Etching-assisted femtosecond laser microfabrication

Although femtosecond laser microfabrication is one of the most promising three-dimensional(3D) fabrication techniques, it could suffer from low fabrication efficiency for structures with high 3D complexities. By using etching as a main assistant technique, the processing can be speeded up and an improved structure surface quality can be provided. However,the assistance of a single technique cannot satisfy the increasing demands of fabrication and integration of highly functional 3D microstructures. Therefore, a multi-technique-based 3D microfabrication method is required. In this paper, we briefly review the recent development on etching-assisted femtosecond laser microfabrication(EAFLM). Various processing approaches have been proposed to further strengthen the flexibilities of the EAFLM. With the use of the multi-technique-based microfabrication method, 3D microstructure arrays can be rapidly defined on planar or curved surfaces with high structure qualities.     

飞秒激光双光子微细加工技术及研究现状

飞秒激光双光子微细加工技术以其特有的高精度三维微加工优势,成为微型机械加工领域新的发展方向之一。介绍了飞秒激光双光子微细加工技术的原理和应用的现状。结合目前已有的微细加工技术,对双光子微细加工技术的特点加以评述。简要报道了利用飞秒激光双光子微细加工技术的一些研究进展。探讨了飞秒激光双光子微细加工技术今后的发展方向及其存在的基本问题。     

Direct fabrication of microgratings in fused quartz by laser-induced plasma-assisted ablation with a KrF excimer laser

We report precision microfabrication of fused quartz by laser ablation with a conventional UV laser for what is believed to be the first time. A high-quality micrograting structure is fabricated in fused quartz by a novel technique of laser-induced plasma-assisted ablation with a single KrF excimer laser (248 nm). The plasma generated from a metal target by laser irradiation effectively assists in ablation of the fused-quartz substrate by the same laser beam, although the laser beam is transparent to the substrate. A grating with a period of 1.06 mum is achieved by use of a phase mask. We can control the grating depth to 300 nm by changing the pulse number. This technique permits high-quality microfabrication of electronic and optoelectronic devices based on fused quartz and related silicate materials by use of a conventional UV laser.     

双光子激光扫描荧光显微镜及其应用

文章对双光子激光扫描荧光显微镜的原理及其应用进行了综述,双光子激光扫描荧光显微镜的本征的空间三维成像特性广泛应用于生命科学、半导体和三维高密度数据存储及其微细加工的研究。     

Frontispiece: Optical waveguides in crystalline dielectric materials produced by femtosecond‐laser micromachining

Femtosecond‐laser micromachining has been developed as one of the most efficient techniques for direct three‐dimensional microfabrication of transparent optical materials. In integrated photonics, by using direct writing of femtosecond/ultrafast laser pulses, optical waveguides can be produced in a wide variety of optical materials. With diverse parameters, the formed waveguides may possess different configurations. The paper by F. Chen and J.R. Vázquez de Aldana (pp. 251–275) focuses on crystalline dielectric materials, and is a review of the state‐of‐the‐art in fabrication, characterization and applications of femtosecond‐laser micromachined waveguiding structures in optical crystals and ceramics.     

Fabrication of high-efficiency diffraction gratings in glass

We investigated a microfabrication process for optical gratings with periods of micrometer order that use ultrafast laser pulses in semiconductor-doped glass. ZnS- or PbS-doped SiO2-A12O3-B2O3-CaO-ZnO-Na2O-K2O glass was prepared by a melting method. Glass transmission diffraction gratings with a high refractive-index difference were fabricated with femtosecond laser pulses. The first-order diffraction efficiencies of these gratings were approximately 80%, and the first-order diffraction angles of these gratings were 8 degrees at telecommunication wavelengths.     

亚微米结构的可见光聚合全息制作

报道用激光全息技术结合可见光光聚合制作周期结构的方法和物理机理;对多束激光相干产生的空间干涉光场进行了讨论;提供了一组激光束的偏振态的最佳组合,使激光全息技术制作理想的亚微米单晶结构更有效和快捷.分析了曝光量与制作效果的关系,此法可实现小球自排无法实现的大幅度占空比调节.与紫外光光聚合相比,可见光光聚合可在监视下调节,操作方便安全. 关键词： 激光全息技术 光学晶格 光子晶体     

Fabrication of microchip based on UV transparent polymer for DNA electrophoresis by F2 laser ablation

A microchip for DNA electrophoresis made of a new UV transparent polymer material (CYTOP) whose absorption edge is much shorter than 190 nm has been fabricated by F₂ laser ablation. F₂ laser ablation achieves high-quality microfabrication of CYTOP surface with little deterioration of the optical property and little debris deposition at etched area. The microchip in which the microchannel connected with two reservoirs was embedded was successfully fabricated by bonding the ablated sample to the virgin CYTOP sheet. The fabricated microchip was applied for DNA analysis by electrophoresis and succeeded in separating different base-pares (bp) of DNA from 50 to 766 bp with resolution of 100 bp. PACS 42.70.Jk; 52.38.Mf; 82.45.-h     

Development of practical system for laser-induced plasma-assisted ablation (LIPAA) for micromachining of glass materials

The laser-induced plasma-assisted ablation (LIPAA) process developed by us, in which only a single conventional pulsed laser is used, makes it possible to perform high-quality and high-speed glass microfabrication. We developed the LIPAA system, which uses the second harmonic of a diode pumped Q-switched Nd:YAG laser, for practical use in industry. The system comprises two optical components, which are the objective lens for high-resolution microfabrication and the galvano mirror type scanner for high-speed patterning of complicated microstructures. In addition to surface microstructuring of the glass, selective metallization of the glass by the LIPAA process, followed by electroless Cu plating, is demonstrated . PACS 42.70.Ce; 42.55Xi     

Development of three-dimensional microfabrication method using thermo-sensitive resin

We have developed a three-dimensional microfabrication method using thermo-sensitive resin. This method exploits the fact that polymerization of thermo-sensitive resins does not obey the law of linear superposition. Three-dimensional (3D) objects are created inside the thermo-sensitive resin by 3D scanning of the volume with a focused laser. Fabrication with the focus of the laser inside the resin can achieve good accuracy and high resolution of the structure. A fabrication system, which consisted of a CD-R pick-up laser and an XYZ stage, was built. Nonlinear polymerizations of the thermo-sensitive resin were verified by fabrication in various conditions of laser intensity and exposure time. In order to demonstrate the present method, a simple 3D microstructure was fabricated inside the resin. PACS 42.62.Cf; 42.70.Jk; 42.82.Cr     

Effect of film properties on the material removing characteristics in femtosecond laser rear-side ablation of chromium film

The microfabrication of films with femtosecond lasers has been researched widely for its high spatial resolution and sub-spot-size features. Compared with the common front-side ablation, femtosecond laser rear-side ablation mechanism of films is more complex due to the possible film breaking process. In this paper, the effect of film properties such as adhesion strength and cohesion strength on the material removing characteristics in femtosecond laser rear-side ablation of Cr film is investigated. The possible film breaking process in the rear-side ablation is analyzed firstly, and then some experiments with different films, the vapor deposited Cr film, the sputtered Cr film and the Cr film of photomask are performed. The experimental results indicate that the film properties are key factors influencing material removal characteristics for laser rear-side ablation. By varying film properties and laser fluence, femtosecond laser rear-side ablation technique can be applied in laser cleaning process and fabrication of nanostructures. The unique feature of rear-side ablation will widen the application of femtosecond laser micromachining technique.     

Optical waveguide arrays induced in fused silica by void-like defects using femtosecond laser pulses

We report a new approach to the microfabrication of permanent optical waveguide arrays inside fused silica induced by focusing infrared femtosecond laser pulses with microjoule energy. These arrays consist of waveguides limited by void-like damage zones with very loose coupling among adjacent guides, thus allowing the excitation of a single one. The proposed method shows the possibility of using created void-like structures for both the fabrication of integrated optical devices as well as for the control of previously induced refractive index change regions. PACS 42.65.Re; 42.82.Et; 42.79.-e     

Micro-Rotation by Flow-Induced Torque in an Optical Trap

We report a new, simplified mechanism for performing micro-rotation. A sample chamber filled with aqueous solution and mounted on a piezoelectric transducer (PZT)-driven stage was used to produce flow-induced torque for rotating micro-objects. We demonstrated the scheme by rotating ellipsoidal yeast particles and a two-sphere system with 20 mW of laser power. Clockwise or counterclockwise rotation could be controlled by changing the initial angular position of the object trapped and by reversing the direction of the PZT-driven stage. This mechanism has potential applications in microfabrication, biotechnology and fluidic technology.     

飞秒激光在三维微细体系中的应用

飞秒激光的超快特性使其能以极低的脉冲能量获得超强光场,并且激光加照区淀积的能量能以通过热扩散途径逸出辐照区域,其与透明物质相互作用是通过双光子或多光子吸收过程实现,故作用区限域于焦点核心很小体积内,因而在三维微制备及生物医学领域有着独到优势。文章介绍了飞秒激光应用于微爆炸、高密度三维光学数据存储、直写光波导及三维光子晶体制备、生物医学工程等方面的最新进展。飞秒激光三维微制备技术在微电子、计算机、光通信、生物医学等高技术领域有着广阔的应用前景。     

Effect of refractive index-mismatch on laser microfabrication in silica glass

We studied the peculiarities of femtosecond laser microfabrication in silica glass with a refractive index that did not exactly match the value for which the focusing optics is designed. Spherical aberrations resulting from a small refractive index mismatch were found to increase the size and distort the shape of photodamaged regions, thus reducing the spatial resolution of the microfabrication. However, these undesirable effects can be minimized, providing that the focusing depth inside the glass is not too large, and the laser intensity is kept close to the light-induced damage threshold. Received: 3 December 2001 / Accepted: 11 April 2002 / Published online: 10 September 2002 RID="*" ID="*"Corresponding author. Fax: +81-88/656-7598, E-mail: misawa@eco.tokushima-u.ac.jp     

Self-assembled volume vortex grating induced by femtosecond laser pulses in glass

We presented a microfabrication process for optical volume vortex grating inside glass by femtosecond laser pulses. The self-trapped filament of femtosecond laser pulses can induce hundreds μm-long region refractive-index changes in glass. We realized the restructured optical vortex beams using a collimated He–Ne laser beam. The maximum first-order diffraction efficiency was about 19.6%. The volume vortex grating structure fabricated in glass is polarization dependent.     

Real three-dimensional microstructures fabricated by photopolymerization of resins through two-photon absorption

Effective energy windows for two-photon absorption (TPA) photopolymerization of resins were investigated and, with a properly selected laser pulse energy, exquisite three-dimensional (3D) microstructures with submicrometer spatial resolution were achieved. The results show the inherent utility of TPA in the fabrication of real 3D patterns. In particular, we propose and utilize a resin pre-exposure technique by which freely movable components affixed to an axle are built, demonstrating a new application of TPA in laser microfabrication.     

Laser writing techniques for photomask fabrication using a femtosecond laser

Photomasks are the backbone of microfabrication industries. Currently they are fabricated by a lithographic process, which is very expensive and time consuming since it is a multi-step process. These issues can be addressed by fabricating photomasks by direct femtosecond laser writing, which is a single-step process and comparatively cheaper and faster than lithography. In this paper we discuss our investigations on the effect of two types of laser writing techniques, namely front- and rear-side laser writing, with regard to the feature size and the edge quality of a feature. It is proved conclusively that for the patterning of masks, front-side laser writing is a better technique than rear-side laser writing with regard to smaller feature size and better edge quality. Moreover the energy required for front-side laser writing is considerably lower than that for rear-side laser writing. Received: 22 May 2001 / Accepted: 14 September 2001 / Published online: 17 October 2001     

Aluminum thin film enhanced IR nanosecond laser-induced frontside etching of transparent materials

Laser processing of glass is of significant commercial interest for microfabrication of precision optical engineering devices. In this work, a laser ablation enhancement mechanism for microstructuring of glass materials is presented. The method consists of depositing a thin film of aluminum on the front surface of the glass material to be etched. The laser beam modifies the glass material by being incident on this front-side. The influence of ablation fluence in the nanosecond regime, in combination with the deposition of the aluminum layer of various thicknesses, is investigated by determining the ablation threshold for different glass materials including soda-lime, borosilicate, fused silica and sapphire. Experiments are performed using single laser pulse per shot in an air environment. The best enhancement in terms of threshold fluence reduction is obtained for a 16 nm thick aluminum layer where a reduction of two orders of magnitude in the ablation threshold fluence is observed for all the glass samples investigated in this work.