Synthesis and characterization of exfoliated polystyrene/ZnAl layered double hydroxide nanocomposite via emulsion polymerization

Exfoliated polystyrene (PS)/ZnAl layered double hydroxide (LDH) nanocomposites have been synthesized via emulsion polymerization in the presence of N-lauroyl-glutamate surfactants and long-chain n-hexadecane. The samples were characterized using elemental analysis, Fourier transform infrared (FTIR) spectrum, X-ray diffraction (XRD), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The XRD and TEM results demonstrate that the exfoliated ZnAl-LDH layers of 50-70 nm width and about 1 nm thickness were well dispersed at molecular level in the PS matrix. And the completely exfoliated PS/LDH nanocomposites can be obtained even at the 10 wt% LDH loading. When the 50% weight loss was selected as a comparison point, the decomposition temperature of exfoliated PS/LDH sample with 5 wt% LDH was ca. 28 degrees C higher than that of pure PS.     

乳液聚合法制备纳米金/聚苯乙烯复合粒子

以氯金酸为前驱体,十二烷基硫醇和硼氢化钠分别作为稳定剂和还原剂,采用相转移法制备了单分散的金纳米粒子.将金纳米粒子通过乳液聚合的方法制备了纳米金/聚苯乙烯复合粒子.通过紫外-可见吸收光谱(UV-Vis)研究了纳米金和纳米金/聚苯乙烯复合粒子的光吸收特性,使用傅立叶变换红外光谱(FT-IR)、X射线衍射(XRD)、透射电子显微镜(TEM)和动态光散射(DLS)对产物的组成、晶体结构、形貌、以及粒径进行了表征.结果表明,复合粒子为粒径分布较窄的球形,其中的金纳米粒子为面心立方结构.热失重分析(TGA)说明制备的纳米金/聚苯乙烯复合粒子具有很好的热稳定性.     

Synthesis of exfoliated polystyrene/montmorillonite nanocomposite by emulsion polymerization using a zwitterion as the clay modifier

Montmorillonite (MMT) was modified with zwitterion aminoundecanoic acid (AUA). First AUA was protonized to facilitate molecules to get into the galleries of the montmorillonite to accomplish ion exchange, and the carboxyl groups were then ionized in the alkaline aqueous media to enable exfoliation of the clay. It was demonstrated by rheological measurements and atomic force microscopic studies that exfoliation of the clay driven by the electrostatic repulsion took place in an alkaline medium. Polystyrene/montmorillonite (PS/MMT) nanocomposite was synthesized via emulsion polymerization in the presence of the modified MMT. The exfoliated microstructure of the composites was studied by the X-ray diffraction and transmission electron microscopy. The exfoliated PS/MMT nanocomposite showed a greatly improved modulus, a higher glass transition temperature and a better thermal stability compared to the neat polystyrene and the intercalated PS/MMT composites.     

Synthesis and characterization of poly(styrene-co-methyl methacrylate)/layered double hydroxide nanocomposites via in situ polymerization

Intercalated poly(styrene-co-methyl methacrylate)/layered double hydroxide nanocomposites (PS-PMMA/LDH-B) have been synthesized by the in situ bulk multistep polymerization of styrene and methyl methacrylate in the presence of the Ca-Al layered double hydroxide, previously modified by the incorporation of benzoate anions [Ca₄Al₂(OH)₁₂(C₆H₅COO)₂·xH₂O, LDH-B]. Nanocomposites were characterized by X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and transmission electron microscopy (TEM). XRD and TGA results pointed to the successful incorporation of the LDH-B within the copolymer matrix. XRD results indicated that the characteristic layered structure of the LDH-B had disappeared due to disordering. TEM analysis confirmed that LDH-B was partially dispersed within the matrix forming a structure with alternating matrix-particle regions, where particles appear in a form of intercalated nanocomposite structure. TGA results showed improved thermal properties in comparison to the neat PS-PMMA copolymer.     

Preparation and characterization of a new layered double hydroxide, Co-Zr-Si

The layered double hydroxides (LDHs) are nano-ordered layered compounds and well known for their ability to intercalate anionic compounds. Most LDH is prepared conventionally only with divalent and trivalent cations. In this study, Co-Zr-Si LDH, consisting of divalent, tetravalent, and tetravalent cations, was prepared and reacted with monocarboxylic acids at room temperature. The Co-Zr-Si LDH and intercalated compounds have been characterized by energy-dispersive X-ray spectrometry, X-ray powder diffraction, IR spectra, thermal analysis, and scanning electron microscopy (SEM). The insertion of cyanate and carbonate anions into LDH was confirmed by IR spectra. XRD patterns of the prepared Co-Zr-Si LDH showed that the interlayer spacing of the LDH is 0.78 nm. The spacing is similar to that of usual LDH in which chloride, carbonate, or bromide anion is the guest. SEM images showed that Co-Zr-Si LDH can exist as plate-like or fibrous structures.     

不同金属离子层状双氢氧化物制备及表征

本文采用恒定pH值共沉淀法制备六种层板金属离子不同的层状双氢氧化物(LDH).通过傅立叶变换红外光谱仪(FT-IR)、X-射线衍射仪(XRD)和扫描电子显微镜(SEM)对LDH进行了表征,并利用热重分析(TG)研究了LDH的热分解行为.研究表明,不同金属离子对LDH的层间距、晶粒尺寸等参数有一定影响,团聚程度也有较大的差异.     

LDPE/Mg-Al layered double hydroxide nanocomposite: Thermal and flammability properties

Layered double hydroxides (LDHs) are new nanofillers which exhibit improved thermal and flammability properties in various kinds of polymer matrices. These materials have certain advantages over conventional metal hydroxides and also layered silicates so far as the flame retardancy is concerned. In this article, flammability and thermal properties of the nanocomposite based on low density polyethylene (LDPE) and Mg-Al based layered double hydroxide (Mg-Al LDH) are reported in detail. The nanocomposites containing different LDH concentrations were prepared by melt-compounding using a tightly intermeshing co-rotating twin-screw extruder. The morphological analysis reveals an exfoliated/intercalated type LDH particle morphology in these nanocomposites. The thermogravimetric analysis (TGA) shows that even a small amount of LDH improves the thermal stability and onset decomposition temperature in comparison with the unfilled LDPE. The heat release rate (HRR) and its maximum (PHRR) during cone-calorimeter investigation are found to be reduced significantly with increasing LDH concentration. The nanocomposites not only exhibit reduced total heat released (measure of propensity to produce long duration fire), but also lower tendency to fast fire growth (measured by the ratio of PHRR and time of ignition). The limited oxygen index (LOI) and the dripping behavior are also improved with increasing LDH concentration.     

Mechanochemical synthesis of PbS/Ni–Cr layered double hydroxide nanocomposite

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Exfoliation of layered double hydroxide in polystyrene by in-situ atom transfer radical polymerization using initiator-modified precursor

Exfoliated nanocomposite, based on Zn, Al layered double hydroxide (LDH) and polystyrene (PS), has been achieved by in-situ atom transfer radical polymerization reaction from initiator-modified LDH. The exfoliated structure is characterized by X-ray diffraction and transmission electronic microscope. The results suggest that the exfoliated ZnAl(DS) LDH sheets with a thickness of less than 1 nm disperse individually in the PS matrix, and the thermal stability of the nanocomposite shows a marked improvement. When the 50 wt% weight loss is selected as a comparison point, the decomposition temperature of PS/LDH nanocomposite is about 45 °C higher than that of pure PS.     

Synthesis of SiO2/polystyrene nanocomposite particles via miniemulsion polymerization

The SiO(2)/polystyrene nanocomposite particles were synthesized through miniemulsion polymerization by using sodium lauryl sulfate surfactant (SLS), hexadecane costabilizer in the presence of silica particles coated with methacryloxy(propyl)trimethoxysilane. Core-shell or other interesting morphology composite particles were obtained depending on the size of the silica particles and the surfactant concentration employed. By adjusting these parameters, it was possible to control the size and morphology of the composite particles.     

Synthesis of Mg2Al-Cl layered double hydroxide nanosheets in a surfactant-free reverse microemulsion

The synthesis of Mg₂Al-Cl layered double hydroxide (LDH) nanosheets in a surfactant-free reverse microemulsion is described. The microemulsion was composed of toluene, isopropanol, and an aqueous solution as the dispersed phase. An aqueous LDH nanosheet dispersion was obtained by a double-microemulsion technique. LDH nanosheets were characterized by X-ray powder diffraction, transmission electron microscopy, scanning electron microscopy, atomic force microscopy, Fourier transform infrared spectroscopy, and thermogravimetric and elemental analyses. The LDH nanosheets consisted of a single brucite layer without any loading of organic molecules. To the best of our knowledge, this is the first report of a naked LDH monolayer aqueous dispersion being directly obtained. The LDH monolayers can be used as building blocks for LDH-based functional materials.     

Preparation of monodisperse HPMC/PAA hybrid nanogels via surfactant-free seed polymerization

Herein we report a facile surfactant-free two-step method to prepare hydroxypropyl methylcellulose/poly(acrylic acid) (HPMC/PAA) hybrid nanogels. The HPMC/poly(N,N′-methylenebisacrylamide) (PMBA) nanoparticles were firstly prepared by free radical polymerization of N,N′-methylenebisacrylamide (MBA) in HPMC aqueous solution. In the second step, HPMC/PAA nanogels were synthesized by polymerization using the as-prepared HPMC/PMBA nanoparticles as the seeds and acrylic acid (AA) and MBA as the monomer and cross-linker, respectively. Dynamic light scattering (DLS) experiments indicated the nanogels were monodispersed with the nanogel sizes ranging from 95 to 310 nm and the polydispersity index (PDI) values ranging from 0.043 to 0.122. Transmission electron microscope (TEM) experiments demonstrated that nanogels have a core/shell structure. Furthermore, the monodisperse nanogels have a good temperature and pH sensibility, and the nanogel diameter was decreased with increasing temperature while increased with rising pH. This method provides a new way of preparation of monodisperse polymer nanogels with a core/shell structure.     

Preparation and characterization of poly(o-methoxyaniline)/Na-MMT clay nanocomposite via emulsion polymerization: Electrochemical studies of corrosion protection

A series of poly(o-methoxyaniline) (PMA)/Na⁺-montmorillonite (MMT) clay nanocomposite (Na⁺-PCN) materials have been successfully prepared by in situ emulsion polymerization in the presence of inorganic nanolayers of hydrophilic Na⁺-MMT clay with DBSA and APS as surfactant and initiator, respectively. The as-synthesized Na⁺-PCN materials were characterized by Fourier-transformation infrared (FTIR) spectroscopy, wide-angle powder X-ray diffraction (XRD) and transmission electron microscopy (TEM).Na⁺-PCN materials in the form of coatings with low loading of Na⁺-MMT clay (e.g., 5 wt.%, CLMA5) on cold rolled steel (CRS) were found much superior in corrosion protection over those of neat PMA based on a series of electrochemical measurements of corrosion potential, polarization resistance, corrosion current and impedance spectroscopy in 5 wt.% aqueous NaCl electrolyte. The molecular weight of PMA extracted from Na⁺-PCN materials and net PMA were determined by gel permeation chromatography (GPC) with NMP as eluant. Effects of material composition on the optical properties, electrical conductivity, thermal stability and surface morphology of neat PMA and/or a series of Na⁺-PCN materials, in the form of solution, powder-pressed pellet and fine powder, were also studied by ultraviolet-visible spectra, four-point probe technique, thermogravimetric analysis (TGA) and scanning electron microscopy (SEM), respectively.     

Novel preparation of magnetite/polystyrene composite particles via inverse emulsion polymerization

In this paper, super-paramagnetic magnetite/polystyrene (PSt) composite particles were prepared by inverse emulsion polymerization with water-based magnetic ferro-fluid as dispersing phase and organic solvent and styrene (St) as continuous phase. And the mechanism of the nucleation was discussed. The influence of factors, such as the monomer content, the amount of the ferro-fluid and the different continuous phases on the morphology of the magnetite/polystyrene composite particles was studied. The final products were characterized by X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). Magnetic hysteresis loop measurements revealed that the composite particles were super-paramagnetic.     

Preparation and characterization of polymer/silica nanocomposites via double in situ miniemulsion polymerization

Polymer/SiO₂ nanocomposite microspheres were prepared by double in situ miniemulsion polymerization in the presence of methyl methacrylate, butyl acrylate, γ‐methacryloxy(propyl) trimethoxysilane, and tetraethoxysilane (TEOS). By taking full advantage of phase separation between the growing polymer particles and TEOS, inorganic/polymer microspheres were fabricated successfully in a one‐step process with the formation of SiO₂ particles and the polymerization of organic monomers taking place simultaneously. The morphology of nanocomposite microspheres and the microstructure, mechanical properties, thermal properties, and optical properties of the nanocomposite films were characterized and discussed. The results showed that hybrid microspheres had a raspberry‐like structure with silica nanoparticles on the shells of polymer. The silica particles of about 20 nm were highly dispersed within the nanocomposite films without aggregations. The transmittance of nanocomposite film was comparable to that of the copolymer film at around 70–80% from 400 to 800 nm. The mechanical properties and the fire‐retardant behavior of the polymer matrix were improved by the incorporation of silica nanoparticles. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3128–3134, 2010     

Preparation of sodium oleate/layered double hydroxide composites with acid-resistant properties

MgAlCO3 type layered double hydroxides (LDHs) with Mg/Al ratios ranging from 2 to 5 were synthesized by coprecipitation. Composites with sodium oleate/LDH were prepared by ion exchange and reconstruction of the LDH in sodium oleate solution. The amount of sodium oleate in the composites prepared by this reconstruction method was higher than that in samples prepared by the ion-exchange method. The basal spacings of the LDHs increased to 3.9 and 1.8 nm after synthesis of the composites, these spacings being in good agreement with models based on the assumption that the oleate ions are intercalated as bilayer and/or micelle structures, and as monolayers in the LDH interlayers, respectively. The number of sorbed oleate ions was higher than calculated from the anion-exchange capacities of the LDHs in most of the samples, increasing as the Mg/Al ratios of the LDHs were increased from 2 to 5. These results suggest that the oleate ions are present not only in the interlayers but also on the surfaces of the LDH particles. The acid-resistant properties of the composites were found to be much higher than for the pure LDHs. It is thus confirmed that the surfaces of the LDH particles in the composites are mostly covered with sorbed oleate ions and that the composites are good candidates as drug delivery materials.     

The mechanism of surfactant-free emulsion polymerization of styrene

New experimental data on the mechanism of particle formation in the surfactant-free emulsion polymerization of styrene under static conditions are described. It is shown that the concentration of styrene in the aqueous phase affects the mechanism of particle nucleation and changes in the dispersity of systems during polymerization and nucleation of particles with different properties.     

Size control of polystyrene nodules formed on silica particles in soap-free emulsion polymerization with amphoteric initiator

An amphoteric initiator of 2,2′-azobis[N-(2-carboxyethyl)-2-2-methylpropionamidine] (VA-057) was applied to fabrication of raspberry-shaped composite particles in soap-free emulsion polymerization of styrene in the presence of silica particles surface-modified with 3-methacryoxypropyltrimethoxysilane. In the polymerizations, pH of the solution was ranged from 7.9 to 9.9 to alter dissociation degree of ionizable groups in the initiator. Raspberry-shaped particles were obtained in a pH range of 8.0 to 9.3 followed by a tendency in which average size of polystyrene (PSt) nodules adsorbed onto the silica particles decreased with pH. This tendency was similar to that of polymer particles formed in conventional soap-free emulsion polymerization in the absence of the silica particles. An increase in silica particle concentration led to a decrease in the final size in PSt nodules. The decrease was caused by the stabilization of polymer particles fixed to the silica surface against polymer particle aggregation in water phase.     

Preparation and characterization of a novel nanocomposite particles via in situ emulsion polymerization of vinyl functionalized silica nanoparticles and vinyl acetate

A new class of poly(vinyl acetate) (PVAc)/silica nanocomposite particles was successfully prepared in aqueous solution through a facile synthetic process. First, vinyl functionalized silica nanoparticles (VFSs) were synthesized using one-step method in aqueous emulsion, and then the vinyl groups located on the surface of VFSs were used to induced in situ polymerization of vinyl acetate. Scanning electron microscopy (SEM) images showed that VFSs and PVAc/silica nanocomposite particles all revealed highly monodispersed and uniform spheres. Especially, PVAc/silica nanocomposite particles obtained from transmission electron microscopy images presented an obvious core–shell structure, and the thickness of PVAc shell grafting on the surface of VFSs core was about 17 nm. In addition, the influence of the hydrolyzed and condensed time of vinyl triethoxysilane on the size and size distribution of VFSs was also investigated. The results of dynamic light scattering and SEM analysis indicated that the size and size distribution of VFSs decreased gradually with the extension of the reaction time from 6 to 48 h. Moreover, the structures and thermal properties of the samples were characterized via FT-IR and heat-flow DSC–TG.