纳米SiO_2对PDMS/PIB不相容共混物在低剪切速率下凝聚行为的影响

借助在线剪切-显微装置研究了简单剪切流场下疏水纳米二氧化硅(SiO2)粒子对聚二甲基硅氧烷/聚异丁烯(PDMS/PIB=90 wt%∶10 wt%)不相容共混物实时结构演变过程的影响.研究表明,分散相尺寸的大小及其分布由粒子含量和剪切速率共同决定.少量纳米SiO2的加入能够抑制PIB分散相的凝聚,分散相的尺寸随着纳米SiO2含量的增大而减小,并且呈现出双峰分布.但随着SiO2粒子含量的进一步增加,分散相尺寸的双峰分布现象逐渐消失.SiO2的加入还导致PIB分散相对剪切速率的依赖性降低.当SiO2粒子含量低于2.5wt%时,较高的剪切速率凝聚得到的分散相的尺寸较大;当SiO2粒子含量超过2.5 wt%后,低速和高速剪切速率下凝聚得到的分散相尺寸基本相同.粒子的包覆、分散相的破碎和凝聚是出现以上现象的根本原因.     

An analysis of the origin of coalescence suppression in compatibilized polymer blends

The course of the flow-induced coalescence and the effects of the Marangoni force and steric repulsion on the coalescence suppression in polymer blends containing a compatibilizer were analysed. The expression for coalescence probability of deformable droplets, reliably describing its dependence on the droplet size, was proposed. It was shown that a strong negative correlation exists between the Marangoni force and steric repulsion contributions and the decisive mechanism of the coalescence suppression cannot be determined from the dependence of coalescence on the shear rate. For prediction of the magnitude of the Marangoni force, the knowledge of the rate of copolymer diffusion along the interface is necessary. The influence of simultaneous collisions of three and more droplets and of droplet deformation in flow, which are not included in available theories, is discussed.     

Morphological hysteresis in immiscible PIB/PDMS blends filled with fumed silica nanoparticles

The morphological hysteresis behavior of immiscible polymer blend reflects the dependence of their steady-state morphology on the shear protocol applied. In this work, the influences of hydrophobic and hydrophilic fumed silica nanoparticles on the morphology hysteresis behavior of immiscible polyisobutylene (PIB)/polydimethylsiloxane (PDMS) (10/90) blends under simple shear flow were investigated by using optical shear technique. Compared with particle-free blend, the morphology hysteresis zone of filled blends was found to be expanded by the addition of hydrophobic or hydrophilic fumed silica nanoparticles. It was found that the expansion of the morphology hysteresis zone in hydrophobic nanoparticle-filled blend stemmed from the suppression of droplet coalescence. However, the expansion in the morphological hysteresis zone for hydrophilic nanoparticle-filled blend, which was less noticeable, might originate from the more difficult breakup of PIB droplets upon the addition of nanoparticles.     

Morphology evolution of polypropylene in immiscible polymer blends for fabrication of nanofibers

Immiscible blends of cellulose acetate butyrate (CAB) and isotactic polypropylenes (iPPs) with different melting index were extruded through a two‐strand rod die. The extrudates were hot‐drawn at the die exit at different draw ratios by controlling the drawing speed. The morphologies of iPP fibers extracted from the as‐obtained extrudates after removal of CAB by acetone were investigated by scanning electron microscopy. The influences of draw ratio, viscosity ratio, and composition ratio of CAB/iPP on the morphology evolution of iPP phase into nanofibers in the immiscible blends were studied. It was found that the thermoplastic iPP nanofibers were formed from the elongation of iPP ellipsoids, end‐to‐end merging of elongated iPP microfibers, and the size decrease of iPP microfibers in the processes of extrusion and drawing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 921–931, 2010     

The early stage of the morphology development of immiscible polymer blends during melt blending: Compatibilized vs. uncompatibilized blends

The early stage of the morphology development has been studied for the blending of two immiscible polymers. Controlled experiments were carried out in a batch mixer in such a way that the rate of melting was low enough to follow up the morphology development of dilute and concentrated systems. For a dilute or semidilute polypropylene and polyamide 6 (PP/PA6) blend with 0.5, 5, or 10 wt % PA6, particles formed in the very early stage of melt blending were very small, of the order of 0.25 to 0.3 μm in radius. They immediately began to grow in size when no compatibilizer was added, indicative of coalescence even in the very early stage of melt blending and/or in very dilute systems (0.5 wt % PA6). Further growth of the particles was eliminated with the introduction of a graft copolymer compatibilizer providing evidence of the stabilizing effect of the copolymer from the very beginning of melting blending. However, the behavior of the morphology development of a concentrated PP/PA6 (80/20) system was similar to that reported in the literature. The average radius of the particles of the uncompatibilized blend decreased with increasing mixing time, whereas that of the compatibilized blend remained almost constant during mixing. The most favorable conditions to obtain a fine morphology seems to be the following: rate of melting/plastification of pellets < rate of dispersion (deformation + breakup) of the polymer melt to small particles < rate of stabilization (with an adequate copolymer). © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 601–610, 2001     

Coalescence Suppression in Flowing Polymer Blends Using Silica Rods with Different Surface Chemistries

Silica rods with homogeneous(hydrophilic or hydrophobic) and amphiphilic surface properties were synthesized and their efficiencies in suppressing the flow-induced droplet coalescence of immiscible polyisobutylene(PIB)/polydimethylsiloxane(PDMS) blends were evaluated via in situ visualization technique. The flow-induced coalescence behavior of blends was found to strongly depend on the surface nature and concentration of silica rods added as well as the blend ratio. While a trace amount of rods promoted coalescence, all kinds of rods demonstrated a morphology refinement effect at high rod concentrations. Good compatibilization effects were obtained at high rod concentrations, especially for hydrophilic and amphiphilic rods. Based on confocal laser scanning microscopy results, these phenomena observed were interpreted reasonably in terms of the selective distribution and aggregation of silica rods, which were suggested to be decisive for the stabilization mechanism and efficiency of these rods.     

Study of bundle formation during crystallization in polymer blends

The development of texture which exists in polymer spherulites grown from single phase melts containing an appreciable amount of noncrystallizable material was investigated. This texture generally consists of lamellar bundles separated by amorphous regions, both of which are typically 0.1–1 μm thick. A space–time finite element model previously developed by us was used to simulate the growth of a group of polymer lamellae. The model determines the impurity concentration field in the melt surrounding the growing lamellae and tracks the growth of each lamella. Important variables are the initial melt concentration of noncrystallizable material, the mass diffusion coefficient of noncrystallizable species, lamellar thickness, long period, and the rate of molecular attachment at the growth front. Under certain conditions, bundles did indeed develop during the simulations. These results were used to predict bundle thicknesses. The predictions of bundle texture were compared to actual textures observed in blends of syndiotactic and atactic polystyrene. It was found both experimentally and numerically that bundle thickness was a strong function of crystallization temperature and a relatively weak function of both the initial composition of noncrystallizable species and the degree of crystallinity of the lamellar stack. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 873–888, 1998     

The relative role of coalescence and interfacial tension in controlling dispersed phase size reduction during the compatibilization of polyethylene terephthalate/polypropylene blends

The breaking thread and the sessile drop methods have been used to evaluate the interfacial tension between a polypropylene (PP) and a polyethylene-terephthalate (PET). An excellent correlation was found between the two. The breaking thread technique was then used to evaluate the interfacial tension of these blends at various levels of a styrene-ethylene butylene-styrene grafted with maleic anhydride (SEBS-g-MA) compatibilizer. In order to evaluate the relative roles of coalescence and interfacial tension in controlling dispersed phase size reduction during compatibilization, the morphology of PP/PET 1/99 and 10/90 blends compatibilized by a SEBS-g-MA were studied and compared. The samples were prepared in a Brabender mixer. For the 10/90 blend, the addition of the compatibilizer leads to a typical emulsification curve, and a decrease in dispersed phase size of 3.4 times is observed. For the 1/99 blend, a 1.7 times reduction in particle size is observed. In the latter case, this decrease can only be attributed to the decrease of the interfacial tension. It is evident from these results that the drop in particle size for the 10/90 PP/PET blend after compatibilization is almost equally due to diminished coalescence and interfacial tension reduction. These results were corroborated with the interfacial tension data in the presence of the copolymer. A direct relationship between the drop in dispersed phase size for the 1/99 PP/PET blend and the interfacial tension reduction was found for this predominantly shear mixing device. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2271–2280, 1997     

Inhibited transesterification of PET/PBT blends filled with silica nanoparticles during melt processing

The blends of poly(ethylene terephthalate) (PET) and poly(butylene terephthalate) (PBT) undergo transesterification reactions between PET and PBT during melt processing. In this research, PET/PBT transesterification has been investigated in the presence of nano-fillers, including pure SiO₂ and silane-coupling-agent-modified SiO₂. The results show that the incorporation of SiO₂ nanoparticles inhibits PET/PBT transesterification, and the influence of pure SiO₂ is higher than modified SiO₂. The inhibition of SiO₂ on transesterification is explained by the fact that the hydroxyl end groups of PET and PBT react with the surface hydroxyl groups of SiO₂ before transesterification due to the high activity of surface hydroxyl groups of SiO₂, and the reduction of hydroxyl end groups of PET and PBT leads to the inhibition of transesterification between PET and PBT. This has been demonstrated by the experimental data of TGA, FTIR, and XPS. And the reactivity of hydroxyl end groups of PBT is higher than that of PET.     

On the macro- and microphase separation of compatibilizers in immiscible polymer blends

Macro- and microphase separation of compatibilizing graft copolymers in melt-mixed polystyrene/polyamide-6 blends was studied by transmission electron microscopy and thermal analysis. Three different graft copolymers with main chains of polystyrene and side chains of poly(ethylene oxide) were used as additives at various concentrations. The polyamide-6 domain sizes decreased with increasing amounts of compatibilizing graft copolymers in the blends up to a saturation concentration, after which no further reduction was noted. Macrophase separation of the graft copolymers into discrete macrodomains 20–200 nm in size occurred at concentrations equal to or slightly lower than the saturation concentration. The macrodomains of the graft copolymers were microphase separated, and the sizes and shapes of the microdomains were found to largely depend on the graft copolymer structure and composition. As a consequence of microphase separation, poly(ethylene oxide) crystallinity was noted in blends with sufficiently high macrophase contents. Observations of a graft copolymer interphase between the polystyrene matrix and the polyamide-6 domains confirmed that the graft copolymer was present at the blend interfaces in some of the compatibilized blends. © 1996 John Wiley & Sons, Inc.     

Growth of ordered silver nanoparticles in silica film mesostructured with a triblock copolymer PEO-PPO-PEO

Elaboration of mesostructured silica films with a triblock copolymer polyethylene oxide-polypropylene oxide-polyethylene oxide, (PEO-PPO-PEO) and controlled growth of silver nanoparticles in the mesostructure are described. The films are characterized using UV-visible optical absorption spectroscopy, TEM, AFM, SEM, X-ray diffraction (XRD) and Rutherford backscattering spectrometry (RBS). Organized arrays of spherical silver nanoparticles with diameter between 5 and 8 nm have been obtained by NaBH₄ reduction. The size and the repartition of silver nanoparticles are controlled by the film mesostructure. The localization of silver nanoparticles exclusively in the upper-side part of the silica-block copolymer film is evidenced by RBS experiment. On the other hand, by using a thermal method, 40 nm long silver sticks can be obtained, by diffusion and coalescence of spherical particles in the silica-block copolymer layer. In this case, migration of silver particles toward the glass substrate-film interface is shown by the RBS experiment.     

In‐line monitoring of immiscible polymer blends in a rheometer with a fiber‐optics‐assisted fluorescence detection system

In‐line studies of the initial stages of shear‐induced coalescence in two‐phase polymer blends were carried out with a home‐built device combining a cone and plate rheometer and a fiber‐optic‐assisted fluorescence detection system. A blend of 90 wt % poly(2‐ethylhexyl methacrylate) (PEHMA) and 10 wt % poly(butyl methacrylate) (PBMA) was prepared by the casting of films onto a solid substrate from mixed aqueous latex dispersions of the two polymers. The dispersions were prepared via emulsion polymerization under conditions in which both components were formed as spherical particles with a very narrow size distribution. By using a 14:1 particle ratio of PEHMA to PBMA, we obtained films in which 120‐nm PBMA particles were surrounded by a PEHMA matrix. The blend contained phenanthrene‐labeled PBMA particles and anthracene‐labeled PBMA particles in a ratio of 4:1, whereas the PEHMA matrix polymer was unlabeled. We monitored the anthracene‐to‐phenanthrene fluorescence intensity ratio (I₄₇₀/I₃₆₀) as a measure of direct nonradiative energy transfer from phenanthrene to anthracene, whereas the blend was sheared at different shear rates and temperatures. Under no‐shear conditions, the results of in‐line experiments were in good agreement with the results of off‐line measurements of energy transfer by conventional techniques. In blends under shear, the two sets of experiments, in‐line and off‐line, did not agree with each other. The cause of this disagreement was associated with normal forces in the blend under shear that affected the optical path length and the relative intensities of the fluorescence signals of the phenanthrene and anthracene groups in the blend. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2302–2316, 2001     

Ratiometric pH-nanosensors based on rhodamine-doped silica nanoparticles functionalized with a naphthalimide derivative

This paper describes the preparation of two-dye-doped silica nanoparticles for ratiometric pH measurements in the biologically relevant pH-range. While a rhodamine derivative is embedded in a silica core and used as the reference, a pH-sensitive naphthalimide dye is immobilized on the previously amino-functionalized core through two different approaches. Either the naphthalimide’s carboxylic group is activated to a succinimidyl-ester to form an amide bond or the system can be built up via solid-phase organic synthesis in only two steps. Both types of nanosensors are characterized in terms of morphology (dynamic light scattering, transmission electron microscopy) and optical properties (steady-state fluorescence spectroscopy). In terms of application, e.g. reproducibility and handling of the synthesis, the first approach gave very good results with respect to size and size distribution and a pK_a value of 6.55 was found that is comparable to the free indicator dye in solution. The solid-phase organic synthesis method proves the possibility of covalent immobilization of naphthalimides to amino-functionalized surfaces, showing the stability of the polymeric substrate and achieving comparable results for pH sensing.     

The influence of partial emulsification on coalescence suppression and interfacial tension reduction in PP/PET blends

This study examines how the relative role of coalescence suppression and interfacial tension reduction influence the particle size at various levels of in situ compatibilization. The polymers studied are polyethylene terephthalate (PET) as matrix and a polypropylene (PP) as dispersed phase compatibilized by a triblock copolymer of poly(styrene–hydrogenated butadiene–styrene) (SEBS) grafted with maleic anhydride. The interfacial tension was studied by the breaking‐thread method, and it was used along with the morphology to characterize the emulsification efficacy of the copolymers. By modifying the concentration of MA grafted on the SEBS, different levels of emulsification of the blends were obtained. A comparison of 1/99 and 10/90 PP/PET blends compatibilized by SEBS‐g‐MA allows one to distinguish the relative role of interfacial tension and coalescence suppression in diminishing particle size. It is shown that varying degrees of residual coalescence remain, depending on the level of %MA in the copolymer. A detailed study of the 2%MA system below interfacial saturation was carried out to shed further light on the dependence of coalescence suppression on emulsification level and interfacial coverage. After separating out the contribution of interfacial tension on particle size reduction, it is shown that coalescence suppression for this system increases gradually with areal density of modifier at the interface right up to the region of interfacial saturation. Finally, the interfacial and morphological data were used to test the ability of the Lee and Park model to describe coalescence in polymer blends. Reasonable agreement was found between the parameter c₁, describing the coalescence in that model, and the trends related to residual coalescence from this study. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 939–951, 1999     

PS/PMMA mixed polymer brushes on the surface of clay layers: Preparation and application in polymer blends

Polystyrene (PS) and poly(methyl methacrylate) (PMMA) mixed polymer brushes on the surface of clay layers were prepared by using in situ free radical polymerization. Free radical initiator molecules with two quaternary ammonium groups at both ends were intercalated into the interlayer spacing of clay layers. The amount of polymer brushes grafted on the surface of clay layers can be controlled by controlling the polymerization time. Thermogravimetric analysis, X‐ray diffraction, and high‐resolution transmission electron microscope results indicated successful preparation of the mixed polymer brushes on the surface of clay layers. The kinetics of the grafting of the monomers was also studied. The mixed polymer brushes on the surface of clay layers were used as compatibilizers in blends of PS and PMMA. In the blends, the intercalated clay particles tend to locate at the interface of two phases reducing the interfacial tension. In the meanwhile, PMMA homopolymer chains tend to intercalate into clay layers. The driving force for the intercalation is the compatibility between homo‐PMMA chains and PMMA brushes on the surface of clay layers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5329–5338, 2007     

Heat of mixing in polymer blends based on poly(vinyl acetate)

Knowledge of the heat of mixing is very important in order to evaluate the interaction parameter, according to the Patterson theory. In this work we illustrate the results regarding some polymer blends, based on poly(vinyl acetate) and some polyacrylates with different substituent groups. In this way it is possible to understand the effect of the lateral group hindrance, as it will be illustrated in the paper.     

Morphology development of immiscible polymer blends during melt blending: Effects of interfacial agents on the liquid-solid interfacial heat transfer

This article reports on a new phenomenon: The presence of a compatibilizer accelerates the melting/plastification of an immiscible polymer blend during melt blending. The increase in the rate of melting as a result of the addition of a compatibilizer is believed to be one of the important factors responsible for the fact that the morphology of compatibilized blends develops much faster than that of their uncompatibilized counterparts. To substantiate the above statement, blends based on polypropylene (PP) and polyamide 6 (PA6) were used as model systems. The compatibilizer was a graft copolymer (PP-g-PA6) with PP as the backbone and PA6 as grafts. Its presence in a PP/PA6 blend accelerated the rate of melting of the PA6. This effect was observed only when the compatibilizer itself was molten and migrated to the interfacial layer between the PA6 and PP phases. It is likely that the presence of the compatibilizer increased the chain entanglements at the PP and PA6 interface and consequently reduced the thermal resistance of the interfacial layer. Detailed mechanisms are discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 3368–3384, 1999