Thermoanalytical study of nucleating effects in polypropylene composites

Engineering application of polypropylene requires the employment of flame retardants. Reactive compounding of ammonium-polyphosphate and synergist additives with polypropylene is an effective way for forming flame retardant polypropylene. Both the ammonium-polyphosphate and the additives used for improving its performance effect the crystallization and melting behavior of polypropylene. Encapsulation of flame retardant additives with appropriate elastomer, in order to improve their water resistancy, causes further changes in degree of crystallinity and consequently in the mechanical properties.The financial support of the OTKA 014194 is acknowledged with gratitude.     

Nonisothermal crystallization behaviors of polypropylene with α/β nucleating agents

In this work, the nonisothermal crystallization and subsequent melting behaviors of polypropylene (PP) nucleated with different nucleating agents (NAs) have been studied. α‐phase NA 1,3:2,4‐bis (3,4‐dimethylbenzylidene) sorbitol (DMDBS, Millad 3988), β‐phase NA aryl amides compound (TMB‐5), and their compounds were introduced into PP matrix, respectively. The results show that the nonisothermal crystallization behaviors and crystalline structures of PP with compounded NAs are dependent on the composition of NAs. In the sample of PP with 0.1 wt % DMDBS and 0.1 wt % TMB‐5, the nucleation efficiency (NE) of TMB‐5 is much higher than that of DMDBS and PP crystallizes mainly nucleated by TMB‐5, and in this condition, β‐phase PP is the main crystallization structure. For the sample of PP with 0.2 wt % DMDBS and 0.2 wt % TMB‐5, 0.2 wt % DMDBS has higher NE than 0.2 wt % TMB5, and α‐phase is the main crystalline structure. The cooling rate is proved to be very important in controlling the nonisothermal crystallization behavior and the final crystalline structure of nucleated PP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1853–1867, 2008     

Different influences of nucleating agents on crystallization behavior of polyethylene and polypropylene

The crystallization behavior of polyethylene (PE) and polypropylene (PP), including the neat ones and the ones nucleated with the same nucleating agent (NA), was studied by DSC. It was found that the nucleating agent decelerated the PE nonisothermal crystallization process. NA did enhance the nucleating rates for both PE and PP, but the linear growth rate dominated the volumetric growth rate for PE, and the volumetric growth rate dominated the overall crystallization rate. That is why PE nucleated with NA had a slower overall crystallization rate than the neat one.     

Self-nucleation and enhanced nucleation of polymers. Definition of a convenient calorimetric “efficiency scale” and evaluation of nucleating additives in isotactic polypropylene (α phase)

A simple, convenient and reliable calorimetric efficiency scale is proposed for the evaluation of nucleating additives for polymers. The scale is based on conventional differential scanning calorimetry cooling runs and makes use of a crystallization range determined in self-nucleation experiments. It can be correlated with spherulite sizes, and indicates the potential range of improvement of nucleating additives. Typical nucleating agents for isotactic polypropylene are evaluated; at best they rate at 60 to ca. 70% on this efficiency scale. © 1993 John Wiley & Sons, Inc.     

A rheological and morphological study of a copolyester liquid crystal/polypropylene blend system

The effects of composition and shear rate on the rheology and morphology of blends of LC–3000, a thermotropic liquid crystalline polymer consisting of 60/40 of hydroxybenzoic acid and poly(ethylene terephthalate), with polypropylene were studied. It was found that the rheological properties depend in a complex manner on composition and applied shear. Both positive and negative deviations from the log-additivity rule were observed at low shear rates. Significant viscosity reduction was measured when the dispersed phase was a nematic TLCP. The accompanying microstructural transitions were characterized a posteriori, and it was found that the state of dispersion of the TLCP phase also influences the viscosity reduction phenomenon. A nematic, fibrillar TLCP phase shows a viscosity reduction of the order of fourfold with respect to the viscosity of the matrix. Another important finding was that the stability of these fibers would not be expected from work on other non-TLCP-containing immiscible blends. This suggests that the unique rheology of the TLCP minor phase is relevant to the formation of stable fibers. © 1996 John Wiley & Sons, Inc.     

Crystallization behavior of polypropylene with or without sodium benzoate as a nucleating agent

The crystallization kinetics of polypropylene (PP) with or without sodium benzoate as a nucleating agent were investigated by means of DSC and polarized optical microscopy in isothermal and nonisothermal modes. A modified Avrami equation was applied to the kinetic analysis of isothermal crystallization. The addition of the nucleating agent up to its saturation concentration increased the crystallization temperature by 15 °C and shortened both the isothermal and nonisothermal crystallization half‐times. It was concluded that the sodium benzoate acted as a good nucleating agent for α‐form PP. By adding the nuclefier to PP, adequately controlled spherulites increased the mechanical properties including especially the Izod impact strength and shortened cycle time of PP. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 1001–1016, 2001     

Crystallization and melting behaviors of isotactic polypropylene nucleated with compound nucleating agents

Crystallization and melting behaviors of isotactic polypropylene (iPP) nucleated with compound nucleating agents of sodium 2,2′‐methylene‐bis (4,6‐di‐tert‐butylphenyl) phosphate (hereinafter called as NA40)/dicyclohexylterephthalamide (hereinafter called as NABW) (weight ratio of NA40 to NABW is 1:1) were studied by differential scanning calorimetry and wide‐angle X‐ray diffraction (WAXD), the relative β‐amount of iPP nucleated with these compound nucleating agents was also calculated in Turner‐Jones equation by using wide‐angle X‐ray diffraction data. Under isothermal crystallization, there exists a temperature range favorable for formation of β‐iPP. When the concentration of compound nucleating agents is 0.2 wt %, the temperature range is from 100 to 140 °C. While in nonisothermal crystallization, lower cooling rate is favorable for form of β‐iPP and the relative β‐amount of iPP increases with the decreasing of cooling rate in crystallization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 911–916, 2008     

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene

The influences of α/β compound nucleating agents based on octamethylenedicarboxylic dibenzoylhydrazide on crystallization and melting behavior of isotactic polypropylene (iPP) were analyzed. It is found that the crystallization temperatures of nucleated iPP were increased by above 11.0°C and the relative contents of β‐crystals (K_β ) in iPP reached above 0.40 after addition of compound nucleating agents. The K_β values depend on cooling rate, crystallization temperature in isothermal crystallization, and the difference between the crystallization temperatures of iPP nucleated by two individual nucleating agents. The nonisothermal crystallization kinetics were studied by Caze method and Mo method, respectively. The effective activation energy was calculated by the Friedman's method. The results illustrate that the half crystallization time was shortened and the crystallization rate was increased obviously after addition of nucleating agents, and the effective activation energy was increased with the relative crystallinity.     

Structure and mechanical properties controlling of elastomer modified polypropylene by compounded β/α nucleating agents

Previous work showed that there was a synergistic effect of nucleating agent (NA) and elastomer in improving the fracture resistance of isotactic polypropylene (PP), relating to the formation of large amounts of β‐PP (β‐NA nucleated system) or the decrease of the spherulites diameters of α‐PP (α‐NA nucleated system). To find the direct relation between the synergistic efficiency of NA/elastomer and the microstructures of the materials, in this work, the ethylene‐propylene‐diene terpolymer (EPDM) modified PP blends with compounded NAs (β/α) were adopted and the changes of the microstructure and mechanical properties were investigated comparatively. The results showed that, with the adjustment of the mass fraction of compounded NAs, the microstructures of PP matrix including supermolecular structure and the relative fraction of β‐PP (K_β) change accordingly. Specifically, the K_β of β‐PP was successfully adjusted in the wide range of 0–78.9%. Consequently, the stiffness and the fracture resistance of the PP/EPDM blends were easily controlled in different degrees. It is believed that this work could provide a guide map for the design and preparation of certain polymer blends satisfying certain requirement. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Effect of nucleating agent supported on zeolite via the impregnation on the crystallization ability of isotactic polypropylene and its mechanism

Addition of an α‐nucleating agent is the simple and effective method to increase nucleation efficiency of isotactic polypropylene (iPP). However, severe agglomeration and poor dispersibility of sodium 2,2′‐methylene‐bis(4,6‐di‐tertbutylphenyl) phosphate (NA11) decrease the nucleation efficiency in the iPP, and much more nucleating agent is needed to maintain the nucleating property. As a result, it becomes the key how to decrease the size of NA11 and increase the nucleating property. In this paper, zeolite 4A (Z4A) was firstly supported by NA11 through solution impregnation, and NA11 was dispersed by Z4A depending on the dispersion of zeolite as carrier for the second component. Then, the dispersed NA11 system (NA11‐Z4A) exhibited a superior nucleation behavior during the crystallization of the iPP matrix when it was used with iPP together. The isothermal and nonisothermal crystallization kinetics indicated that the NA11‐Z4A/iPP system had the best crystallization effect. Polarized optical microscopy (POM) and scanning electron microscopy (SEM) analyses showed that the size of NA11 decreased obviously when it was adsorbed on the surface of Z4A, which leads a better dispersibility of the nucleating agent and thus an accelerated nucleation process in the iPP matrix. In the end, the mechanism for the excellent dispersibility of NA11‐Z4A, which was based on hydrogen bonding between NA11 and Z4A, was confirmed by Fourier‐transform infrared spectroscopy (FTIR). Based on the research work, the solution impregnation strategy can potentially be applied to other systems to inhibit the agglomeration and improve the dispersibility of additives in iPP.     

Thermophysical properties of polypropylene/aluminum composites

This article is dedicated to the study of the thermal parameters of composite materials. A nonlinear least‐squares criterion is used on experimental transfer functions to identify the thermal conductivity and the diffusivity of aluminum‐polymer composite materials. The density measurements were achieved to deduce the specific heat and thereafter they were compared to values given by differential scanning calorimetry measurement. The thermal parameters of the composite material polypropylene/aluminum were investigated for the two different types of aluminum filler sizes. The experimental data were compared with several theoretical thermal conductivity prediction models. It was found that both the Agari and Bruggeman models provide a good estimation for thermal conductivity. The experimental values of both thermal conductivity and diffusivity have shown a better heat transport for the composite filled with large particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 722–732, 2004     

Thermoanalytical methods in the study of inorganic thin films

Thermoanalytical (TA) methods are relatively seldom applied for assessing the physical and chemical proeprties of thin films, but they can be used in studies of composition, phase transitions and film—substrate interactions. In the present paper the possibilities of TA methods in thin film studies are reviewed. The thermoanalytical methods considered are the classical TG and DTA/DSC methods but some complementary methods will also be briefly mentioned. The main emphasis is given to true thin films. Details of sample preparation are also given. An important application of TA methods is characterization of precursors for the CVD growth of thin films, and this is also discussed.     

Calorimetric study of blends of poly(butylene terephthalate) and liquid crystalline copolyester

A calorimetric study of blends of poly(ethylene terephthalate-co-p-oxybenzoate), PET/PHB, with poly(butylene terephthalate), PBT has been carried out in the form of as-spun and drawn fibres. DSC melting and crystallization results show that PBT is compatible with LCP and the crystallization of PBT decreases by the addition of LCP in the matrix. The crystallization behaviour of blend fibres is investigated as a function of temperature of crystallization. A detailed analysis of the crystallization course has been made utilizing the Avrami expression. The isothermal calorimetric measurements provide evidence of decrease of rate of crystallization of PBT on addition of the liquid crystalline component up to about 50% by weight. The values of the Avrami exponents change in the temperature range from 200° to 215°C. Dimensionality changes in crystallization could be due to LCP mesophase-transition.     

The β‐crystalline form of isotactic polypropylene in blends of isotactic polypropylene and polyamide‐6/clay nanocomposites

Blends of isotactic polypropylene and polyamide‐6/clay nanocomposites (iPP/NPA6) were prepared with an internal batch mixer. A high content of the β‐crystalline form of isotactic polypropylene (β‐iPP) was observed in the injection‐molded samples of the iPP/NPA6 blends, whereas the content of β‐iPP in the iPP/PA6 blends and the iPP/clay composite was low and similar to that of neat iPP. Quiescent melt crystallization was studied by means of wide‐angle X‐ray diffraction, differential scanning calorimetry, and polarized optical microscopy. We found that the significant β‐iPP is not formed during quiescent melt crystallization regardless of whether the sample used was the iPP/NPA6 blend or an NPA6 fiber/iPP composite. Further characterization of the injection‐molded iPP/NPA6 revealed a shear‐induced skin–core distribution of β‐iPP and the formation of β‐iPP in the iPP/NPA6 blends is related to the shear flow field during cavity‐filling. In the presence of clay, the deformation ability of the NPA6 domain is decreased, as evidenced by rheological and morphological studies. It is reasonable that the enhanced relative shear, caused by low deformability of the NPA6 domain in the iPP matrix, is responsible for β‐iPP formation in the iPP/NPA6 blends. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3428–3438, 2004     

Study of the assembled morphology of aryl amide derivative and its influence on the nonisothermal crystallizations of isotactic polypropylene

The nonisothermal crystallization behaviors of isotactic polypropylene (iPP) with an aryl amide derivative TMB‐5 as β‐form nucleating agent has been investigated by differential scanning calorimetry, X‐ray diffraction, and polarized optical microscopy. The feature of crystallite morphology depends on concentration and thermal conditions. At low concentrations, TMB‐5 molecules aggregate into fibril structures and presented blunt exothermic peak with a shoulder at high temperature. The surface of these fibrils host active sites tailored for the nucleation of β‐iPP, represented by clusters of microcrystallites. With increasing concentration, αβ‐transcrystalline layer develops on the lateral surface of needle‐shaped TMB‐5. Enhanced multiple endotherms indicate the ensuing crystals are less perfect and easily transformed into more stable forms. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 314–325, 2009     

A modulated DSC study on the stress oscillation phenomenon in a syndiotactic polypropylene

The static loading-induced stress oscillation (SO) in syndiotactic polypropylene (sPP) was studied by modulated differential scanning calorimetry (TMDSC). Samples were taken from the initial necked, premature and mature SO oscillation ranges, respectively, and the related calorimetric responses were compared to those of the bulk material. It was established that necking caused some decrease in the crystallinity. In addition, necking resulted in cold crystallization that was assigned to a polymorphic transition (from all-trans to helical conformation) based on literature results. The TMDSC response was practically the same for necked samples with and without SO. A model was proposed to explain SO. The model assumes the presence of a network (similar to that of semicrystalline thermoplastic elastomers), which is highly stretchable and fails by sudden voiding at the intersections of shear micro bands intermittently.This revised version was published online in November 2005 with corrections to the Cover Date.     

Small angle X-ray studies on the core crystals in oriented polypropylene/polybutene-1 blends

The equatorial small-angle x-ray scattering of blends of polypropylene and polybutene-1 crystallized from the oriented melt, has been analyzed by means of Guinier- and Porod analysis and absolute intensity measurements. The thickness of the core crystals, which appear to have an ellipsoidal shape, is of the order of 160 Å and does not vary with sample composition. Measurements of the half widths of the (110)- and (220)-wide angle x-ray diffraction lines indicate a decrea.se of the lateral dimension of the core crystals for both components. Calculations of the scattering power through a three-phase model for the electron densities indicate a non-proportional distribution of crystalline and amorphous phases in the blends.     

Effects of β‐nucleating agent and crystallization conditions on the crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes composites

In this study, the effects of crystallization conditions (cooling rate and end temperature of cooling) on crystallization behavior and polymorphic composition of isotactic polypropylene/multi‐walled carbon nanotubes (iPP/MWCNTs) composites nucleated with different concentrations of β‐nucleating agent (tradename TMB‐5) were investigated by differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction (WAXD) and scanning electronic microscopy (SEM). The results of DSC, WAXD and SEM revealed that the addition of MWCNTs and TMB‐5 evidently elevates crystallization temperatures and significantly decreases the crystal sizes of iPP. Because of the competition between α‐nucleation (provided by MWCNTs) and β‐nucleation (induced by TMB‐5), the β‐phase crystallization takes place only when 0.15 wt% and higher concentration of TMB‐5 is added. Non‐isothermal crystallization kinetics study showed that the crystallization activation energy ΔE of β‐nucleated iPP/MWCNTs composites is obviously higher than that of pure iPP, which slightly increases with the increase of TMB‐5 concentration, accompanying with the transition of its polymorphic crystallization behavior. The results of non‐isothermal crystallization and melting behavior suggested that the cooling rate and end temperature of cooling (T_end) are important factors in determining the proportion and thermal stability of β‐phase: Lower cooling rate favors the formation of less amount of β‐phase with higher thermal stability, while higher cooling rate encourages the formation of higher proportion of β‐phase with lower thermal stability. The T_end = 100°C can eliminate the β–α recrystallization during the subsequent heating and therefore enhance the thermal stability of the β‐phase. By properly selecting TMB‐5 concentration, cooling rate and T_end, high β‐phase proportion of 88.9% of the sample was obtained. Copyright © 2014 John Wiley & Sons, Ltd.     

Study of the crystallization behaviors of isotactic polypropylene with sodium benzoate as a specific versatile nucleating agent

Sodium benzoate (SB), a conventional nucleating agent of α‐phase isotactic polypropylene (iPP) was discovered to induce the creation of β‐phase iPP under certain crystalline conditions. Polarized optical microscopy (POM) and wide angle X‐ray diffraction (WAXD) were carried out to verify the versatile nucleating activity of SB and investigate the influences of SB's content, isothermal crystallization temperature, and crystallization time on the formation of β‐phase iPP. The current experimental results indicated that, under isothermal crystallization conditions, SB showed peculiar nucleating characteristics on inducing iPP crystallization which were different from those of the commercial β form nucleating agent (TMB‐5). The content of β crystal form of iPP nucleated with SB (PP/SB) increased initially with the increase of crystallization temperature, nucleating agent (SB) percentage or crystallization time, reached a maximum value, and then decreased as the crystallization temperature, nucleating agent percentage or crystallization time further increased. While the content of β crystal form of iPP nucleated with TMB‐5 (PP/TMB‐5) showed a completely different changing pattern with the crystallization conditions. The obvious difference of the two kinds of nucleating agents on inducing iPP crystallization can be explained by the versatile nucleating ability of SB. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1183–1192, 2008     

Succinyl fluorescein grafted atactic polypropylene as an interface modifier in polypropylene/talc composites: a thermal study under dynamic conditions

The subject of this work is the thermal behaviour of polypropylene/talc composites whose interface has been modified by atactic polypropylenes containing different numbers of succinyl fluorescein grafted groups. The interface modifiers used here were previously obtained in our laboratories by a two-step chemical modification of the melt of a by-product (atactic polypropylene) of industrial polymerisation reactors. The variations in interface activity caused by replacing a small amount of the polypropylene matrix in the composite by succinyl fluorescein grafted atactic polypropylene were clearly detected by differential scanning calorimetry as thermal responses. These studies show that interface agents are preferably located in the amorphous phase of the system. A correlation between the crystalline content of the polymer component and the degree of grafting of the interface agent is also established. Further, a relationship between the thermal behaviour and the mechanical properties of the system seems to emerge.