Preparation and Optical Characterization of Sol-Gel Deposited Pb(Zr0.45Ti0.55)O3 Films

Homogeneous crack-free lead zirconate titanate (Pb(Zr_0.45Ti_0.55)O₃: PZT 45/55) films were prepared by a chemically modified sol-gel process using lead acetate trihydrate, zirconium n-propoxide, and titanium isopropoxide precursors. The coating solutions were modified by the addition of diethanolamine. Single and multilayer films were deposited with a 2000 rpm spin rate on fused silica and MgO(100) substrates. Multiple spin coating with an intermediate heat treatment in air at 400°C for 3 min between coatings was performed to obtain films up to 2 m in thickness. The formation of the tetragonal perovskite structure was found to depend on the intermediate firing temperature, final annealing temperature, and annealing time. A 650°C rapid thermal annealing treatment in oxygen was required to crystallize the PZT film into the perovskite structure. The films were characterized using optical spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and thermo-gravimetry and differential scanning calorimetry (TG-DSC). The optical constants of the PZT films were evaluated from spectral transmittance and reflectance measurements. Optical constants are presented over the visible and near infrared region.     

Sol-gel synthesis of mesoporous CaCu3Ti4O12 thin films and their gas sensing response

A new sol-gel synthesis procedure of stable calcium copper titanate (CaCu₃Ti₄O₁₂—CCTO) precursor sols for the fabrication of porous films was developed. The composition of the sol was selected in order to avoid the precipitation of undesired phases; ethanol was used as solvent, acetic acid as modifier and poly(ethyleneglycol) as a linker agent. Films deposited by spin-coating onto oxidized silicon substrates were annealed at 700 °C. The main phase present in the samples, as detected by X-ray diffraction and Raman spectroscopy, was CaCu₃Ti₄O₁₂. Scanning electron microscopy analysis showed that mesoporous structures, with thicknesses between 200 and 400 nm, were developed as a result of the processing conditions. The films were tested regarding their sensibility towards oxygen and nitrogen at atmospheric pressure using working temperatures from 200 to 290 °C. The samples exhibited n-type conductivity, high sensitivity and short response times. These characteristics indicate that CCTO mesoporous structures obtained by sol-gel are suitable for application in gas sensing.     

Phase stability and ionic conductivity in substituted La2W2O9

Different substitutions, i.e. Sr²⁺, Ba²⁺, K⁺, Nb⁵⁺ and V⁵⁺, have been performed in the triclinic α-La₂W₂O₉ structure in order to stabilise the high temperature and better ionic conductor cubic β-phase. This approach has been used to try to obtain a new series of ionic conductors with LAMOX-type structure without molybdenum and presumably better redox stability compared to β-La₂Mo₂O₉. Nanocrystalline materials obtained by a freeze-drying precursor method at 600 °C exhibit mainly the β-La₂W₂O₉ structure, however, the triclinic α-form is stabilised as the firing temperature increases and the crystallite size grows. Only high levels of Ba²⁺ and V⁵⁺ substitutions retained the cubic form at room temperature after firing above 1100 °C. However, these phases are metastable above 700 °C, exhibiting an irreversible transformation to the low temperature triclinic α-phase. The synthesis, structure, phase stability, kinetic of phase transformation and electrical conductivity of these materials have been studied in the present report.     

Spectroellipsometric Characterization of Multilayer Sol-Gel Fe2O3 Films

Multilayer Fe₂O₃ films were deposited by the sol-gel method on glass substrates using three successive deposition procedures. The films were thermally treated for 1 h at 300°C.The optical and microstructural properties of these films were investigated by spectroscopic ellipsometry (SE) in the 500–1000 nm range. The optical gap was found by fitting the dispersion of the film refractive index (n) with the Wemple-DiDomenico (WDD) formula.The ellipsometric measurements showed also that the Fe₂O₃ films are anisotropic. The birefringence values (n) of the sol-gel films (0.05–0.08) are smaller than the large values of the Fe₂O₃ (which are around 0.28) but increase with the crystalization of the films. AFM mesurements showed that the films treated at 300°C start to crystallize.     

Photoelectrochemical Properties of Sol-Gel Processed Ag-TiO2 Nanocomposite Thin Films

Ag-TiO₂ thin films were prepared with a sol-gel route, using titanium isopropoxide and silver nitrate as precursors, at 0, 0.03 and 0.06 Ag/Ti nominal atomic ratios. After drying at 80°C, the films were fired at 300°C, 500°C, and 600°C for 30 min and 5 h. Glancing angle X-ray diffraction (XRD) analysis and X-ray photoelectron spectroscopy (XPS), with depth profiling of the concentration, were used to study the films. XPS analysis showed the presence of C and N as impurities in the nanocomposite films. Their concentration decreased with increasing the firing temperature. Chemical state analysis showed that Ag was present in metallic state, except for the outer layer where it was present as Ag⁺. For the films prepared with a Agt/Ti concentration of 0.06, depth profiling measurements of the film fired at 300°C showed a strong Ag enrichment at the outer surface, while composition remained almost constant within the rest of the film, at Ag/Ti atomic ratio of 0.02. Two layers were found for the films heated to 500°C, where the Ag/Ti ratios were 0.015 near the surface and 0.03 near the substrate. The photoelectrochemical properties of Ag-TiO₂ were studied for thin films deposited on ITO substrates. Photocurrents of Ag-TiO₂ nanocomposite electrodes fired at 300°C were observed even at visible light, for wavelengths longer than 400 nm.     

Synthesis of nano-sized crystalline oxide ion conducting fluorite-type Y2O3-doped CeO2 using perovskite-like BaCe0.9Y0.1O2.95 (BCY) and study of CO2 capture properties of BCY

Formation of nano-sized Y₂O₃-doped CeO₂ (YCO) was observed in the chemical reaction between proton conducting Y₂O₃-doped BaCeO₃ (BCY) and CO₂ in the temperature range 700-1000 °C, which is generally prepared by wet-chemical methods that include sol-gel, hydrothermal, polymerization, combustion, and precipitation reactions. BCY can capture CO₂ of 0.13 g per ceramic gram at 700 °C, which is comparable to that of the well-known Li₂ZrO₃ (0.15 g per ceramic gram at 600 °C). Powder X-ray diffraction (PXRD), energy dispersive X-ray analysis (EDX), laser particle size analysis (LPSA), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and ac impedance spectroscopy were employed to characterize the reaction product obtained from reaction between BCY and CO₂ and subsequent acid washing. PXRD study reveals presence of fluorite-like CeO₂ (a=5.410 (1) Å) structure and BaCO₃ in reaction products. TEM investigation of the acid washed product showed the formation of nano-sized material with particle sizes of about 50 nm. The electrical conductivity of acid washed product (YCO) in air was found to be about an order higher than the undoped CeO₂ reported in the literature.     

Preparation and Characterization of SiO2-MxOy(M = V, Sn, Sb) Thin Films from Silicic Acid and Metal Chlorides

The preparation of SiO₂-M _x O _y (M = V, Sn, Sb) binary oxide thin films by sol-gel method was investigated. The reaction of silicic acid with metal chloride (M = Sn and Sb) or oxychloride (M = V) formed homogeneous solutions. The dip-coating of slide glass and silicon wafer followed by heat treatment gave oxide films having Si—O—M bond. The changes of FT-IR spectra as a function of heat treatment temperature and molar composition confirmed the Si—O—M bonds. The sheet resistance of films increased with an increase on heat treatment temperature and decrease in the content of metal oxide M _x O _y . X-ray diffraction peaks were observed for the SiO₂-V₂O₅ films with high V₂O₅ contents and heat-treated above 250°C, while the others were amorphous. Oxide films heat treated at 500°C had a thickness between 340–470 nm.     

Solid-solid interactions in pure and Li2O-doped manganese and magnesium mixed oxides system

The solid-solid interactions between manganese and magnesium oxides in absence and in presence of small amounts of Li₂O have been investigated. The molar ratios between manganese and magnesium oxides in the form of Mn₂O₃ and MgO were varied between 0.05:1 to 0.5:1. The mixed solids were calcined in air at 400-1000°C. The techniques employed were DTA, XRD and H₂O₂ decomposition at 20-40°C.The results obtained revealed that solid-solid interactions took place between the reacting solids at 600-1000°C yielding magnesium manganates (Mg₂MnO₄, Mg₆MnO₈, MgMnO₄ besides unreacted portions of MgO, Mn₂O₃ and Mn₃O₄). Li₂O-doping (0.75-6 mol%) of the investigated system followed by calcination at 600 and 800°C decreased progressively the intensity of the diffraction lines of Mn₂O₃ (Bixbyite) with subsequent increase in the lattice parameter 'a' of MgO to an extent proportional to the amount of Li₂O added. This finding might suggest that the doping process enhanced the dissolution of Mn₂O₃ in MgO forming solid solution. This treatment led also to the formation of Li₂MnO₃. Furthermore, the doping with 3 and 6 mol% Li₂O conducted at 800°C resulted in the conversion of Mn₂O₃ into Mn₃O₄, a process that took place at 1000°C in absence of Li₂O. The produced Li₂MnO₃ phase remained stable by heating at up to 1000°C. Furthermore, Li₂O doping of the investigated system at 400-1000°C resulted in a progressive measurable increase in the particle size of MgO.The catalytic activity measurements showed that the increase in the molar ratio of Mn₂O₃ in the samples precalcined at 400-800°C was accompanied by a significant increase in the catalytic activity of the treated solids. The maximum increase in the catalytic activity expressed as reaction rate constant measured at 20°C (k _20°C) attained 3.14, 2.67 and 3.25-fold for the solids precalcined at 400, 600 and 800°C, respectively. Li₂O-doping of the samples having the formula 0.1 Mn₂O₃/MgO conducted at 400-600°C brought a progressive significant increase in its catalytic activity. The maximum increase in the value of k _20°C due to Li₂O attained 1.93 and 2.75-fold for the samples preheated at 400 and 600°C, respectively and opposite effect was found for the doped samples preheated at 800°C.This revised version was published online in November 2005 with corrections to the Cover Date.     

Cr2O3-modified ZnO thick film resistors as LPG sensors

Thick films of pure ZnO were obtained by screen-printing technique. Surface functionalized ZnO thick films by Cr₂O₃ were obtained by dipping pure ZnO thick films into 0.01 M aqueous solution of chromium trioxide (CrO₃). The dipped films were fired at 500 °C for 30 min. Upon firing, the CrO₃ would reduce to Cr₂O₃. Cr₂O₃-activated (0.47 mass%) ZnO thick films resulted in LPG sensor. Upon exposure to 100 ppm LPG, the barrier height between Cr₂O₃ and ZnO grains decreases markedly, leading to a drastic decrease in resistance. The sensor was found to sense LPG at 350 °C and no cross sensitivity was observed to other hazardous, polluting and inflammable gases. The quick response (∼18 s) and fast recovery (∼42 s) are the main features of this sensor. The effects of microstructures and dopant concentrations on the gas sensing performance of the sensor were studied and discussed.     

Solid solubility of Yb2Si2O7 in β-, γ- and δ-Y2Si2O7

This paper examines the structural changes with temperature and composition in the Yb₂Si₂O₇-Y₂Si₂O₇ system; members of this system are expected to form in the intergranular region of Si₃N₄ and SiC structural ceramics when sintered with the aid of Yb₂O₃ and Y₂O₃ mixtures. A set of different compositions have been synthesised using the sol-gel method to obtain a xerogel, which has been calcined at temperatures between 1300 and 1650 °C during different times. Isotherms at 1300 and 1600 °C have been analysed in detail to evaluate the solid solubility of Yb₂Si₂O₇ in β-Y₂Si₂O₇ and γ-Y₂Si₂O₇. Although Yb₂Si₂O₇ shows a unique stable polymorph (β), Yb³⁺ is able to replace Y³⁺ in γ-Y₂Si₂O₇ and δ-Y₂Si₂O₇ at high temperatures and low Yb contents. IR results confirm the total solid solubility in the system and suggest a constant SiOSi angle of 180° in the Si₂O₇ unit across the system. The temperature-composition diagram of the system, obtained from powder XRD data, is dominated by the β-RE₂Si₂O₇ polymorph, with γ-RE₂Si₂O₇ and δ-RE₂Si₂O₇ showing reduced stability fields. The diagram is in accordance with Felsche's diagram if average ionic radii are assumed for the members of the solid solution at any temperature, as long as the β-γ phase boundary is slightly shifted towards higher radii.     

A sol-gel route for the development of rare-earth aluminum borate nanopowders and transparent thin films

A new sol-gel route was applied to obtain Y_0.9Er_0.1Al₃(BO₃)₄ crystalline powders and amorphous thin films by using Al(acac)₃, B(OPrⁱ)₃, Y(NO₃)₃·6H₂O, and Er(NO₃)₃·5H₂O as starting materials dissolved in propionic acid and ethyl alcohol mixtures. Our study shows that propionic acid acts as good chelant agent for yttrium and erbium ions while ethyl alcohol allows to dissolve Al(acac)₃. This process makes the resulting sols very stable to obtain homogeneous gels and transparent amorphous thin films. In addition, the propionic acid prevents the sol precipitation, making easy porous- and crack-free thin film depositions. Chemical reactions involved in the complexation were discussed. As-prepared powders and films are amorphous and present a good thermal stability due to their high glass transition (746 °C) and crystallization temperatures (830 °C). This new sol-gel route showed to be adequate to obtain dense and crack-free thin films free of organic and hydroxyl groups that can be considered as promising materials to be used in integrated optical systems.     

Synthesis of o-LiMnO2 by Microwave Irradiation and StudyIts Heat Treatment and Lithium Exchange

Microwave irradiation of a suspension of γ-MnOOH in a 4 mol dm⁻³ LiOH solution brought about a rapid formation of semicrystalline orthorhombic LiMnO₂ (o-LiMnO₂) within 30 min at 120°C. Cubic Li_1.6Mn_1.6O₄ was obtained by heating o-LiMnO₂ at 400°C; lithium could be topotactically extracted from Li_1.6Mn_1.6O₄ with acid to form cubic H_1.6Mn_1.6O₄.     

Time‐Resolved High and Low Temperature Phase Transitions of the Nanocrystalline Cubic Phase in the Y2O3‐ZrO2 and Fe2O3‐ZrO2 System

The nanocrystalline cubic Phase of zirconia was found to be thermally stabilized by the addition of 2.56 to 17.65 mol % Y₂O₃ (5.0 to 30.0 mol % Y, 95.0 to 70.0 mol % Zr cation content). The cubic phase of yttria stabilized zirconia was prepared by thermal decomposition of the hydroxides at 400°C for 1 hr. 2.56 mol % Y₂O₃‐ZrO₂ was stable up to 800°C in an argon atmosphere. The samples with 4.17 to 17.65 mol % Y₂O₃ were stable to 1200°C and higher. All samples at temperatures between 1450°C to 1700°C were cubic except the sample with 2.56 mol % Y₂O₃ which was tetragonal. The crystallite sizes observed for the cubic phase ranged from 50 to 150 Å at temperatures below 900°C and varied from 600 to 800 nm between 1450°C and 1700°C. Control of furnace atmosphere is the main factor for obtaining the cubic phase of Y‐SZ at higher temperature. Nanocrystalline cubic Fe‐SZ (Iron Stabilized Zirconia) with crystallite sizes from 70 to 137 Å was also prepared at 400°C. It transformed isothermally at temperatures above 800°C to the tetragonal Fe‐SZ and ultimately to the monoclinic phase at 900°C. The addition of up to 30 mol % Fe(III) thermally stabilized the cubic phase above 800°C in argon. Higher mol % resulted in a separation of Fe₂O₃. The nanocrystalline cubic Fe‐SZ containing a minimum 20 mol % Fe (III) was found to have the greatest thermal stability. The particle size was a primary factor in determining cubic or tetragonal formation. The oxidation state of Fe in zirconia remained Fe³⁺. Fe‐SZ lattice parameters and rate of particle growth were observed to decrease with higher iron content. The thermal stability of Fe‐SZ is comparable with that of Ca‐SZ, Mg‐SZ and Mn‐SZ prepared by this method.     

Effect of sintering on the ionic conductivity of garnet-related structure Li5La3Nb2O12 and In- and K-doped Li5La3Nb2O12

Garnet-structure related metal oxides with the nominal chemical composition of Li₅La₃Nb₂O₁₂, In-substituted Li_5.5La₃Nb_1.75In_0.25O₁₂ and K-substituted Li_5.5La_2.75K_0.25Nb₂O₁₂ were prepared by solid-state reactions at 900, 950, and 1000 °C using appropriate amounts of corresponding metal oxides, nitrates and carbonates. The powder XRD data reveal that the In- and K-doped compounds are isostructural with the parent compound Li₅La₃Nb₂O₁₂. The variation in the cubic lattice parameter was found to change with the size of the dopant ions, for example, substitution of larger In³⁺(r_CN6: 0.79 Å) for smaller Nb⁵⁺ (r_CN6: 0.64 Å) shows an increase in the lattice parameter from 12.8005(9) to 12.826(1) Å at 1000 °C. Samples prepared at higher temperatures (950, 1000 °C) show mainly bulk lithium ion conductivity in contrast to those synthesized at lower temperatures (900 °C). The activation energies for the ionic conductivities are comparable for all samples. Partial substitution of K⁺ for La³⁺ and In³⁺ for Nb⁵⁺ in Li₅La₃Nb₂O₁₂ exhibits slightly higher ionic conductivity than that of the parent compound over the investigated temperature regime 25-300 °C. Among the compounds investigated, the In-substituted Li_5.5La₃Nb_1.75In_0.25O₁₂ exhibits the highest bulk lithium ion conductivity of 1.8×10⁻⁴ S/cm at 50 °C with an activation energy of 0.51 eV. The diffusivity (“component diffusion coefficient”) obtained from the AC conductivity and powder XRD data falls in the range 10⁻¹⁰-10⁻⁷ cm²/s over the temperature regime 50-200 °C, which is extraordinarily high and comparable with liquids. Substitution of Al, Co, and Ni for Nb in Li₅La₃Nb₂O₁₂ was found to be unsuccessful under the investigated conditions.     

Ultraviolet-Laser-Induced Crystallization of Sol-Gel Derived Inorganic Oxide Films

Structural changes stimulated by ultraviolet (UV) laser irradiations of sol-gel derived inorganic oxide films were investigated. Dried gel films of TiO₂, Nb₂O₅, Ta₂O₅, SrTiO₃ and Pb(Zr _x Ti_1–x )O₃ (PZT) were found to be crystallized by the laser irradiation. On the other hand, the photo-induced change in gel films of BaTiO₃, LiNbO₃ and LiTaO₃ was not observed although the laser beams were absorbed in the films. These sol-gel films were thermally crystallized at almost the same temperature around 600–700°C except TiO₂. Thus, the UV-laser-induced crystallization is not directly ascribed to a simple thermal effect with the irradiation. Photochemical properties of the cations are assumed to be important for the change in sol-gel films.     

Preparing nanometer scaled Tb-doped Y2O3 luminescent powders by the polyol method

Sub-micrometer Tb-doped Y₂O₃ luminescent powders were prepared from nitrate precursors using the polyol method. Just after precipitation, the powders consist of agglomerates with a spherical shape and a size ranging between 400 and 500 nm. Each agglomerate is composed of ultra-small crystallites (from 3 to 6 nm) of a bcc oxide phase whose luminescence presents original features in comparison with bulk materials. Powders were further calcinated at different temperatures and for annealing below 900 °C, highly crystalline samples with the classical green ⁵D₄→⁷F₅ luminescent transitions of Tb³⁺ ions are obtained. For optimized annealing temperatures, sintering between the agglomerates is avoided and a sub-micrometric powder with a narrow size distribution and a high luminescence is obtained.     

Preparation and Characterization of (Ba,Ca)(Ti,Zr)O3 Thin Films Through Sol-Gel Processing

(Ba_0.92,Ca_0.08)(Ti_0.92,Zr_0.08)O₃ thin films were prepared from Ba-Ti and Ca-Zr precursors by sol-gel processing. Polymerizable solutions containing Ba-Ti and Ca-Zr, respectively, were newly synthesized. Decomposition of the starting compounds and crystallization behavior of the film were examined by using TG/DTA and XRD. Microstructure of thin films was observed by using SEM. Polycrystalline (Ba_0.92,Ca_0.08)(Ti_0.92, Zr_0.08)O₃ films obtained by firing at 800°C were dense with fine grains. The thin films showed a dielectric constant of 1200 and dielectric loss of 0.5%.     

Low Temperature Synthesis of Nano-Sized Lithium Manganese Oxide Powder by the Sol-Gel Process Using PVA

Lithium manganese oxide (LiMn₂O₄) powder with spinel structure has been synthesized by a sol-gel method using an aqueous solution of metal nitrates containing polyvinyl alcohol (PVA). The role of PVA and the calcination conditions for the formation of LiMn₂O₄ have been studied. Homogeneity and reactivity of the precursor powder are enhanced with an increase in the amount of PVA in the starting solution. When the amount of PVA is low, an impurity phase-Mn₂O₃ is formed at low temperature. On the other hand, when the vinyl alcohol monomer unit of PVA to metal ion ratio is 2 : 1 in the starting solution, only spinel phase is formed at 180°C and organic-free LiMn₂O₄ powder is obtained at as low as 400°C. Nanosized LiMn₂O₄ particles with a narrow size distribution have been successfully prepared by this technique. This method with proper amount of PVA results in much lower calcination temperature and shorter calcination time for producing the single spinel phase in comparison with the conventional solid state reaction and other solution techniques.     

Sol-gel processing of lead-free (Na,K)NbO<Subscript>3</Subscript> ferroelectric films

The sol-gel processing of lead-free (Na,K) NbO₃ ferroelectric films was studied. Sodium ethoxide (NaOC₂H₅) and potassium ethoxide (KOC₂H₅) were prepared by reacting solid Na and K with ethanol (99.7%) in a solvent of 2-methoxyethanol. 0.5-μm-thick (Na,K)NbO₃ thin films with orthorhombic perovskite structure were obtained by pyrolyzing at 400°C and annealing at 800–900°C. The films had relatively dense and uniform microstructure with grain size of about 50 nm, whose ferroelectricity was proved by the P-E hysteresis loop measurement. It was found that excess K was effective to reduce the annealing temperature for the crystallization of sol-gel-derived (Na,K)NbO₃ thin films.     

Sol-Gel Preparation and Characterization of Ag-TiO2 Nanocomposite Thin Films

Ag-TiO₂ thin films were prepared with a sol-gel route, using titanium isopropoxide and silver nitrate as precursors, at 0.03 and 0.06 Ag/Ti nominal atomic ratios. After drying at 80°C, the films were fired at 300°C and 500°C for 30 min. The films were analysed by X-ray diffraction (XRD) with glancing angle, and X-ray photoelectron spectroscopy (XPS), with depth profiling of the concentration. XPS analysis showed the presence of C and N as impurities in the nanocomposite films. Their concentration decreased with increasing the firing temperature. Chemical state analysis showed that Ag was present in metallic state, except for the very outer layer where it was present as Ag⁺. For the films prepared with a Ag/Ti concentration of 0.06, depth profiling measurements of the film fired at 300°C showed a strong Ag enrichment at the outer surface, while composition remained almost constant within the rest of the film, at 0.019. For the films heated to 500°C, two layers were found, where the Ag/Ti ratios were 0.015 near the surface and 0.026 near the substrate.