Production of micron-sized monodispersed polymer particles by seeded polymerization for the dispersion of highly monomer-swollen particles prepared with submicron-sized polymer seed particles utilizing the dynamic swelling method

For the purpose of extending the size range of polymer seed particles used in “dynamic swelling method” (DSM), first it was verified theoretically that the submicron-sized polymer particles produced by emulsion polymerization can also absorb a large amount of monomer by DSM in both equilibrium and kinetic control states. Next, on the basis of the theoretical results, experimentally about 2.6 μm-sized styrene-swollen polystyrene (PS) particles were prepared utilizing DSM in the presence of 0.64 μm-sized monodispersed PS seed particles produced by emulsifier-free emulsion polymerization. Moreover, 2.5 μm-sized monodispersed PS particles were produced by the addition of cupric chloride as a water-soluble inhibitor to depress the by-production of submicron-sized PS particles in the seeded polymerization at 30°C with 2,2′-azobis(4-methoxy-2,4-dimethylvaleronitrile) initiator. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2513–2519, 1998     

Production of micron-sized monodispersed composite polymer particles by seeded polymerization utilizing the dynamic swelling method

 In order to develop the seeded polymerization technique utilizing the dynamic swelling method (DSM) proposed by authors for the production of micron-sized mono-dispersed “composite” polymer particles consisting of two kinds of polymers, the seeded polymerization for the dispersion of ethyl methacry-late (EMA)-swollen PS particles prepared utilizing DSM was carried out. Monodispersed PS/poly(ethyl methacrylate) (PEMA) composite particles having 7 μm in diameter were produced by the addition of NaCl to lower the solubility of EMA in medium and by the addition of CuCl₂ as a water-soluble inhibitor to depress the by-production of submicron-sized PEMA particles. Received: 16 July 1996 Accepted: 10 October 1996     

Influence of the swelling state of seed polymer particles with monomer on the morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization utilizing the dynamic swelling method

 Micron-sized mono-dispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/PBMA=2/1 by weight) having a heterogeneous structure in which many fine PBMA domains dispersed in a PS matrix near the particle surface were produced by seeded polymerization of n-butyl methacrylate (BMA) of which almost all had been absorbed by 1.8 μm-sized monodispersed PS seed particles utilizing the dynamic swelling method. The morphology was varied by changing the PS/BMA ratio and polymerization temperature. It was concluded that the swelling state of 2 μm-sized BMA-swollen PS particles in the seeded polymerization process is one of the important factors to control the morphology of the composite particles. Received: 27 November 1996 Accepted: 21 March 1997     

Micron-sized monodispersed polymer particles produced by seeded polymerization for the dispersion of high swelling of polymer particles with a large amount of monomer

 Micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) composite particles were produced as follows. First, 1.77 μm-sized monodispersed PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (1/2, w/w) medium dissolving poly(vinyl alcohol) as a stabilizer. n-Butyl methacrylate (BMA) monomer dissolving benzoyl peroxide initiator was emulsified in ethanol/water (1/2, w/w) solution of sodium dodecyl sulfate as emulsifier with ultrasonic homogenizer, and the BMA monomer emulsion was mixed with the PS seed emulsion. The PS seed particles absorbed with a large amount of BMA (about 150 times weight of the seed particles) for 2 h to about 10 μm in diameter while keeping good monodispersity and BMA droplets disappeared finally. The seeded polymerization was carried out at 70 °C after a certain amount of water was added to depress the redissolving of BMA from the swollen particles into the medium by raising from room temperature to the polymerzation temperature. Received: 21 February 1996 Accepted: 4 September 1996     

Preparation of micron-sized, monodispersed, monomer-adsorbed polymer particles utilizing the dynamic swelling method with loosely cross-linked seed particles

Influence of the water-addition rate (R _w ) (ml/h) on the monodispersity of monomer-adsorbed polymer particles prepared by utilizing the dynamic swelling method (DSM) with 1.9-μm-sized, monodispersed, loosely cross-linked polystyrene/styrene-divinylbenzene copolymer [1/(47.5–2.5), w/w] composite particles was examined theoretically and experimentally. The thermodynamic simulation under a kinetic control state indicates that, at the R _w values below 4, the cross-linked composite particles adsorb all styrenes separated from ethanol/water media. The experimental result at the R _w value of 2.66 supported it. At the R _w values above 5.32 and below 1.33, polydispersed styrene-adsorbed particles were prepared. The former depended on the formation of some pure styrene droplets not containing the composite particle. The latter depended on coalescence among the adsorbed particles by DSM. Received: 5 April 2000 Accepted: 5 October 2000     

Preparation of micron-size monodisperse polymer microspheres having crosslinked structures and vinyl groups

Micron-size monodisperse polymer microspheres having crosslinked structures therein and vinyl groups thereon were prepared by seeded copolymerization of styrene and divinylbenzene with 2,2-azobisisobutyronitrile as initiator in ethanolwater medium in the presence of 2.1-m monodisperse polystyrene seed particles produced by dispersion polymerization. The optimum conditions of the seeded copolymerization for producing the microspheres with good monodispersity and colloidal stability were determined.Part CXXI of the series Studies on Suspension and Emulsion.     

Production of submicron-size monodisperse polymer particles having aldehyde groups by seeded aldol condensation polymerization

Submicron-size monodisperse polystyrene/polyglutaraldehyde composite particles having aldehyde groups at the surfaces were produced by seeded aldol condensation polymerization of glutaraldehyde in the presence of polystyrene particles prepared by emulsifier-free emulsion polymerization. This technique is expected to be useful for the production of size-controlled polymer particles having aldehyde groups.Part CXXXVI of the series Studies on Suspension and Emulsion     

Influences of the locations of monomer and initiator in the seeded polymerization systems on the morphologies of micron-sized monodispersed composite polymer particles

Three kinds of micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/BMA=2/1, wt. ratio) were produced by two kinds of seeded polymerizations ofn-butyl methacrylate (BMA) in the presence of about 2 m-sized monodispersed PS particles, and their morphologies were examined. One was produced by a seeded dispersion polymerization where almost monomers and initiators exist in an ethanol/water (1/1, w/w) medium. The others two were produced by seeded polymerizations utilizing the dynamic swelling method, where almost monomers exist in the PS seed particles, with 2,2-azobisisobutyronitrile initiator in the monomer-swollen particles and with 2,2-azobis [2-(2-imidazolin-2-yl)propane] initiator in an ethanol/water (1/5, w/w) medium. In the former polymerization, the produced composite particles had a core-shell structure consisting of a PS-core and a PBMA-shell, whereas in the latter two polymerizations, they had a POO (Polymeric Oil-in-Oil) structure consisting of a PS-matrix and many PBMA-domains, regardless of the location of initiator in the systems. From these results, it is concluded that the location of BMA monomer in the seeded polymerization systems with micron-sized monodispersed PS seed particles greatly affects the morphologies of produced PS/PBMA composite particles.Part CLI of the series Studies on Suspension and Emulsion     

Micron-sized,monodisperse, snowman/confetti-shaped polymer particles by seeded dispersion polymerization

Snowman/confetti-shaped, micron-sized, monodisperse composite particles were prepared by seeded dispersion polymerizations of n-butyl methacrylate (nBMA) with 1.28 and 2.67 m-sized polystyrene (PS) seed particles, respectively, in an ethanol/water (80/20, w/w) medium. These nonspherical composite particles consisted of one or several poly(nBMA) protuberances on the surfaces of the spherical PS particles.Part CCLXII of the series Studies on Suspension and Emulsion     

Preparation of micron-size monodisperse polymer microspheres having chloromethyl group

Micron-size monodisperse polymer microspheres having chloromethyl groups thereon were prepared by two-step polymerization process as follows. First, micron-size monodisperse polystyrene particles were prepared by dispersion polymerization with 2,2-azobisisobutyronitrile as initiator in ethanol-water medium in the presence of poly(acrylic acid) as stabilizer under various conditions. Secondly, in the presence of the 1.9-m monodisperse polystyrene particles produced under the optimum conditions, seeded copolymerization for styrene and chloromethyl styrene was carried out. The seeded copolymerization proceeded smoothly without producing new particles, and it was confirmed by x-ray photoelectron spectroscopy that the chloromethyl group existed more at the surface of the produced microsphere than at that of film cast from the benzene solution in which the microspheres were dissolved.Part CVI of the series Studies on Suspension and Emulsion.     

Production of submicron-size monodisperse polymer particles having aldehyde groups by the seeded aldol condensation polymerization of glutaraldehyde (II)

Submicron-size monodisperse polystyrene/polyglutaraldehyde (PS/PGLA) composite particles having aldehyde groups at the surfaces were produced by the seeded aldol condensation polymerization of glutaraldehyde at various temperatures of 040°C. Since a part of aldehyde groups was consumed by the Cannizzaro reaction (hemiacetal formation) as a intermolecular reaction of PGLA, the amount of aldehyde groups on PS/PGLA composite particles was varied by the competition between the aldol condensation reaction and the Cannizzaro reaction at the various temperatures.Part CXXXIX of the series Studies on Suspension and Emulsion     

Preparation of micron-size monodisperse polymer particles having highly crosslinked structures and vinyl groups by seeded polymerization of divinylbenzene using the dynamic swelling method

Micron-size monodisperse polystyrene/polydivinylbenzene (PS/PDVB) composite particles having highly crosslinked structures and vinyl groups were prepared as follows. First, 1.9 m-size monodisperse PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (70/30, w/w) solution which dissolved divinylbenzene (DVB) monomer, benzoyl peroxide as an initiator and poly(vinyl alcohol) as a stabilizer. The PS seed particles were swollen with a large amount of DVB monomers to 4.3 m in diameter while keeping good monodispersity by the dynamic swelling method, where water was slowly added, continuously, with a micro feeder into the dispersion. And then, the seeded polymerization of the absorbed DVB was carried out.Part CXXXV of the series Studies on Suspension and Emulsion     

Preparation of micron-size monodisperse poly(2-hydroxyethyl methacrylate) particles by dispersion polymerization

Dispersion polymerization of 2-hydroxyethyl methacrylate using four categories of polymeric stabilizers in a mixture of good and poor solvents was performed to produce polymeric particles. The stabilizers employed were methyl methacrylate and styrene homopolymers, methacryloyl-terminated poly(methyl methacrylate) and polystyrene macromonomers, an amphiphilic poly(methyl methacrylate-co-methacrylic acid-graft-styrene), and polybutadiene derivatives containing reactive vinyl groups. Dispersion copolymerization with a small amount of the macromonomer gave micron-size particles with relatively narrow size distribution. The amphiphilic graft copolymer and the polybutadiene derivatives also afforded monodisperse particles. The mixed ratio between good and poor solvents greatly affected the particle size and size distribution. © 1996 John Wiley & Sons, Inc.     

Influence of the seed polymer on the chromatographic properties of size monodisperse polymeric separation media prepared by a multi-step swelling and polymerization method

Monodisperse polymer particle-based separation media were prepared by a multi-step swelling and polymerization method with two pairs of monomers and two porogenic solvents. Their chromatographic properties were compared to those of beads prepared by a corresponding suspension polymerization method without the use of seed polymer to ascertain the influence of the seed polymer on their porous structures. A large change in porous structure was observed when the swollen particle consisting of monomers and porogenic solvents contained at least one good solvent for the polystyrene seed polymer, allowing it to remain in the polymerizing medium. In contrast, when the polystyrene seed particle was excluded from the swollen oil droplets, due to its poor solubility in the monomers and the porogenic solvents, there was no difference in the chromatographic properties such as pore volume, pore size, pore size distribution, or retention selectivity between the multi-step swelling and polymerization method and the suspension polymerization method. Since the only difference between the multi-step swelling and polymerization method and the suspension method is the use of the seed polymer, it appears that a very small amount (< 1% v/v) of seed polymers in the enlarged swollen droplets plays an important role as a porogen and affects the porous structure as well as the chromatographic properties of the monodisperse polymer particle-based separation media. © 1993 John Wiley & Sons, Inc.     

Production of micron-sized, monodisperse composite polymer particles having epoxy groups by seeded dispersion polymerization

 Micron-sized, monodisperse polystyrene (PS)/glycidyl methacrylate–divinylbenzene copolymer core/shell composite particles having epoxy groups in the shells were produced by seeded dispersion copolymerization of glycidyl methacrylate and divinylbenzene in an ethanol/water medium with 1.65-μm-sized, monodisperse PS seed particles. By chemical modifications of epoxy groups with sodium hydrogensulfite and dimethylamine, composite polymer particles having sulfonate and dimethylamino groups, respectively, in the shells were prepared. Received: 13 September 2000 Accepted: 31 January 2001     

Formation of multihollow structures in crosslinked composite polymer particles

Micron-size monodisperse polymer particles having multihollow structures were prepared as follows. First, micron-size monodisperse polystyrene/poly(styrene-divinylbenzene) (PS/P(S-DVB)) composite particles were produced by seeded copolymerization of S and DVB with 2,2-azobisisobutyronitrile as an initiator in the ethanol/water (76/24, weight ratio) medium in the presence of 2.37 m-size monodisperse PS seed particles produced by dispersion polymerization. The molar ratio of S/DVB was changed in the range of 1/110/1. The uncrosslinked polymer within the composite particles was extracted with toluene under reflux. For the highest DVB content (S/DVB=1/1, molar ratio), one large hollow was observed in a part of the composite particles after the extraction. For the middle DVB content (S/DVB=4/1, molar ratio), multihollow structure was observed in all the particles. For the lowest DVB content (S/DVB=10/1, molar ratio), fine multihollow structure was observed in all the particles.Part CXLIII of the series Studies on Suspension and Emulsion     

Pore size in one‐step swelling and polymerization of monodisperse polymer beads

Crosslinked polystyrene beads were prepared at low swelling ratios by one‐step swelling and polymerization method. Pore size of the beads was observed based on the GPC calibration curves. It is found that: (1) the pore size increases as the swelling ratio decreases; (2) when a good solvent is used as the porogen the pore size increases with the crosslinking monomer content; and (3) at high crosslinking monomer content the pore size does not depend on the porogen solubility. The effects are discussed in terms of polymer miscibility, including phase separation between the seed and bead polymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3270–3277, 2000     

Morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

 Monodispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles having 9.4 μm in diameter were produced by seeded polymerization for the dispersion of highly n-butyl methacrylate (BMA)-swollen PS particles, and their morphologies were examined. The highly BMA-swollen PS particles (about 150 times the weight of the PS seed particles) were prepared by mixing monodispersed 1.8 μm-sized PS seed particles and 0.7 μm sized BMA droplets prepared with an ultrasonic homogenizer in ethanol/water (1/2, w/w) medium at room temperature. After NaNO₂ aqueous solution as inhibitor was added in the dispersion, the seeded polymerization was carried out at 70 °C. In an optical microscopic observation, one or two spherical high contrast regions which consisted mainly of PS were observed inside PS/PBMA composite particles. In the PS domain, there were many fine spherical PBMA domains. Such morphologies were based on the phase separation of PS and PBMA within the homogeneous swollen particles during the seeded polymerization. Received: 04 June 1997 Accepted: 27 August 1997     

Preparation of micron-sized monodispersed highly monomer- “adsorbed” polymer particles having snow-man shape by utilizing the dynamic swelling method with tightly cross- linked seed particles

Micron-sized, monodispersed highly styrene-“adsorbed” particles having snow-man shape were prepared by the dynamic swelling method (DSM) with tightly cross-linked polymer seed particles as follows. First, 3.8 μm-sized monodispersed polystyrene (PS)/ poly(divinylbenzene) (PDVB) (PS/PDVB = 1/10 wt. ratio) composite particles produced by seeded polymerization utilizing DSM were dispersed in an ethanol/water (6/4, w/w) solution dissolving styrene monomer, and poly(vinyl alcohol) as a stabilizer. Second, water was subsequently added to the dispersion with a micro-feeder at a rate of 2.88 ml/h at room temperature. The cross-linked seed particles adsorbed a large amount of styrene onto the surfaces and resulted in mono-dispersed highly styrene-“adsorbed” snow-man shape particles having about 10 μm in diameter. Received: 16 April 1998 Accepted: 9 June 1998     

Control of hollow size of micron-sized monodispersed polymer particles having a hollow structure

Micron-sized monodispersed cross-linked polymer particles having one hollow in the inside were produced by seeded polymerization for the dispersion of (toluene/divinylbenzene)-swollen PS particles prepared utilizing the dynamic swelling method which the authors proposed. In order to control the hollow size, the weight ratio of toluene/PS was changed in the range of 520. The hollow size increased with an increase in the weight ratio. Even if benzene and xylene were used in place of toluene, similar hollow particles were produced, though the hollow size was affected by their solubility in water.Part CLIII of the series Studies on Suspension and Emulsion