Mimicking both petal and lotus effects on a single silicon substrate by tuning the wettability of nanostructured surfaces

We describe a new method of fabricating large-area, highly scalable, "hybrid" superhydrophobic surfaces on silicon (Si) substrates with tunable, spatially selective adhesion behavior by controlling the morphologies of Si nanowire arrays. Gold (Au) nanoparticles were deposited on Si by glancing-angle deposition, followed by metal-assisted chemical etching of Si to form Si nanowire arrays. These surfaces were chemically modified and rendered hydrophobic by fluorosilane deposition. Au nanoparticles with different size distributions resulted in the synthesis of Si nanowires with very different morphologies (i.e., clumped and straight nanowire surfaces). The difference in nanowire morphology is attributed to capillary force-induced nanocohesion, which is due to the difference in nanowire porosity. The clumped nanowire surface demonstrated the lotus effect, and the straighter nanowires demonstrated the ability to pin water droplets while maintaining large contact angles (i.e., the petal effect). The high contact angles in both cases are explained by invoking the Cassie-Baxter wetting state. The high adhesion behavior of the straight nanowire surface may be explained by a combination of attractive van der Waals forces and capillary adhesion. We demonstrate the spatial patterning of both low- and high-adhesion superhydrophobicity on the same substrate by the simultaneous synthesis of clumped and straight silicon nanowires. The demonstration of hybrid superhydrophobic surfaces with spatially selective, tunable adhesion behavior on single substrates paves the way for future applications in microfluidic channels, substrates for biologically and chemically based analysis and detection where it is necessary to analyze a particular droplet in a defined location on a surface, and as a platform to study in situ chemical mixing and interfacial reactions of liquid pearls.     

Extremely superhydrophobic surfaces with micro- and nanostructures fabricated by copper catalytic etching

We demonstrate a simple method for the fabrication of rough silicon surfaces with micro- and nanostructures, which exhibited superhydrophobic behaviors. Hierarchically rough silicon surfaces were prepared by copper (Cu)-assisted chemical etching process where Cu nanoparticles having particle size of 10-30 nm were deposited on silicon surface, depending on the period of time of electroless Cu plating. Surface roughness was controlled by both the size of Cu nanoparticles and etching conditions. As-synthesized rough silicon surfaces showed water contact angles ranging from 93° to 149°. Moreover, the hierarchically rough silicon surfaces were chemically modified by spin-coating of a thin layer of Teflon precursor with low surface energy. And thus it exhibited nonsticky and enhanced hydrophobic properties with extremely high contact angle of nearly 180°.     

Biomimetic fabrication of lotus-leaf-like structured polyaniline film with stable superhydrophobic and conductive properties

Superhydrophobic surfaces were successfully prepared on Ti/Si substrates via the fabrication of conductive polyaniline (PANI) nanowire film. The PANI nanowire film was synthesized by electrodeposition of aniline into the pores of an anodic aluminum oxide (AAO) template on Ti/Si substrate followed by the removal of the template. The surface showed conductivity and superhydrophobicity, even in many corrosive solutions, such as acidic or basic solutions over a wide pH range. Field emission scanning electron microscopy (FE-SEM) demonstrated that the binary geometric structures at micro- and nanometer scale bestowed the prerequisite roughness on the surfaces. The chemical surface modification made the PANI nanowire film superhydrophobic. The results demonstrated that the PANI nanowire film will have good potential applications in the preparation of conductive superhydrophobic surfaces.     

Evaporative properties and pinning strength of laser-ablated, hydrophilic sites on lotus-leaf-like, nanostructured surfaces

Wetting, evaporative, and pinning strength properties of hydrophilic sites on superhydrophobic, nanostructured surfaces were examined. Understanding these properties is important for surface characterization and designing features in self-cleaning, lotus-leaf-like surfaces. Laser-ablated, hydrophilic spots between 250 mum and 2 mm in diameter were prepared on silicon nanowire (NW) superhydrophobic surfaces. For larger circumference pinning sites, initial contact angle measurements resemble the contact angle of the surface within the pinning site: 65-69 degrees . As the drop volume is increased, the contact angles approach the contact angle of the NW surface without pinning sites: 171-176 degrees . The behavior of water droplets on the pinning sites is governed by how much of the water droplet is being influenced by the superhydrophobic NW surfaces versus the hydrophilic areas. During the evaporation of sinapic acid solution, drops are pinned by the spots except for the smaller circumference sites. Pinning strengths of the hydrophilic sites are a linear function of the pinning spot circumference. Protein samples prepared and deposited on the pinning sites for analysis by matrix-assisted laser desorption ionization indicate an improvement in sensitivity from that of a standard plate analysis by a factor of 5.     

Superhydrophobic surfaces from sustainable colloidal systems

In recent decades, sustainable superhydrophobic surfaces from natural materials and sustainable processes have attracted increased interest due to their lower environmental footprint and potential applications in self-cleaning surfaces and biomedical devices. Although there is significant progress on selecting suitable nano and micro particles to prepare superhydrophobic surfaces, a comprehensive review on the direct use of sustainable colloidal particles (SCPs) is lacking. In this review, we highlight the recent advances on sustainable superhydrophobic surfaces using SCPs. The composition and properties, extraction methods, and chemical modifications are described, including cellulose nanocrystals, chitin/chitosan nanoparticles, and lignin nanoparticles. In addition to the physico–chemical properties and tunable dimensionality, the fabrication methodologies of superhydrophobic surfaces using modified colloids are described. Finally, the potential applications of these sustainable superhydrophobic surfaces ranging from oil/water separation, biomedical, water harvesting, biofabrication, microfluidic reactor, and food packaging are discussed together with a future perspective on the advances made.     

Silicon-silica nanowires, nanotubes, and biaxial nanowires: inside, outside, and side-by-side growth of silicon versus silica on zeolite

It was demonstrated that zeolite can be used as a pseudo-template to grow very fine and uniform silicon nanostructures via disproportionation reaction of SiO by thermal evaporation. Three distinct types of composite nanowires and nanotubes of silicon and silica were grown on the surfaces of zeolite Y pellets. The first type is formed by an ultrafine crystalline silicon nanowire sheathed by an amorphous silica tube (a silicon nanowire inside a silica nanotube). The second type is formed by a crystalline silicon nanotube filled with amorphous silica (a silicon nanotube outside a silica nanowire). The third type is a biaxial silicon-silica nanowire structure with side-by-side growth of crystalline silicon and amorphous silica. These silicon nanostructures exhibit unusually intense photoluminescence (in comparison to ordinary silicon nanowires).     

Thermal stability and reactivity of metal halide filled single-walled carbon nanotubes

Thermal stability and reactivity to oxidation of several nanocomposite systems obtained by encapsulation of metal halides in single-walled carbon nanotubes are studied. Thermogravimetric analysis coupled with Raman spectroscopy allows insight into the various contributing factors, such as charge transfer, strain, and defect formation, and establishing a hierarchy of reactivity for the systems studied (AgX@SWCNTs, with X = Br, I; SWCNTs = arc discharge and HiPCO). The activation energy for oxidation decreases considerably after filling, indicating that filled nanotubes are more amenable to controlled modifications based on chemical reactivity than the originating empty nanotubes. The complete removal of the carbon shell at high temperatures does not preserve the nanowire morphology of the encapsulated halides; these are freed on surfaces in the form of nanoparticles arranged in 1D patterns. Metallic nanoparticles were obtained after hydrogen reduction of the halides, and growth of silicon nanowires in the footprint of the originating nanocomposites was demonstrated from such Co seeds. MX@SWCNTs (M = Ag, Co) can thus be used as environmentally stable nanoscale containers that allow the deliverance of catalytic nanoparticles in a prepatterned and aligned way.     

特殊浸润性表面的液滴凝结

以铝片为基底, 经电化学腐蚀和沸水处理制备了多级微纳米结构; 通过气相沉积和涂油分别制备了超疏水表面、 疏水超润滑(slippery)表面和亲水slippery表面; 探究了表面不同的特殊浸润性(超亲水、 超疏水、 疏水slippery和亲水slippery)对液滴凝结的影响. 结果表明, 超亲水表面的液滴凝结属于膜状冷凝, 超疏水表面和slippery表面的液滴凝结均属于滴状冷凝. 超疏水表面液滴合并时, 合并的液滴会不定向弹离表面. 疏水slippery表面和亲水slippery表面由于表面浸润性的不同导致液滴成核密度和液滴合并的差异, 亲水slippery表面凝结液滴的最大体积远大于疏水slippery表面凝结液滴的最大体积. 4种表面的雾气收集效率由大到小依次为亲水slippery表面>疏水slippery表面>超亲水表面>超疏水表面.     

Aligned silicon carbide nanowire crossed nets with high superhydrophobicity

Aligned silicon carbide nanowire crossed nets (a-SiCNWNs) were directly synthesized by using a vapor-solid reaction at 1100 degrees C. Zinc sulfide was used as catalyst to assist the growth of a-SiCNWNs with small size and crystal structure. After functionalization with perfluoroalkysilane, a-SiCNWNs showed excellent superhydrophobic property with a high water contact angle more than 156 +/- 2 degrees , compared to random nanowires (147 +/- 2 degrees ) and pure silicon wafers (101 +/- 2 degrees ). The topographic roughness and chemical modification with CF 2/CF 3 groups contributed the better superhydrophobicity. Furthermore, the as-grown SiCNWNs can be scraped off and coated on other substrates such as pure silicon wafers. The novel nanowire coating with good superhydrophobicity displays extensive applications in silicon-related fields such as solar cells, radar, etc.     

Superhydrophobic silicon surfaces with micro-nano hierarchical structures via deep reactive ion etching and galvanic etching

An effective fabrication method combining deep reactive ion etching and galvanic etching for silicon micro-nano hierarchical structures is presented in this paper. The method can partially control the morphology of the nanostructures and enables us to investigate the effects of geometry changes on the properties of the surfaces. The forming mechanism of silicon nanostructures based on silver nanoparticle galvanic etching was illustrated and the effects of process parameters on the surface morphology were thoroughly discussed. It is found that process parameters have more impact on the height of silicon nanostructure than its diameter. Contact angle measurement and tilting/dropping test results show that as-prepared silicon surfaces with hierarchical structures were superhydrophobic. What's more, two-scale model composed of micropillar arrays and nanopillar arrays was proposed to study the wettability of the surface with hierarchical structures. Wettability analysis results indicate that the superhydrophobic surface may demonstrate a hybrid state at which water sits on nanoscale pillars and immerses into microscale grooves partially.     

Superhydrophobic nanostructured silicon surfaces with controllable broadband reflectance

Nanostructured superhydrophobic silicon surfaces with tunable reflectance are fabricated via a simple maskless deep reactive-ion etching process. By controlling the scale of the high-aspect-ratio nanostructures on a wafer-scale surface, surface reflectance is maximized or minimized over the UV-vis-IR range while maintaining superhydrophobic properties.     

Plasma-based processes for surface wettability modification

In this article, we describe a method to create rough features on silicon surfaces by reactive etching of a photoresist layer. The roughness and, consequently, the wettability of the surfaces can be modified by modifying the duration of plasma etching. Hydrophobic materials deposited on the rough silicon surface can be modified until a superhydrophobic behavior is obtained, whereas hydrophilic materials become more hydrophilic. The elaboration technique described herein offers an inexpensive and rapid method for the creation of tunable roughness on silicon surfaces with large areas.     

Control of superhydrophilicity/superhydrophobicity using silicon nanowires via electroless etching method and fluorine carbon coatings

Surface roughness is promotive of increasing their hydrophilicity or hydrophobicity to the extreme according to the intrinsic wettability determined by the surface free energy characteristics of a base substrate. Top-down etched silicon nanowires are used to create superhydrophilic surfaces based on the hemiwicking phenomenon. Using fluorine carbon coatings, surfaces are converted from superhydrophilic to superhydrophobic to maintain the Cassie-Baxter state stability by reducing the surface free energy to a quarter compared with intrinsic silicon. We present the robust criteria by controlling the height of the nanoscale structures as a design parameter and design guidelines for superhydrophilic and superhydrophobic conditions. The morphology of the silicon nanowires is used to demonstrate their critical height exceeds several hundred nanometers for superhydrophilicity, and surpasses a micrometer for superhydrophobicity. Especially, SiNWs fabricated with a height of more than a micrometer provide an effective means of maintaining superhydrophilic (<10°) long-term stability.     

Thermo-responsive superhydrophobic paper using nanostructured cellulose stearoyl ester

Hydrophilic paper was rendered with hydrophobic and superhydrophobic property after the treatment with solutions and nanoparticles of cellulose stearoyl ester (CSE), respectively. Cellulose stearoyl ester with a degree of substitution of 2.99 was synthesized from cellulose using stearoyl chloride. By dip-coating paper in CSE solution of at least 3 mg/ml in toluene, paper became hydrophobic with stable water contact angles of more than 120°. After further spray-coating using CSE nanoparticles that were prepared from CSE solution via nanoprecipitation, paper surface became superhydrophobic with water contact angles of larger than 150°. These superhydrophobic surfaces also exhibited self-cleaning character. Furthermore, the superhydrophobic paper surfaces showed a temperature-responsive character and could be turned hydrophobic after a heat-treatment at 70 °C for 5 min.     

Modification of wetting properties of laser-textured surfaces by depositing triboelectrically charged Teflon particles

Hydrophilic laser-textured silicon wafers with natural oxide surfaces were rendered hydrophobic by depositing electrostatically charged submicrometer Teflon particles, a process termed as triboelectric Teflon adhesion. Silicon surfaces were micro-textured (～5 μm) by laser ablation using a nanosecond pulsed UV laser. By varying laser fluence, micro-texture morphology of the wafers could be reproduced and well controlled. Wetting properties of the triboelectrically charged Teflon-deposited surfaces were studied by measuring apparent static water contact angles and water contact angle hysteresis as a function of substrate roughness and the amount of Teflon deposited. A similar study was also performed on various micro-textured silicon carbide surfaces (sandpapers). If the average substrate roughness is between 15 and 60 μm, superhydrophobic surfaces can be easily formed by Teflon deposition with water contact angle hysteresis less than 8°. This environmentally benign solvent-free process is a highly efficient, rapid, and inexpensive way to render contact-charged rough surfaces hydrophobic or superhydrophobic.     

High sensitive matrix-free mass spectrometry analysis of peptides using silicon nanowires-based digital microfluidic device

We present for the first time an electrowetting on dielectric (EWOD) microfluidic system coupled to a surface-assisted laser desorption-ionization (SALDI) silicon nanowire-based interface for mass spectrometry (MS) analysis of small biomolecules. Here, the transfer of analytes has been achieved on specific locations on the SALDI interface followed by their subsequent mass spectrometry analysis without the use of an organic matrix. To achieve this purpose, a device comprising a digital microfluidic system and a patterned superhydrophobic/superhydrophilic silicon nanowire interface was developed. The digital microfluidic system serves for the displacement of the droplets containing analytes, via an electrowetting actuation, inside the superhydrophilic patterns. The nanostructured silicon interface acts as an inorganic target for matrix-free laser desorption-ionization mass spectrometry analysis of the dried analytes. The proposed device can be easily used to realize several basic operations of a Lab-on-Chip such as analyte displacement and rinsing prior to MS analysis. We have demonstrated that the analysis of low molecular weight compounds (700 m/z) can be achieved with a very high sensitivity (down to 10 fmol μL(-1)).     

Superhydrophobic surfaces prepared by microstructuring of silicon using a femtosecond laser

We present a simple method for fabricating superhydrophobic silicon surfaces. The method consists of irradiating silicon wafers with femtosecond laser pulses and then coating the surfaces with a layer of fluoroalkylsilane molecules. The laser irradiation creates a surface morphology that exhibits structure on the micro- and nanoscale. By varying the laser fluence, we can tune the surface morphology and the wetting properties. We measured the static and dynamic contact angles for water and hexadecane on these surfaces. For water, the microstructured silicon surfaces yield contact angles higher than 160 degrees and negligible hysteresis. For hexadecane, the microstructuring leads to a transition from nonwetting to wetting.     

High antibacterial efficiency of pDMAEMA modified silicon nanowire arrays

Materials of high antibacterial activity based on quaternized poly (2-(dimethylamino ethyl) methacrylate) (pDMAEMA) have been developed. DMAEMA was graft polymerized on silicon nanowire arrays (SiNWAs) by atom transfer radical polymerization (ATRP), and quaternized using benzyl chloride. The graft density on the modified nanowire arrays was much higher than on analogous smooth silicon, leading to higher bacterial adhesion on the nanowire arrays (34.6±0.39×10(6) vs. 5.0±0.15×10(6) cells/cm(2)). Incubation of Escherichia coli on the substrates for 18 h resulted in 95% cell death on the quaternized nanowire material compared to less than 45% on the quaternized smooth silicon. The results suggest that silicon nanowire array modified with quaternized pDMAEMA is a highly effective antibacterial material due to a high density of antibacterial polymer and consequent high bacterial adhesion and killing.     

Superhydrophobic and low light reflectivity silicon surfaces fabricated by hierarchical etching

Silicon is employed in a variety of electronic and optical devices such as integrated circuits, photovoltaics, sensors, and detectors. In this paper, Au-assisted etching of silicon has been used to prepare superhydrophobic surfaces that may add unique properties to such devices. Surfaces were characterized by contact angle and contact angle hysteresis. Superhydrophobic surfaces with reduced hysteresis were prepared by Au-assisted etching of pyramid-structured silicon surfaces to generate hierarchical surfaces. Consideration of the Laplace pressure on hydrophobized hierarchical surfaces gives insight into the manner by which contact is established at the liquid/composite surface interface. Light reflectivity from the etched surfaces was also investigated to assess application of these structures to photovoltaic devices.     

Superhydrophilic/superhydrophobic surfaces fabricated by spark‐coating

In this study, the authors researched the preparations of superhydrophilic/superhydrophobic surfaces on commercial cup stock polyethylene coated papers by using sparked aluminum nanoparticles deposited on substrates through a sparking process. In this stage, the surface was porous and showed superhydrophilic properties. The samples were then annealed in air at various temperatures and some transformed to superhydrophobicity. It is well known that a suitable roughness in combination with low surface energy has been required to obtain superhydrophobic surfaces. Therefore, it is believed that during annealing process, when polyethylene is diffused from the substrate through the nanoparticle films and the superhydrophobic characteristics were created. The scanning electron microscope images showed that the film surfaces had a fluffy structure for both the as‐deposited and the annealed samples. However, the atomic force microscopy phase images showed completely different surface properties. Moreover, the X‐ray photoelectron spectroscopy spectra showed different surface chemical compositions. The experimental results revealed that the working temperature to produce superhydrophobic surfaces depended on the sparked film thickness. Furthermore, in order to prove the assumption explained above, glass and poly (methyl methacrylate) were also used as substrates.