Stability and performance of porous silica–zirconia composite membranes for pervaporation of aqueous organic solutions

Porous silica–zirconia membranes were fabricated by the sol–gel techniques to study their stability against water and the pervaporation performance of aqueous solutions of organic solvents. Zirconia (10–70 mol%) was added to silica to obtain silica–zirconia composite membranes by firing at 400–500 °C for pervaporation tests with organic solvent/water mixtures, such as iso-propyl alcohol (IPA)/water and tetrahydrofuran (THF)/water mixtures at their normal boiling points.The membrane coatings have been done effectively by the hot-coating methods proposed previously. Boiling water treatments introduced in the coating processes have made the membranes quite stable even in the high water concentration region of aqueous organic solutions at their normal boiling points. Zirconia contents larger than about 40 mol% have made the silica–zirconia membranes quite stable. The membranes of zirconia contents less than about 30 mol% were found not stable in a dilute aqueous solution of IPA. The membranes fabricated by the conventional dip-coating methods with slow drying were not stable against water because of the probable segregation of silica and/or silica-rich phases during drying.The membranes fired at lower temperature (400 °C) gave a higher water flux of around 500 mol m⁻² h⁻¹ (9 kg m⁻² h⁻¹) with a separation factor larger than 1500 at 10 wt.% of water in the boiling feed of IPA/water mixture, for example.     

Silica–zirconia membranes for nanofiltration

Inorganic nanofiltration membranes were fabricated from silica–zirconia composite colloidal sol (molar ratio Si/Zr=9/1) using a sol–gel process. Molecular weight cut-off (MWCO) was successfully controlled between 200 and 1000 Da by regulating the colloidal diameters of sol solutions in the final coating stage. The pure water permeabilities ranged from 0.15×10⁻¹¹ to 1.5×10⁻¹¹ m³ m⁻² s⁻¹ Pa⁻¹. Pore size and pore size distribution were estimated based on the dynamic method of humid air permeation, and found to be from 1.0 to 2.9 nm. The MWCO obtained from NF experiments using neutral organic solutes corresponds well with the pore diameters estimated from the dynamic permeation method. Silica–zirconia membranes were found to be stable in aqueous solution for periods in excess of four months.     

Polycaprolactone membranes reinforced by toughened sol–gel produced silica networks

The aim of this work is to develop polycaprolactone based porous materials with improved mechanical performance to be used in bone repair. The hybrid membranes consist in a polymeric porous material in which the pore walls are coated by a silica thin layer. Silica coating increases membrane stiffness with respect to pure polymer but in addition filling the pores of the polymer with a silica phase improves bioactivity due to the delivery of silica ions in the neighborhood of the material in vivo. Nevertheless silica network, even that produced by sol–gel, might be too stiff and brittle what is not desirable for its performance as a coating. In this work we produced a toughened silica coating adding chitosan and 3-glycidoxypropyltrimethoxysilane (GPTMS) to the precursor solution looking for having polymer chains linked by covalent bonding to the silica network. Hybrid polymer–silica coating was produced by in situ sol–gel reaction using Tetraethyl orthosilicate (TEOS), GPTMS and chitosan. Chemical reaction between amine groups of chitosan chains and epoxy groups of GPTMS allowed covalent bonding of polymer chains to the silica network. Physical properties of the hybrid membranes were characterized and cell attachment of MC3T3-E1 pre-osteoblastic cells on the surface of these supports was assessed.     

Polypropylene wax (PPw)/silica hybrid by in situ non-aqueous sol–gel process for preparation of PP/silica nanocomposites

This paper presented a novel approach to prepare PP/silica nanocomposites. First, PPw-g-KH570 (γ-methacryloxypropyl trimethoxysilane) was obtained by pre-irradiation grafting method and characterized by FTIR and TGA. Then the non-aqueous sol–gel gelation kinetics of TEOS (tetraethoxysilane)-formic acid system in xylene was researched. Subsequently PPw/silica hybrid was obtained by in situ non-aqueous sol–gel reaction of TEOS in the presence of PPw-g-KH570 solution in xylene. Finally PP/silica nanocomposites were prepared by blending of PP matrix and PPw/silica hybrid. The mechanism of in situ formed PPw/silica hybrid was proposed. The morphology of PPw/silica hybrid and microstructures of PP/silica nanocomposites were characterized by TEM and SEM. The mechanical and thermal properties of PP/silica nanocomposites were also well studied by tensile tests and DSC. It was showed that the nanosilica particles were well dispersed in PPw/silica hybrid with the aid of grafting KH570 due to co-condensation by grafted KH570 and TEOS. PPw/silica hybrid was well dispersed in PP matrix with good compatibility and strong interactions. The resulted PP/silica nanocomposites possessed better performance than that of pure PP matrix.     

Preparation of silica–alumina composite membranes for hydrogen separation by multi-step pore modifications

In the present paper, a silica–alumina composite membrane for hydrogen separation was prepared within an α-alumina support by the multi-step pore modification. The α-alumina support has an asymmetric structure composed of a thin dense skin layer and a thick coarse layer and the average pore size of its skin layer is 80 nm. The composite membrane layer was formed in the vicinity of the interphase between the two layers of the support by two consecutive steps; namely, in situ silica sol–gel reaction and soaking and vapor deposition. In order to enhance the hydrogen selectivity, palladium (Pd) particles were impregnated in the final step utilizing Pd-acetate as a Pd precursor. Although both silica and Pd induced the surface diffusion, Pd was more effective for selective hydrogen adsorption than silica. This multi-step method produced a porous membrane with moderate hydrogen selectivity and satisfactory hydrogen permeance at high temperature and at high transmembrane pressure. The separation factor of hydrogen relative to nitrogen was maintained at about 10 even when the transmembrane pressure was as high as 110 kPa, and the hydrogen permeance was still much higher than that of non-porous polymeric membranes. In addition, the microstructural distributions of Si and Pd within the intermediate membrane layer were examined by a scanning electron microscopy (SEM) and an energy dispersive X-ray analysis (EDX)     

Thiol-functionalized silica–mixed matrix membranes for silver capture from aqueous solutions: Experimental results and modeling

The study deals with an aqueous phase application of mixed matrix membranes (MMMs) for silver ion (Ag⁺) capture. Silica particles were functionalized with 3-mercaptopropyltrimethoxy silane (MPTMS) to introduce free thiol (–SH) groups on the surface. The particles were used as the dispersed phase in the polysulfone or cellulose acetate polymer matrix. The membranes were prepared by the phase inversion method to create more open and interconnected porous structures suitable for liquid phase applications. The effects of the silica properties such as particle size, specific surface area, and porous/nonporous morphology on the silver ion capture capacity were studied. It was demonstrated that the membranes are capable of selectively capturing silver from a solution containing significant concentrations of other metal ions like Ca²⁺. The membranes were studied to quantify the dynamic capacity for silver ion capture and its dependence on residence time through the adjustment of transmembrane pressure. The thiol–Ag⁺ interaction was quantified with quartz crystal microbalance in a continuous flow mode experiment and the observations were compared with the membrane results. One-dimensional unsteady state model with overall volumetric mass transfer coefficient was developed and solved to predict the silver concentration in the liquid phase and the solid silica phase along the membrane thickness at varying time. The breakthrough data predicted using the model is comparable with the experimental observations. The study demonstrates successful application of the functionalized silica–mixed matrix membranes for selective aqueous phase Ag⁺ capture with high capacity at low transmembrane pressures. The technique can be easily extended to other applications by altering the functionalized groups on the silica particles.     

Deposition of silver nanoparticles into porous system of sol–gel silica monoliths and properties of silver/porous silica composites

Porous monolithic gels based on silica with pore size from 16 nm to 3–5 μm have been synthesized using sol–gel technology. Parameters of porous structure are determined by the components molar ratio in the reaction mixture. The reduction processes of silver ions by formamide in the synthesized porous gel were studied. It has been shown that at the initial stage of the reaction, silver particles with size up to 10 nm are formed in the absence of any stabilizers. The composites Ag/SiO₂ were synthesized by means of the threefold impregnation of porous monoliths using the solution of silver nitrate in the mixture of methanol and formamide. Their catalytic activity in the CO oxidation was studied. It was discovered that after activation in oxygen and hydrogen the samples display a low temperature activity, which depends on the number of Si–O-nonbridging oxygen groups on the surface of silica porous monoliths.     

Nanocrystalline ceria–praseodymia and ceria–zirconia solid solutions for soot oxidation

The relative effects of Zr⁴⁺ and Pr^3+/4+ dopants on the structure, redox properties, and catalytic performance of nanosized ceria was studied. The investigated ceria?Czirconia and ceria?Cpraseodymia (CP) solid solutions were prepared by a modified coprecipitation method, characterized by a variety of techniques, and evaluated for soot oxidation. The characterization results indicate that CP has more surface and bulk oxygen vacancies, redox sites, and lattice oxygen mobility, and better thermal stability. Besides having low specific surface area, CP is more active in soot oxidation. This better activity has been attributed to the presence of more surface and bulk oxygen vacancies, which promote the adsorption of gas-phase oxygen and the formation and mobility of large numbers of active oxygen species.     

Separation of benzene/cyclohexane mixtures using polyurethane–silica hybrid membranes

Mixed sols were prepared by dissolving polyurethane (a 30 wt% solution in n-propanol, PU) and tetraethylorthosilicate (TEOS) in ethanol at PU:TEOS mass ratios of 1:2, 1:1, 2:1 and 3:1. Each of the sols was coated on a porous α-alumina support tube by the dipping method, and green membranes were heat-treated at 200°C for 1 h in an atmosphere of nitrogen. A PU membrane was also prepared with PU alone. The membranes were 5–6 μm thick. The polyurethane–silica membranes were swollen in benzene but only slightly in cyclohexane at room temperature. The degree of swelling in benzene decreased with increasing fractions of TEOS in the hybrid sols. The selectivity of benzene to cyclohexane was improved due to the suppression of swelling as a result of hybridization with TEOS. The total permeation flux and benzene/cyclohexane selectivity in the membrane prepared with a sol of PU:TEOS=1:1 were 3×10⁻⁵ kg m⁻² s⁻¹ and 19, respectively.     

Preparation of titania microfiltration membranes supported on porous Ti–Al alloys

A TiO₂ membrane supported on a planar porous Ti–Al alloy was prepared by combination of electrophoretic deposition and dip-coating. In the electrophoretic deposition process, the membrane thickness increased linearly with the square root of the deposition time, while increased with decrease of the suspension viscosity. The perfect TiO₂/Ti–Al composite membrane was obtained by further dip-coating modification. SEM images showed that the surface of the membrane was defect-free. XRD result indicated that rutile TiO₂ still remained in the membrane bulk as the main phase, while a new phase titanium oxides with the form of Ti_xO_y, where y is less than 2x, was also observed. The supported TiO₂/Ti–Al composite membrane had an average pore size of 0.28 μm, a thickness of 40 μm or so and a pure water flux of 3037 L m⁻² h⁻¹ bar⁻¹.     

Ag nanoparticles deposited onto silica,titania, and zirconia mesoporous films synthesized by sol–gel template method

A variety of Ag nanoparticles/oxide mesoporous films with templated silica, titania, and zirconia was synthesized by sol–gel method at glass, aluminum, and silicon substrates using metal alkoxides (tetraethoxysilane, titanium tetraisopropoxide, and zirconium tetrapropoxide) and AgNO₃ as precursors of oxide films and Ag nanoparticles, respectively, and Pluronic P123 as a template agent. Oxide films alone and Ag/oxide composites were characterized using hexane adsorption, X-ray diffraction (XRD), Raman and ultraviolet (UV)/vis spectroscopies, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) methods. The distribution of Ag nanoparticles within the films, their sizes, intensity, and position of surface plasmon resonance (SPR) absorbance band at λ = 400 nm, as well as the textural and structural characteristics of whole films depend on treatment temperature, types of substrates and oxide matrices, oxide crystallization, and Ag content. Ag nanoparticles form preferably on the outer surface of the films under lower sintering temperatures if the amount of loaded silver is low. Oxide crystallization (e.g., TiO₂) promotes silver embedding into the outer film layer. At higher silver content (≥10 at.%) and higher calcination temperature (873 K), silver nanoparticles could be entrapped more uniformly along the film profile because of more intensive evaporation of silver droplets from the outer surface of the films on heating.     

Preparation of porous titania–silica microspheres for treatment of radioactive waste

Titania–silica microspheres have been prepared by sol–gel process. Internal gelation route, which use hexamethylenetetramine as the source of ammonia was used for the preparation spherical gel particles. A cationic surfactant, cetrimide was added in the feed broth for introducing meso-porosity in the gel network. Further paraffin oil emulsion was incorporated in the feed broth before gelation for the formation of larger pores in the gel network. The spherical gel particles thus obtained were washed and heat treated under controlled conditions to remove the entrapped surfactant, paraffin oil and other organic compounds resulting in highly porous intact titania–silica microspheres. The material was characterized by surface area, porosity and by SEM photomicrographs. The ion exchange property of this material was studied using the sorption of plutonium on this material from carbonate medium by distribution coefficient studies and ion exchange column loading and elution experiments.     

Microencapsulation of an acrylate monomer in silica particles by sol–gel process

The sol–gel synthesis strategies combined with the templated growth of organic–inorganic hybrid networks provide access to an immense new area of innovative multi-functional advanced materials. One possible way to prepare such new advanced materials is to encapsulate liquid active agents (such as monomers, dyes, catalysts and hardeners) in microcapsules. Silica microcapsules of tetraethylortosilicate (TEOS) and 3-(trimethoxysilyl)propyl methacrylate (MPTS) were prepared in a precursor-monomer/NH₄OH water microemulsion system. Trimethylolpropane triacrylate (TMPTA)—a trifunctional monomer useful in manufacturing of coatings, inks and adhesives—and a corresponding photoinitiator (DAROCUR 1173) were entrapped inside the obtained microcapsules. MPTS was used to increase compatibility between TMPTA and the sol–gel precursors. As stability agent we added a “home made” product resulted from functionalization of poly (ethylene glycol) methyl ether (MPEG) with (3-isocyanatopropyl) triethoxysilane (NCOTEOS). Were obtained microcapsules containing incorporated monomer and having average particle size in range of 0.5–50 μm. Thermal analysis, morphology study and the increase of the silica microcapsules average diameter, measured by DLS technique confirm the monomer encapsulation.     

Structural and mechanical characterizations of microporous silica–boron membranes for gas separation

This paper presents structural and mechanical characterizations of microporous silica membranes for gas separation. The membrane separative layer is made of microporous silica–B₂O₃ produced via a sol–gel process. This layer of about 200 nm of thickness is deposited on the internal surface of a tubular asymmetric γ-alumina/α-alumina support. FTIR and Raman analyses indicate the presence of the boron in the silica net and the above methods in conjunction with ¹¹B MAS NMR analyses of the samples indicate that boron is located mainly in the tetrahedral framework position. Such membranes present interesting gas separation properties at temperatures up to 500 °C and transmembrane pressures lower than 8 bar. He permeance values close to 10⁻¹⁰ kmol m⁻² s⁻¹ Pa⁻¹ are obtained, associated with ideal selectivity α(He/CO₂) which can reach 55. Mechanical properties of separative silica-modified layers are measured by nanoindentation and the coefficient of thermal expansion is obtained from pure material.     

Tunable activity in electrochemical reduction of oxygen by gold–polyaniline porous nanocomposites

Oxygen electrochemical reduction on gold–polyaniline (Au–PANI) porous nanocomposite-modified glassy carbon electrode in basic media was described. The as-prepared Au–PANI porous nanocomposite showed superior tunable activity for electrochemical reduction of oxygen. The specific surface area of Au–PANI porous nanocomposites was evaluated to be about 11.3 m² g⁻¹ through a convenient voltammetric approach. Rotating ring-disk electrode experiments further demonstrated the number of electrons exchanged in oxygen reduction increased from 2e to 4e with increasing the trigger potential from 300, to 500, 700 mV. The tunable activity in electrochemical reduction of oxygen was achieved as a result of positive potential-induced formation and reduction of Au surface oxide. However, the tunable oxygen reduction reaction is fit for applying potential in a linear positive-going potential sweep. Irreversible ORR tunability was found after a more active surface formed at 700 mV. To optimize the applied potential window on these Au-based porous materials has potential applications such as in electrochemical sensing, fuel cells, or getting rid of the interference from the coexisted substances.     

Corrosion protection enhancement effect by mixed silica nanoparticles of different sizes incorporated in a sol–gel silica film

We demonstrate an enhancement of corrosion protection by sol–gel silica film including mixed silica nanoparticles of 10 and 50 nm. Low-temperature silica films were prepared by sol–gel dip-coating method, followed by a thermal annealing at 200 °C. Importantly, film with mixed particles exhibits lower corrosion current density and slower loss of film resistance during the immersion in electrolyte solution, showing an improved corrosion protection over the film with 50 nm particles. The improved corrosion protectability of the mixed particles comes from the suppressed diffusion of ionic species by a close packing of 10 nm particles.     

Fabrication of hierarchically porous silica nanospheres through sol–gel process and pseudomorphic transformation

Hierarchically porous silica nanospheres with well-defined morphology and uniform particle size had been synthesized through a multistep sol–gel method combined with pseudomorphic transformation in the presence of polyvinylpyrrolidone (PVP) and cetyltrimethylammoium bromide (CTAB) as dual template. The prepared materials were characterized by small-angle X-ray diffraction, transmission electron microscopy, scanning electron microscopy, and nitrogen physical adsorption techniques. The preparation process and the origin of hierarchical structure were also investigated. It had been shown that the hierarchical structure of synthesized materials comprises wormlike framework mesopores with diameters of about 3 nm and bubble-like pores with diameters of 20–30 nm. CTAB and PVP behave as dual-template and are responsible for the formation of the mesopores and big pores, respectively. Not only the porous structure, but also the morphology and particle size of hierarchical materials can be adjusted by controlling the addition of PVP. In addition, the formation process of hierarchically porous silica was investigated by transmission electron microscopy, FT-IR spectra and thermo-gravimetric curves and a possible synthetic mechanism had been proposed.