetrablock copolymers of alloocimene (Allo), a terpene from renewable resources, and isobutylene (IB) using the recently reported two‐phase living carbocationic system. The addition of a second Allo increment to diblocks of Allo and IB yielded triblock and tetrablock structures. The block copolymers showed thermoplastic elastomeric (TPE) properties. It is demonstrated that the unusual behavior of diblocks exhibiting TPE properties is due to the strain‐induced crystallization of the polyisobutylene block. The polyalloocimene blocks can be cured, making this material a potential replacement of halobutyl rubber without halogen content. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1567–1574     

Synthesis and characterization of poly(ϵ-caprolactone)-poly(ethylene glycol) block copolymer

Poly(ϵ-caprolactone)–poly(ethylene glycol)–poly(ϵ-caprolactone) triblock copolymers (PECL) covering a wide range of poly(ethylene glycol) (PEG) lengths were synthesized with alkali metal alkoxide derivatives of poly(ethylene glycol). The effects of various factors, such as amount of the initiator, reaction time and temperature, polarity of solvent, length of PEG segment, and counterion on the polymerization were investigated. The copolymers were characterized by ¹H-NMR, IR, GPC, and DSC. It was found that THF system is superior to toluene system. The conversion of the monomer increased with increase of the initiator concentration. High molecular weight of the copolymer and high conversion of the monomer was obtained at below 30°C within 5 min. The polymerization process was studied by GPC and the coexistence of propagation and transesterification reaction was found, which leaded to relatively broad molecular weight distribution of the copolymers. © 1997 John Wiley & Sons, Inc.     

Novel thermoplastic elastomers. III. Synthesis,characterization, and properties of star‐block copolymers of poly(indene‐b‐isobutylene) arms emanating from cyclosiloxane cores

Novel thermoplastic elastomers (TPEs) consisting of poly(isobutylene‐b‐indene) (PIB‐b‐PInd) arms radiating from hexamethylcyclohexasiloxane (D) cores were prepared, characterized, and their properties investigated. The syntheses of these star‐blocks involved the linking by hydrosilation of PInd‐b‐PIB CH₂ CHCH₂ prearms to D. The prearms were obtained by initiating the living polymerization of Ind by the cumyl chloride (CumCl)/TiCl₄ or cumyl methoxide (CumOMe)/TiCl₄ systems, continuing by the sequential block copolymerization of IB, and concluding the synthesis by end quenching with allyltrimethylsilane (ATMS). Dedicated experiments were carried out to develop conditions for the various synthesis steps. Select mechanical, thermal, and rheological properties of TPE star‐blocks having 5–18 PInd‐b‐PIB arms have been investigated. Because of the high T_g of the glassy PInd segment (T_g,PInd = 170–220°C), these TPEs maintained their strength at higher temperatures than those of similar polystyrene‐based star blocks. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 279–290, 2000     

Difunctional initiator based on 1,3-diisopropenylbenzene. IV. Synthesis and modification of poly(alkyl methacrylate- b-styrene-b-butadiene- b-styrene-b-alkyl methacrylate (MSBSM)) thermoplastic elastomers

MSBSM five-block copolymers where B stands for butadiene, S for styrene, and M for either methyl methacrylate (MMA) or tert-butyl methacrylate (tBMA) have been synthesized by sequential anionic polymerization in an apolar solvent by using a difunctional anionic initiator derived from 1,3-diisopropenylbenzene. These block copolymers show improved mechanical properties and an extended service temperature compared to traditional SBS thermoplastic elastomers. Upon hydrolysis and further neutralization of the PolytBMA end-blocks, the upper glass transition temperature (T_g) of the five-block copolymers has been raised up to about 150°C. A further increase in this service temperature (up to ca. 160°C) has resulted from the blending of sPMMA-SBS-sPMMA five-block copolymers with isotactic poly(methacrylate) (iPMMA), due to the formation of a stereocomplex. The tensile properties of these modified five-block copolymers have remained essentially unchanged. © 1996 John Wiley & Sons, Inc.     

Preparation of poly(ethylene oxide) star polymers and poly(ethylene oxide)–polystyrene heteroarm star polymers by atom transfer radical polymerization

Poly(ethylene oxide) (PEO) star polymer with a microgel core was prepared by atom transfer radical poylmerization (ATRP) of divinyl benzene (DVB) with mono‐2‐bromoisobutyryl PEO ester as a macroinitiator. Several factors, such as the feed ratio of DVB to the initiator, type of catalysts, and purity of DVB, play important roles during star formation. The crosslinked poly(divinyl benzene) (PDVB) core was further obtained by the hydrolysis of PEO star to remove PEO arms. Size exclusion chromatography (SEC) traces revealed the bare core has a broad molecular weight distribution. PEO–polystyrene (PS) heteroarm star polymer was synthesized through grafting PS from the core of PEO star by another ATRP of styrene (St) because of the presence of initiating groups in the core inherited from PEO star. Characterizations by SEC, ¹H NMR, and DSC revealed the successful preparation of the target star copolymers. Scanning electron microscopy images suggested that PEO–PS heteroarm star can form spherical micelles in water/tetrahydrofuran mixture solvents, which further demonstrated the amphiphilic nature of the star polymer. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2263–2271, 2004     

Synthesis of poly(vinylidene fluoride)‐b‐poly(styrene sulfonate) block copolymers by controlled radical polymerizations

Block copolymers based on poly(vinylidene fluoride), PVDF, and a series of poly(aromatic sulfonate) sequences were synthesized from controlled radical polymerizations (CRPs). According to the aromatic monomers, appropriate techniques of CRP were chosen: either iodine transfer polymerization (ITP) or atom transfer radical polymerization (ATRP) from PVDF‐I macromolecular chain transfer agents (CTAs) or PVDF‐CCl₃ macroinitiator, respectively. These precursors were produced either by ITP of VDF with C₆F₁₃I or by radical telomerization of VDF with chloroform, respectively. Poly(vinylidene fluoride)‐b‐poly(sodium styrene sulfonate), PVDF‐b‐PSSS, block copolymers were produced from both techniques via a direct polymerization of sodium styrene sulfonate (SSS) monomer or an indirect way with the use of styrene sulfonate ethyl ester (SSE) as a protected monomer. Although the reaction led to block copolymers, the kinetics of ITP of SSS showed that PVDF‐I macromolecular CTAs were not totally efficient because a limitation of the CTA consumption (56%) was observed. This was probably explained by both the low activity of the CTA (that contained inefficient PVDF‐CF₂CH₂? I) and a fast propagation rate of the monomer. That behavior was also noted in the ITP of SSE. On the other hand, ATRP of SSS initiated by PVDF‐CCl₃ was more controlled up to 50% of conversion leading to PVDF‐b‐PSSS block copolymer with an average number molar mass of 6000 g·mol^?1. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and characterization of biodegradable block copolymers of ϵ-caprolactone and D,L-lactide initiated by potassium poly(ethylene glycol)ate

Poly(D ,L -lactide)–poly(ϵ-caprolactone)–poly(ethylene glycol)–poly(ϵ-caprolactone)–poly(D ,L -lactide) block copolymer (PLA–PCL–PEG–PCL–PLA) was prepared by copolymerization of ϵ-caprolactone (ϵ-CL) and D ,L -lactide (D ,L -LA) initiated by potassium poly(ethylene glycol)ate in THF at 25°C. The copolymers with different composition were synthesized by adjusting the mole ratio of reaction mixture. The resulted copolymers were characterized by ¹H-NMR, ¹³C-NMR, IR, DSC, and GPC. Efforts to prepare copolymers with the corresponding structure of PCL–PLA–PEG–PLA–PCL and D ,L -lactide/ϵ-caprolactone random copolymers were not successful. © 1997 John Wiley & Sons, Inc.     

Synthesis of ABA‐triblock and star‐diblock copolymers with poly(2‐adamantyl vinyl ether) and poly(n‐butyl vinyl ether) segments: New thermoplastic elastomers composed solely of poly(vinyl ether) backbones

ABA‐type triblock copolymers and AB‐type star diblock copolymers with poly(2‐adamantyl vinyl ether) [poly(2‐AdVE)] hard outer segments and poly(n‐butyl vinyl ether) [poly(NBVE)] soft inner segments were synthesized by sequential living cationic copolymerization. Although both the two polymer segments were composed solely of poly(vinyl ether) backbones and hydrocarbon side chains, they were segregated into microphase‐separated structure, so that the block copolymers formed thermoplastic elastomers. Both the ABA‐type triblock copolymers and the AB‐type star diblock copolymers exhibited rubber elasticity over wide temperature range. For example, the ABA‐type triblock copolymers showed rubber elasticity from about ?53 °C to about 165 °C and the AB‐type star diblock copolymer did from about ?47 °C to 183 °C with a similar composition of poly(2‐AdVE) and poly(NBVE) segments in the dynamic mechanical analysis. The AB‐type star diblock copolymers exhibited higher tensile strength and elongation at break than the ABA‐type triblock copolymers. The thermal decomposition temperatures of both the block copolymers were as high as 321–331 °C, indicating their high thermal stability. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis and self‐association behavior of poly[bis(2‐(2‐methoxyethoxy)ethoxy)phosphazene]‐b‐poly(propyleneglycol) triblock copolymers

Amphilic triblock copolymers with varying ratios of hydrophilic poly[bis (methoxyethoxyethoxy)phosphazene] (MEEP) and relatively hydrophobic poly(propylene glycol) (PPG) blocks were synthesized via the controlled cationic‐induced living polymerization of a phosphoranimine (Cl₃P?NSiMe₃) at ambient temperature. A PPG block can function as either a classical hydrophobic block or a less hydrophobic component by varying the nature of a phosphazene block. The aqueous phase behavior of MEEP‐PPG‐MEEP block copolymers was investigated using fluorescence techniques, TEM, and dynamic light scattering (DLS). The critical micelle concentrations (cmcs) of MEEP‐PPG‐MEEP block copolymers were determined to be in the range of 3.7–16.8 mg/L. The mean diameters of MEEP‐PPG‐MEEP polymeric micelles, measured by DLS, were between 31 and 44 nm. The equilibrium constants of pyrene in these micelles ranged from 4.7 × 10⁴ to 9.6 × 10⁴. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 692–699, 2009     

Synthesis of poly(styrene-b-tetrahydrofuran-b-styrene) triblock copolymers by transformation from living cationic into living radical polymerization using 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl as a transforming agent

Synthesis of poly(styrene-b-tetrahydrofuran (THF)-b-styrene) triblock copolymers was performed by transformation from living cationic into living radical polymerization, using 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl (4-hydroxy-TEMPO) as a transforming agent. Sodium 4-oxy-TEMPO, derived from 4-hydroxy-TEMPO, reacted with the living poly(THF), which was prepared by cationic polymerization of THF using trifluoromethanesulfonic acid anhydride as an initiator, resulting in quantitative formation of the poly(THF) with TEMPO at both the chain ends. The resulting polymers were able to serve as a polymeric counter radical for the radical polymerization of styrene by benzoyl peroxide, to give the corresponding triblock copolymer in quantitative efficiency. The polymerization was found to proceed in accordance with a living mechanism, because the conversion of styrene linearly increased over time, and the molar ratio of styrene to THF units in the copolymer also increased as a result of increasing the conversion. The TEM pictures demonstrated that the resulting copolymers promoted microphase segregation. It was found that the films of these copolymers showed contact angles intermediate between those of poly(THF) and of polystyrene. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 2059–2068, 1998     

Synthesis of four‐armed poly(ε‐caprolactone)‐block‐poly(ethylene oxide) by diethylzinc catalyst

Biodegradable, amphiphilic, four‐armed poly(?‐caprolactone)‐block‐poly(ethylene oxide) (PCL‐b‐PEO) copolymers were synthesized by ring‐opening polymerization of ethylene oxide in the presence of four‐armed poly(?‐caprolactone) (PCL) with terminal OH groups with diethylzinc (ZnEt₂) as a catalyst. The chemical structure of PCL‐b‐PEO copolymer was confirmed by ¹H NMR and ¹³C NMR. The hydroxyl end groups of the four‐armed PCL were successfully substituted by PEO blocks in the copolymer. The monomodal profile of molecular weight distribution by gel permeation chromatography provided further evidence for the four‐armed architecture of the copolymer. Physicochemical properties of the four‐armed block copolymers differed from their starting four‐armed PCL precursor. The melting points were between those of PCL precursor and linear poly(ethylene glycol). The length of the outer PEO blocks exhibited an obvious effect on the crystallizability of the block copolymer. The degree of swelling of the four‐armed block copolymer increased with PEO length and PEO content. The micelle formation of the four‐armed block copolymer was examined by a fluorescent probe technique, and the existence of the critical micelle concentration (cmc) confirmed the amphiphilic nature of the resulting copolymer. The cmc value increased with increasing PEO length. The absolute cmc values were higher than those for linear amphiphilic block copolymers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 950–959, 2004     

Synthesis of new amphiphilic diblock copolymers containing poly(ethylene oxide) and poly(α‐olefin)

This article discusses an effective route to prepare amphiphilic diblock copolymers containing a poly(ethylene oxide) block and a polyolefin block that includes semicrystalline thermoplastics, such as polyethylene and syndiotactic polystyrene (s‐PS), and elastomers, such as poly(ethylene‐co‐1‐octene) and poly(ethylene‐co‐styrene) random copolymers. The broad choice of polyolefin blocks provides the amphiphilic copolymers with a wide range of thermal properties from high melting temperature ～270 °C to low glass‐transition temperature ～?60 °C. The chemistry involves two reaction steps, including the preparation of a borane group‐terminated polyolefin by the combination of a metallocene catalyst and a borane chain‐transfer agent as well as the interconversion of a borane terminal group to an anionic (? O^?K⁺) terminal group for the subsequent ring‐opening polymerization of ethylene oxide. The overall reaction process resembles a transformation from the metallocene polymerization of α‐olefins to the ring‐opening polymerization of ethylene oxide. The well‐defined reaction mechanisms in both steps provide the diblock copolymer with controlled molecular structure in terms of composition, molecular weight, moderate molecular weight distribution (M_w/M_n < 2.5), and absence of homopolymer. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3416–3425, 2002     

Polyisobutylene-containing block polymers by sequential monomer addition. II. Polystyrene–polyisobutylene–polystyrene triblock polymers: Synthesis,characterization, and physical properties

New linear and three-arm star thermoplastic elastomers (TPEs) comprising a rubbery polysobutylene (PIB) midblock flanked by glass polystyrene (PSt) blocks have been synthesized by living carbocationic polymerization in the presence of select additives by sequential monomer addition. First, isobutylene (IB) was polymerized by bi- and trifunctional tert-ether (dicumyl- and tricumyl methoxy) initiators in conjunction with TiCl₄ conintiator in CH₃Cl/methylcyclohexane (MeCHx) (40/60 v/v) solvent mixtures at ?80°C. After the living, narrow molecular weight, distribution PIB (M?_w/M?_n = 1.1-1.2) has reached the desired molecular weight, styrene (St) together with an electron pair donor (ED) and a proton trap (di-tert-butylpyridine, DtBP) were added to block PSt from the living chain ends. Uncontrolled initiation by protic impurities that produces PSt contamination is prevented by the use of DtBP. PSt-PIB-PSt blocks obtained in the absence of additives are contaminated by homopolymer and /or diblocks due to inefficient blocking and initiation by protic impurities, and exhibit poor physical properties. In contrast in the presence of the strong ED N,N-dimethylacetamide (DMA) and DtBP the blocking of St from living PIB chain occurs efficiently and block copolymers exhibiting good mechanical properties can be prepared. Virgin TPEs can be repeatedly compression molded without deterioration of physical properties. The products exhibit a low and a high temperature T_g characteristic of phase separated PIB and PSt domains. Transmission electron microscopy of linear triblocks containing ～ 34 wt % PSt also indicates microphase separation and suggests PSt rods dispersed in a PIB matrix.