铝合金微弧氧化过程中电学参量的特性研究

利用自制的数据采集系统研究了恒定电压下铝合金微弧氧化过程中有关电学参量随时间的变化规律.结果表明：通电回路中的阴极和阳极峰值电流随处理时间的变化明显分为5个阶段；陶瓷膜的动态正向电阻和电阻率随处理时间分阶段变化，而动态的反向电阻和电阻率随时间的变化不大.在微弧氧化过程中，各时刻的动态正、反向电阻值不同，一般情况下，动态正向电阻远大于反向电阻.对不同处理时间样品的扫描电子显微镜分析表明，陶瓷膜呈多孔结构并随处理时间分阶段变化. 关键词： 铝合金 微弧氧化 电学参量 陶瓷膜     

阴极电压脉冲占空比对钛合金微弧氧化膜特性的影响

利用自制多功能微弧氧化电源,在保持双极性电压脉冲幅度不变的条件下,研究了阴极电压脉冲占空比（d_c）对钛合金微弧氧化膜特性的影响.结果表明：阴、阳极的峰值电流随处理时间的变化分为几个不同阶段,各阶段的开始和结束时间与d_c密切相关.氧化膜主要由金红石和锐钛矿相TiO₂组成,金红石相TiO₂的相对含量在d_c=50%附近随d_c的 关键词： 微弧氧化 钛合金 占空比     

电学参数对胶体中工业纯钛微弧氧化膜特性的影响

利用自制多功能微弧氧化(MAO)电源对处在胶体中的工业纯钛表面进行了MAO处理,比较系统地研究了电压脉冲的峰值(U)和占空比(d)对膜层的生长特性、微观结构、相结构和处理后试样耐腐蚀性能的影响.结果表明,随着U的增加或d的加大,膜厚几乎呈线性增加,膜表面微孔尺寸和粗糙度逐渐增大,微孔密度逐渐减小.膜层主要由致密层组成,除U=450V,d=10%时制备试样的膜层中含有少量锐钛矿相TiO2外,其他试样的膜层全由金红石相TiO2组成;在30%硫酸溶液中的耐腐蚀测试表明,MAO处理后试样的耐腐蚀性能与U和d密切相关,随着U的增加或d的加大,试样的耐腐蚀能力逐渐增强.     

Al(OH)3溶胶浓度对TC4钛合金微弧氧化膜特性的影响

利用自制多功能微弧氧化(MAO)电源,在保持电学参数和处理时间不变的条件下对TC4钛合金表面进行了MAO处理,研究了Al(OH)₃溶胶浓度对钛合金MAO膜的生长特性、微观结构、相结构和电致变色特性的影响.结果表明:随着Al(OH)₃溶胶浓度(体积分数)C的增加,膜层的生长速率由慢到快逐渐增加,膜表面微孔尺寸和粗糙度逐渐增大,而微孔密度逐渐减小;当C≤10%时,膜层由锐钛矿相TiO₂组成,而当C>10%时,膜层中开始出现金红石相TiO₂并随着C的增加其相对含量逐渐增大,并在C=40%时,膜层全部由金红石相TiO₂组成;在pH＝2.0的HCl溶液中的循环伏安测试结果表明,C≤20%制备试样的膜层颜色变化不明显,随着C的进一步增加,制备试样的膜层颜色变化逐渐明显,并在C=40%时,其着色呈蓝色且色泽均匀;该试样在循环伏安测试过程中还表现出了良好的稳定性和可逆性. 关键词： 微弧氧化 氧化膜 微观结构 电致变色     

约束阴极微弧氧化放电特性研究

利用Na₂SiO₃-KOH溶液体系,以工业纯铝为基体材料对约束阴极微弧氧化的放电特性进行了研究.考察了恒压模式下电极距离对氧化电流、电位分布及起弧电压的影响,并对电极距离与微弧氧化电能利用率间的关系进行了分析. 结果表明:对于阴阳极等约束条件下,随阴阳极距离加大,工作电流逐渐减小. 而对于仅约束阴极情况,工作电流随着阴阳极间距增加而增大. 这是由于增加阴阳极间距时,虽然约束阴极正下方试样表面的电场强度降低,工作电流减小,但远离约束电极处,阳极表面电场强度却增加,工作电流增大. 起弧电压随电极间距离的增大而升高,但阳极表面电场强度几乎保持不变. 微弧氧化陶瓷层厚度由处理中心沿半径向外逐渐变薄,且中心处陶瓷膜厚度随电极距离的增大迅速减小,电能利用率随之降低. 关键词： 微弧氧化 约束阴极 放电特性 电极间距     

TaC微粒对Ti-6Al-4V合金微弧氧化层结构和性能的影响

为了提高钛合金表面微弧氧化层在海洋环境中的抗腐蚀和耐磨损性能,在硅酸盐系电解液中添加不同浓度粒径在1 μm左右的TaC微粒,制备了 TaC掺杂微弧氧化层.通过扫描电子显微镜、能谱仪和X射线光电子能谱仪等对微弧氧化层的形貌、元素组成及其化学状态进行表征与分析,并对比评价了钛合金表面TaC掺杂微弧氧化层的厚度、表面粗糙度、...     

AZ91D微弧氧化的初步研究

镁合金与钢铁、铝合金、工程塑料等材料相比，具有轻质、高比强度和比刚度、高阻尼性和易于回收等优越的性能优势。因此镁合金的应用技术与开发受到了各界的广泛关注。镁的化学性质活泼、稳定性低，即使在室温下也会在空气中发生氧化，形成一层疏松的氧化膜。因此，必须对其进行表面处理，才能使镁合金在工业生产中发挥其优良的性能。其常用的表面处理方法有微弧氧化、离子注入、化学转化膜、激光表面处理等方法。     

微弧氧化智能控制系统设计

为了解决当前微弧氧化系统数字化程度不高,人机交互不够便捷的问题,提出了一种基于DSP的微弧氧化智能控制系统;完成了微弧氧化系统框架、电源硬件和电源系统软件的设计;采用软件PID和硬件PID调节相配合的方法使电源输出稳定性和实时性都得到了提高;采用了深度信念网络模型对微弧氧化试样的膜层厚度进行预测,同时通过外部存储对运行数据进行存储有效提高了系统的人机交互友好性;实际应用表明,该系统操作方便、实时性好、工艺适应性好、可扩展性好,达到了设计要求。     

电流密度对铝合金微弧氧化膜物理化学特性的影响

利用微弧氧化(MAO)技术，在LYl2铝合金上沉积了显微硬度达42.14GPa的超硬陶瓷膜.采用x射线衍射仪和显微硬度计研究了阳极电流密度j_a和阴极、阳极电流密度比j_c/j_a对MAO膜相构成和力学特性的影响.此外，利用扫描电子显微镜和恒电位仪分别对膜的微结构和抗点腐蚀特性进行了分析.结果表明，高j_a制备的膜主要含α-Al₂O₃相，低j_a制备的膜主要含γ-Al₂O₃相.显微硬度测试表明，这类膜有较高的硬度，但以j_a=15A/dm²和j_c/j_a=0.7制备的陶瓷膜硬度最高.抗点腐蚀测试表明，j_c/j_a对陶瓷膜的微结构有很强的影响. 关键词： 微弧氧化 显微硬度 电流密度 抗点腐蚀     

Characteristics of grain growth of microarc oxidation coatings on pure titanium

Grainy titania coatings are prepared by microarc oxidation on pure titanium （TA2） substrates in a Na2SiO3NaF electrolytic solution. The coating thickness is measured by an optical microscope with a CCD camera. Scanning electron microscope （SEM） and x-ray diffraction （XRD） are employed to characterize the microstructure and phase composition of coatings. The results show that the coating thickness increases linearly as the treatment time increases. The coatings are mainly composed of anatase and rutile （TiO2）. With the increase of treatment time, the predominant phase composition varies from anatase to rutile, which indicates that phase transformation of anatase into rutile occurs in the oxidizing process. Meanwhile, the size of grains existing on the coating surface increases and thus the surface becomes much coarser.     

Tribological behavior of microarc oxidation coatings formed on titanium alloys against steel in dry and solid lubrication sliding

The coatings mainly composed of nanostructured TiO₂ were deposited on Ti6Al4V alloy by microarc oxidation (MAO). The duplex coatings of microarc oxidation combined with spraying graphite process were fabricated for the antifriction purpose. The tribological properties of unpolished, polished and duplex coating against steel under dry friction conditions were examined. It is found that antifriction property of the polished microarc oxidation coating is superior to that of the unpolished one. The improvement is attributed to the low surface roughness and the nanocrystalline structure of coatings. The duplex coating exhibits best antifriction property, registering a lower and steady friction coefficient of ≈0.12 than that of the polished microarc oxidation coating sliding in the similar condition. The good tribological property is attributed to the specially designed duplex structure, the coating adhering strongly to the substrate and serving as the load-supporting underlayer and the graphite layer on top of it working as solid lubricant.     

Preparation and properties of titanium oxide film on NiTi alloy by micro-arc oxidation

Titanium oxide ceramic coatings were prepared by micro-arc oxidation (MAO) in galvanostatic regime on biomedical NiTi alloy in H₃PO₄ electrolyte using DC power supply. The surface of the coating exhibited a typical MAO porous and rough structure. The XPS analysis indicated that the coatings were mainly consisted of O, Ti, P, and a little amount of Ni, and the concentration of Ni was greatly reduced compared to that of the NiTi substrate. The TF-XRD analysis revealed that MAO coating was composed of amorphous titanium oxide. The coatings were tightly adhesive to the substrates with the bonding strength more than 45 MPa, which was suitable for medical applications. The curves of potentiodynamic porlarization indicated that the corrosion resistance of NiTi alloy was significantly improved due to titanium oxide formation on NiTi alloy by MAO.     

Improvement of corrosion properties of microarc oxidation coating on magnesium alloy by optimizing current density parameters

The microstructure, composition and corrosion performance of oxide coatings formed on AM60B alloy using microarc oxidation techniques at different waveforms of applied current densities were investigated within this study. It is found that the use of optimizing current density waveforms, i.e. decaying freely current density in the later stage and stepped decreasing current density, significantly improved the microstructure of oxide coatings compared with the constant current density mode, which are connected with changes in behaviors of spark discharges on the surface in oxidation process. The optimal waveform of current density is showed to be decaying freely current density in the later stage, which results in sealing the originally formed large micropores. The optimisation of the microstructure results in a significant improvement of the corrosion resistance of oxide coating.     

Compositional and structural evolution of the titanium dioxide formation by thermal oxidation

Titanium oxide films were prepared by annealing DC magnetron sputtered titanium films in an oxygen ambient. X-ray diffraction （XRD）, Auger electron spectroscopy （AES） sputter profiling, MCs^＋-mode secondary ion mass spectrometry （MCs^＋-SIMS） and atomic force microscopy （AFM） were employed, respectively, for the structural, com- positional and morphological characterization of the obtained films. For temperatures below 875 K, titanium films could not be fully oxidized within one hour. Above that temperature, the completely oxidized films were found to be rutile in structure. Detailed studies on the oxidation process at 925K were carried out for the understanding of the underlying mechanism of titanium dioxide （TiO2） formation by thermal oxidation. It was demonstrated that the formation of crystalline TiO2 could be divided into a short oxidation stage, followed by crystal forming stage. Relevance of this recognition was further discussed.