大功率单脉冲超声信号发生器的设计

为了提高探伤深度,实现混凝土大坝等散射强介质的超声检测,本文提出了一种成本低,小体积,结构简单的大功率单脉冲超声信号发生器,并给出了原理电路设计。所述装置利用控制电容充放电经脉冲变压器产生瞬时高压脉冲的新思路,克服了过去由于信号幅度限制功率上不去的困难。经实验验证该装置与现有的单脉冲信号发生器相比,探伤深度得到了很大提高,可用于混凝土结构构建的超声探伤。     

Resonance tracking and vibration stablilization for high power ultrasonic transducers

Resonant frequency shift and electrical impedance variation are common phenomena in the application of high power ultrasonic transducers, e.g. in focused ultrasound surgery and in cutting. They result in low power efficiency and unstable vibration amplitude. To solve this problem, a driving and measurement system has been developed to track the resonance of high power transducers and to stabilise their vibration velocity. This has the ability to monitor the operating and performance parameters of the ultrasonic transducers in real time. The configuration of the system, with its control algorithm implemented in LabVIEW (National Instruments, Newbury, UK), ensures flexibility to suit different transducers and load conditions. In addition, with different programs, it can be utilised as a high power impedance analyser or an instantaneous electrical power measurement system for frequencies in the MHz range. The effectiveness of this system has been demonstrated in detailed studies. With it, high transducer performance at high power can be achieved and monitored in real time.     

A calculation scheme for the optimum design of ultrasonic transducers

A calculation scheme that establishes the transfer functionof a thickness-mode piezoelectric transducer is described. A computer program enables flexible manipulation of the design. Parameters that can be inserted are the properties of the piezo-material, the quarter-wavelength layer(s), the backing load and the electrical tuning and matching.Optimization criteria such as maximum bandwidth, optimum dynamic range, minimum pulse duration and minimum round-trip insertion loss (or maximum efficiency) are discussed.     

Progress in stacked piezocomposite ultrasonic transducers for low frequency applications

A stacked ultrasonic transducer comprises multiple individual layers connected mechanically in series and electrically in parallel to reduce the fundamental thickness mode resonance to a frequency corresponding to the transit time of the complete stack and the electrical impedance to a value which corresponds to that of the layers of the stack in parallel. In turn, this allows lower frequency resonant operation than would be possible with a single layer, and facilitates electrical impedance matching to typical transmission circuitry. On transmission, an ideal stack of uniform layers will have an output amplitude larger than that of the equivalent single layer by a factor equal to the . However, using conventional signal amplification circuitry on reception, the output voltage amplitude will be smaller than that of the equivalent single layer by a similar factor. In the past, stacks have commonly been assembled from layers of conventional piezoceramic material but more recently there have been reports of stacks of 1–3 piezocomposites and it is this type that is considered here. The work described in this paper is motivated by the need to operate at frequencies lower than are possible using conventional piezocomposite fabrication technology. Progress in comparison of experimental and simulated results is outlined and the highlights of a theoretical design study are presented. These show that although the general behaviour of a stacked structure is easily predicted, a rigorous theoretical analysis is essential to understand the detail of even a limited range of possible designs.     

The development of recent high-power ultrasonic transducers for Near-well ultrasonic processing technology

With the reduction of crude oil throughout the world, enhance oil recovery technology has become a major oil research topics, which can greatly increase the recovery ratio of the crude oil before the dawning of renewable energy era. Near-well ultrasonic processing technology, as one new method, has attracted more attention for Enhanced Oil Recovery due to its low cost, good applicability and no environmental pollution in recent rears. There are two important relevant aspects about Near-well ultrasonic processing technology: (a) how to enhance the oil flow through the rocks into the pumping pool and (b) how to reduce the oil viscosity so that it can be easier to pump. Therefore, how to design a high-power ultrasonic equipment with excellent performance is crucial for Near-well ultrasonic processing technology. In this paper, recent new high-power ultrasonic transducers for Near-well ultrasonic processing technology are summarized. Each field application of them are also given. The purpose of this paper is to provide reference for the further development of Near-well ultrasonic processing technology.With the reduction of crude oil throughout the world, enhance oil recovery technology has become a major oil research topics, which can greatly increase the recovery ratio of the crude oil before the dawning of renewable energy era. Near-well ultrasonic processing technology, as one new method, has attracted more attention for Enhanced Oil Recovery due to its low cost, good applicability and no environmental pollution in recent rears. There are two important relevant aspects about Near-well ultrasonic processing technology: (a) how to enhance the oil flow through the rocks into the pumping pool and (b) how to reduce the oil viscosity so that it can be easier to pump. Therefore, how to design a high-power ultrasonic equipment with excellent performance is crucial for Near-well ultrasonic processing technology. In this paper, recent new high-power ultrasonic transducers for Near-well ultrasonic processing technology are summarized. Each field application of them are also given. The purpose of this paper is to provide reference for the further development of Near-well ultrasonic processing technology     

A comparison of two methods for determining ultrasonic intensity for medical transducers

The spatial and temporal average intensity (ISATA) is determined for four diagnostic ultrasound transducers by two methods: (a) direct measurements (beam profiling) with a miniature hydrophone, as described in the AIUM-NEMA standard, and (b) estimating from measurements of total power and assumptions about beam size. The latter method is frequently used by diagnostic ultrasound manufacturers when reporting output levels to users and regulatory agencies. However, due to the conventions for defining beam area, this method actually overestimates the spatial average intensity. For the four transducers tested, the estimated ISATA exceeds the measured ISATA by several hundred percent. The spatial peak, temporal average intensity (ISPTA) was also measured for the four transducers and is less than the estimated ISATA in every case.     

Microfabrication of stacks of acoustic matching layers for 15 MHz ultrasonic transducers

This paper presents a novel method used to manufacture stacks of multiple matching layers for 15 MHz piezoelectric ultrasonic transducers, using fabrication technology derived from the MEMS industry. The acoustic matching layers were made on a silicon wafer substrate using micromachining techniques, i.e., lithography and etch, to design silicon and polymer layers with the desired acoustic properties. Two matching layer configurations were tested: a double layer structure consisting of a silicon–polymer composite and polymer and a triple layer structure consisting of silicon, composite, and polymer. The composite is a biphase material of silicon and polymer in 2-2 connectivity. The matching layers were manufactured by anisotropic wet etch of a (1 1 0)-oriented Silicon-on-Insulator wafer. The wafer was etched by KOH 40 wt%, to form 83 μm deep and 4.5 mm long trenches that were subsequently filled with Spurr’s epoxy, which has acoustic impedance 2.4 MRayl. This resulted in a stack of three layers: The silicon substrate, a silicon–polymer composite intermediate layer, and a polymer layer on the top. The stacks were bonded to PZT disks to form acoustic transducers and the acoustic performance of the fabricated transducers was tested in a pulse-echo setup, where center frequency, −6 dB relative bandwidth and insertion loss were measured. The transducer with two matching layers was measured to have a relative bandwidth of 70%, two-way insertion loss 18.4 dB and pulse length 196 ns. The transducers with three matching layers had fractional bandwidths from 90% to 93%, two-way insertion loss ranging from 18.3 to 25.4 dB, and pulse lengths 326 and 446 ns. The long pulse lengths of the transducers with three matching layers were attributed to ripple in the passband.     

超声手术刀声学系统设计和实验*

为兼顾阶梯型变幅杆的高放大系数以及曲线过渡变幅杆突变截面处的高疲劳强度,本文提出了一种最速曲线过渡段的超声刀换能器。首先,基于等效电路法,设计了夹心式压电换能器的基本结构。在此基础上,结合超声刀的工作条件和材料特性,对换能器基本结构进行精确设计;然后,利用FEM法和实验法获取了换能器纵振频率以及频率响应曲线,进一步证明了本文所设计换能器的有效性;最后,对所设计的换能器进行了一系列测试,结果表明：测定了无负载换能器谐振频率与输出端振幅,与设计目标、仿真结果相吻合;连接负载后凝血,切割效果良好。     

Optimization design of high power ultrasonic circular ring radiator in coupled vibration

This paper presents a new high power ultrasonic (HPU) radiator, which consists of a transducer, an ultrasonic horn, and a metal circular ring. Both the transducer and horn in longitudinal vibrations are used to drive a metal circular ring in a radial-axial coupled vibration. This coupled vibration cannot only generate ultrasound in both the radial and axial directions, but also focus the ultrasound inside the circular ring. Except for the radial-axial coupled vibration mode, the third longitudinal harmonic vibration mode with relative large vibration amplitude is also detected, which can be used as another operation mode. Overall, the HPU with these two vibration modes should have good potential to be applied in liquid processing, such as sonochemistry, ultrasonic cleaning, and Chinese herbal medicine extraction.     

Load characteristics of high power sandwich piezoelectric ultrasonic transducers

Based on the equivalent circuit theory, the load characteristics of high power piezoelectric ultrasonic sandwich transducers are studied. Two types of loads are studied. One is liquid load as in ultrasonic cleaning, and the other is solid load as in ultrasonic drilling and machining. The effect of load and structure of the transducer on the resonance frequency of the transducer is analyzed. It is shown that the effect of load on the resonance frequency of sandwich transducers with different structures is different. For liquid load as in ultrasonic cleaning, the effect of the load on the resonance frequency of the sandwich transducer with symmetrical structure is the largest. It is the smallest for the transducer with its displacement node in the back metal cylinder. For solid load as in ultrasonic drilling and machining, the effect of the load on the resonance frequency of the sandwich transducer with its displacement node in the front metal cylinder is the largest. It is also the smallest for the transducer with its displacement node in the back metal cylinder. On the other hand, for some applications, such as ultrasonic drilling, when the lateral dimension of the tool is much less than that of the transducer, its effect on the resonance frequency of the transducer is small. The conclusions are useful in designing vibrating systems for different ultrasonic applications.     

Determination of acoustic impedances of multi matching layers for narrowband ultrasonic airborne transducers at frequencies <2.5 MHz - Application of a genetic algorithm

The effective ultrasonic energy radiation into the air of piezoelectric transducers requires using multilayer matching systems with accurately selected acoustic impedances and the thickness of particular layers. One major problem of ultrasonic transducers, radiating acoustic energy into air, is to find the proper acoustic impedances of one or more matching layers. This work aims at developing an original solution to the acoustic impedance mismatch between transducer and air. If the acoustic impedance defences between transducer and air be more, then finding best matching layer(s) is harder. Therefore we consider PZT (lead zirconate titanate piezo electric) transducer and air that has huge acoustic impedance deference. The vibration source energy (PZT), which is used to generate the incident wave, consumes a part of the mechanical energy and converts it to an electrical one in theoretical calculation. After calculating matching layers, we consider the energy source as layer to design a transducer. However, this part of the mechanical energy will be neglected during the mathematical work. This approximation is correct only if the transducer is open-circuit. Since the possibilities of choosing material with required acoustic impedance are limited (the counted values cannot always be realized and applied in practice) it is necessary to correct the differences between theoretical values and the possibilities of practical application of given acoustic impedances. Such a correction can be done by manipulating other parameters of matching layers (e.g. by changing their thickness). The efficiency of the energy transmission from the piezoceramic transducer through different layers with different thickness and different attenuation enabling a compensation of non-ideal real values by changing their thickness was computer analyzed (base on genetic algorithm). Firstly, three theoretical solutions were investigated. Namely, Chebyshev, Desilets and Souquet theories. However, the obtained acoustic impedances do not necessarily correspond to a nowadays available material. Consequently, the values of the acoustic impedances are switched to the nearest values in a large material database. The switched values of the acoustic impedances do not generally give efficient transmission coefficients. Therefore, we proposed, in a second step, the use of a genetic algorithm (GA) to select the best acoustic impedances for matching layers from the material database for a narrow band ultrasonic transducer that work at frequency below the 2.5 MHz by considering attenuation. However this bank is rich, the results get better. So the accuracy of the propose method increase by using a lot of materials with exact data for acoustic impedance and their attenuation, especially in high frequency. This yields highly more efficient transmission coefficient. In fact by using increasing number of layer we can increase our chance to find the best sets of materials with valuable both in acoustic impedance and low attenuation. Precisely, the transmission coefficient is almost equal to unity for the all studied cases. Finally the effect of thickness on transmission coefficient is investigated for different layers. The results showed that the transmission coefficient for air media is a function of thickness and sensitive to it even for small variation in thickness. In fact, the sensitivity increases when the differences of acoustic impedances to be high (difference between PZT and air).     

超声探头的响应特性及暂态回波模型

建立检测系统的数学模型,可以更好地理解超声检测的物理本质。分析了超声波从产生、介质中传播、缺陷耦合以及接收的全过程,将缺陷回波表示为探头响应函数与缺陷响应的时域卷积。利用空间脉冲响应和基尔霍夫近似建立了超声波与平面型缺陷的耦合模型,用大平面试块底面回波和大平面响应进行反卷积求得了探头的响应函数,并详细分析了探头在不同偏置位置时不同大小缺陷响应的特点,发现缺陷回波由直达回波和边缘回波组成,直达回波和边缘回波极性相反,且直达回波的幅值远远大于边缘回波。     

超声检测用窄脉冲探头高阻抗背衬的研制

利用一种简单的压力装置，制作与PZT压电晶片匹配的背衬块，最高声阻抗可达25．1×106kg·m-2·s－1用于试制窄脉冲探头，可以实现1.5周期的脉冲．     

Influence of the thickness of matching layers on narrow band transmitter ultrasonic airborne transducers with frequencies <100 kHz: Application of a genetic algorithm

The acoustic impedances of matching layers and their thicknesses are the most important and influential parameters in the performance of airborne ultrasonic transducers. In this paper, the optimum thicknesses of the matching layers of the narrow band transmitter ultrasonic transducer regarding transmission coefficient were determined by individual calculations using a genetic algorithm. The genetic algorithm was chosen because it is a powerful tool in the optimization domain. The results show that the permitted thickness variation is 0.0005% for one matching layer, and this value can be increased to 0.0031%, which corresponds to the permitted thickness variation for five matching layers. Approximately 55% enhancement in the transmission coefficient is theoretically possible, and 42% enhancement was observed experimentally when the genetic algorithm was applied to calculate the matching layer thicknesses in place of the quarter wavelength equation that is conventionally used for the determination of layer thickness. To verify our approach, the effect of the thickness variation on the transmission coefficient has been investigated experimentally for three, four and five matching layers. The experimental results displayed good agreement with the theoretical predictions.     

高频聚焦换能器声场的激光测量法

本文描述了一种使用激光测振技术测量高频聚焦换能器声场布的方法，并给出了使用该方法对一种高频聚换能器进行测量的结果，通过理论计算对结果的正确性进行了验证。     

A procedure for the efficient selection of piezoelectric ceramics constituting high-power ultrasonic transducers

The most characteristic narrow-band transducer structure for high-power ultrasonic applications is the well known piezoelectric sandwich which is reminiscent of the Langevin transducer. Such structure is generally used jointly with other components in the construction of industrial high-power transducers. One of the main objectives in the design and construction of such high-power transducers is to minimize energy losses. To that purpose the selection of the piezoelectric ceramic rings forming the sandwich requires clear and specific criteria. This paper deals with a numerical and experimental procedure for the accurate selection of the piezoelectric rings constituting high-power transducers, based on the analysis of the mechanical Q, the frequency and the resonance curve. The procedure was experimentally checked by constructing and characterizing several transducer structures.     

Optimization of un-tethered, low voltage, 20-100kHz flexural transducers for biomedical ultrasonics applications

This paper describes optimization of un-tethered, low voltage, 20-100 kHz flexural transducers for biomedical ultrasonics applications. The goal of this work was to design a fully wearable, low weight (<100 g), battery operated, piezoelectric ultrasound applicator providing maximum output pressure amplitude at the minimum excitation voltage.Such implementation of ultrasound applicators that can operate at the excitation voltages on the order of only 10-25 V is needed in view of the emerging evidence that spatial-peak temporal-peak ultrasound intensity (I_SPTP) on the order of 100 mW/cm² delivered at frequencies below 100 kHz can have beneficial therapeutic effects. The beneficial therapeutic applications include wound management of chronic ulcers and non-invasive transdermal delivery of insulin and liposome encapsulated drugs.The early prototypes of the 20 and 100 kHz applicators were optimized using the maximum electrical power transfer theorem, which required a punctilious analysis of the complex impedance of the piezoelectric disks mounted in appropriately shaped metal housings.In the implementation tested, the optimized ultrasound transducer applicators were driven by portable, customized electronics, which controlled the excitation voltage amplitude and facilitated operation in continuous wave (CW) or pulsed mode with adjustable (10-90%) duty cycle. The driver unit was powered by remotely located rechargeable lithium (Li) polymer batteries. This was done to further minimize the weight of the applicator unit making it wearable. With DC voltage of approximately 15 V the prototypes were capable of delivering pressure amplitudes of about 55 kPa or 100 mW/cm² (I_SPTP). This level of acoustic output was chosen as it is considered safe and side effects free, even at prolonged exposure.     

Review of the design of power ultrasonic generator for piezoelectric transducer

The power ultrasonic generator (PUG) is the core device of power ultrasonic technology (PUT), and its performance determines the application of this technology in biomedicine, semiconductor, aerospace, and other fields. With the high demand for sensitive and accurate dynamic response in power ultrasonic applications, the design of PUG has become a hot topic in academic and industry. However, the previous reviews cannot be used as a universal technical manual for industrial applications. There are many technical difficulties in establishing a mature production system, which hinder the large-scale application of PUG for piezoelectric transducers. To enhance the performance of the dynamic matching and power control of PUG, the studies in various PUT applications have been reviewed in this article. Initially, the demand design covering the piezoelectric transducer application and parameter requirements for ultrasonic and electrical signals is overall summarized, and these parameter requirements have been recommended as the technical indicators of developing the new PUG. Then the factors affecting the power conversion circuit design are analyzed systematically to realize the foundational performance improvement of PUG. Furthermore, advantages and limitations of key control technologies have been summarized to provide some different ideas on how to realize automatic resonance tracking and adaptive power adjustment, and to optimize the power control and dynamic matching control. Finally, several research directions of PUG in the future have been prospected.     

Automatic system for dynamic control of resonance in high power and high Q ultrasonic transducers

This paper describes the fundamentals, design criteria and electronic structure of a new frequency control system to keep permanently at resonance high Q ultrasonic transducers whose mechanical resonance band may vary within wide limits under normal operating conditions. The procedure developed is based on keeping constant at its zero value the phase of the motional admittance of the transducer by automatically and instantaneously adjusting the frequency of the driving signal provided by a voltage controlled oscillator. The characteristics of this system, especially the fact that the transducer is not an integral part of the feed-back loop of the oscillatory circuit and the frequency tracking mechanism does not depend directly on the magnitude of the motional variables of the transducer, offer some advantages in construction and performance with respect to the conventional motional positive feed-back systems.