Thermo-oxidative processes in biodegradable poly(butylene succinate)

Aliphatic polyesters have acquired significant interest as environmentally friendly thermoplastics for a wide range of applications, and understanding their degradation behaviour has relevance both for processing and end uses. We have investigated the thermal and thermo-oxidative degradation processes occurring in synthetic and commercial poly(butylene succinate) (PBSu). Thermal oxidation was performed in atmospheric air using extremely thin polymer films at 170 °C for up to 6 h. The oxidized compounds were analyzed by size exclusion chromatography (SEC), NMR spectroscopy, and Mass Spectrometry (MALDI-TOF MS). A measurable reduction of the molar mass of the polyesters was soon apparent, promoting the formation of PBSu oligomers with different end groups. MALDI mass spectrometry combined with the use of extremely thin polyester films provided a virtual magnifying glass to obtain exhaustive information on the structure of the oxidation products. An α-H abstraction mechanism has been unambiguously ascertained to be the primary step in PBSu oxidation. The oxidized polymer chains originating from the decomposition of the hydroperoxide intermediate by radical rearrangement reactions had not been revealed before. The latter products subsequently undergo chain scission processes, which can be accurately traced from the chemical species identified in our work. Thermal degradation experiments were also performed under nitrogen at 240-260 °C. The new species identified in the MALDI spectra support a decomposition pathway taking place through a β-hydrogen-transfer mechanism, followed by the production of succinic anhydride from succinic acid end molecules via a back-biting process.     

Biodegradability of poly(butylene succinate) (PBS) composite reinforced with jute fibre

Poly(butylene succinate) (PBS)/jute composites were prepared, and the effects of fibre content, diameter, surface modification and arrangement forms on the biodegradability were evaluated by compost-soil burial test. The weight losses of PBS/jute composites are higher than that of pure PBS film and bulk jute fibre, and decreased with increasing fibre content. The weight loss of PBS/10% jute composite after 180 days is 62.5%. In the case of the effect of fibre diameter, the weight loss is found to decrease with decreasing fibre diameter. For the effect of fibre surface modification, the order of higher weight loss is PBS/untreated jute > PBS/alkali treated jute > PBS/coupling agent treated jute. Furthermore, the composite of PBS/woven fabric has the highest weigh loss, followed by that of PBS/nonwoven fabric and PBS/bulk jute fibre, respectively.     

Properties of biodegradable poly(butylene carbonate) (PBC) composites with fumed silica nanoparticles

Biodegradable poly(butylene carbonate)/fumed silica (PBC/SiO₂) nanocomposites were prepared by melt compounding. The PBC/SiO₂ nanocomposites exhibited a good dispersion of aggregates of SiO₂ in the PBC matrix, and an improvement in mechanical properties. Nanoparticles affect, also, the thermal properties of PBC and especially the crystallization rate, which in all nanocomposites is faster than that of pure PBC. Due to ongoing crystallization and the crystal perfection during heating process, the melting peak of PBC shifted to higher temperature when heating from amorphous state with decreasing heating rate. With increasing cooling rate, the non-isothermal crystallization exotherms became wider and shifted to lower temperature. At a given cooling rate, the crystallization peak temperature of neat PBC was lower than that of its nanocomposite. Non-isothermal crystallization kinetic procedure, the method of Ozawa, was applied to the first deconvoluted DSC peak only by processing the data related to DSC peak. The average value of Ozawa exponent m of pure PBC is 3.04, while the one of its nanocomposite is about 2.98. Moreover, the thermal stability of the nanocomposites was increased. The T _d enhancement of the nanocomposite was remarkable.     

Performance of biodegradable microcapsules of poly(butylene succinate), poly(butylene succinate-co-adipate) and poly(butylene terephthalate-co-adipate) as drug encapsulation systems

Poly(butylene succinate) (PBSu), poly(butylene succinate-co-adipate) (PBSA) and poly(butylene terephthalate-co-adipate) (PBTA) microcapsules were prepared by the double emulsion/solvent evaporation method. The effect of polymer and poly(vinyl alcohol) (PVA) concentration on the microcapsule morphologies, drug encapsulation efficiency (EE) and drug loading (DL) of bovine serum albumin (BSA) and all-trans retinoic acid (atRA) were all investigated. As a result, the sizes of PBSu, PBSA and PBTA microcapsules were increased significantly by varying polymer concentrations from 6 to 9%. atRA was encapsulated into the microcapsules with an high level of approximately 95% EE. The highest EE and DL of BSA were observed at 1% polymer concentration in values of 60 and 37%, respectively. 4% PVA was found as the optimum concentration and resulted in 75% EE and 14% DL of BSA. The BSA release from the capsules of PBSA was the longest, with 10% release in the first day and a steady release of 17% until the end of day 28. The release of atRA from PBSu microcapsules showed a zero-order profile for 2 weeks, keeping a steady release rate during 4 weeks with a 9% cumulative release. Similarly, the PBSA microcapsules showed a prolonged and a steady release of atRA during 6 weeks with 12% release. In the case of PBTA microcapsules, after a burst release of 10% in the first day, showed a parabolic release profile of atRA during 42 days, releasing 36% of atRA.     

Morphology and isothermal crystallization of graphene oxide reinforced biodegradable poly(butylene succinate)

Graphene oxide (GO) was incorporated into poly(butylene succinate) (PBS) via a solution coagulation method to fabricate PBS/GO nanocomposites. Scanning electron microscope and transmission electron microscope observations indicated that GO with exfoliated lamella dispersed in PBS uniformly and showed good interfacial adhesion with the PBS matrix. Differential scanning calorimetry analysis suggested that the crystallization ability of PBS first increased and then decreased with increase in GO content, due to the competitive nucleating effect and confined space effect with addition of exfoliated GO. Isothermal crystallization kinetics investigation showed that the overall crystallization rate of PBS first increased and then decreased with increasing GO content while the crystallization mechanism remained unchanged. Polarized optical microscopy analysis indicated that GO worked as an effective nucleating agent for PBS. X-ray diffraction characterization suggested that incorporation of GO did not change the crystal structure of PBS. Both tensile testing and dynamic mechanical analysis witnessed the reinforcement in mechanical performance of PBS by incorporation of GO.     

In vitro evaluation of biodegradable poly(butylene succinate) as a novel biomaterial

Poly(butylene succinate) (PBSU) can be easily synthesized by condensation polymerization of the starting materials of succinic acid and butan-1,4-diol. It has good degradability and possesses excellent processability. Due to these advantages, PBSU was first evaluated in the present study for its potential application as a novel biomaterial. The in vitro biocompatibility of the PBSU was evaluated by monitoring proliferation and differentiation of osteoblasts cultured on the PBSU film substrates for different periods. The results showed that the PBSU was biocompatible as the osteoblasts could proliferate and differentiate on the PBSU plates. In addition, the hydrolytic degradation behavior of the PBSU films in the phosphate-buffered saline (PBS) was also investigated and the results suggested that the PBSU degraded in the PBS solution with the same behavior as that of the degradable poly(alpha-hydroxyesters). In addition to the biocompatibility and hydrolytic degradation, some physical properties, including hydrophilicity, and mechanical and thermal properties of the PBSU substrates, were also determined and the results revealed that the PBSU was hydrophilic and ductile with excellent processability. The biocompatibility of the PBSU, together with the advantages of hydrolytic degradability, hydrophilicity, and excellent processability, indicated that PBSU has the potential to be used as a biomaterial for tissue repair. [Diagram: see text] Alkaline phosphate activity of osteoblasts cultured on PBSU and TCPS substrates for different time periods.     

Crystallization behavior and thermal property of biodegradable poly(butylene succinate)/functional multi-walled carbon nanotubes nanocomposite

Biodegradable poly(butylene succinate) (PBSU)/functional multi-walled carbon nanotubes (f-MWNTs) nanocomposite were prepared by melt compounding. Nonisothermal crystallization and subsequent melting behavior, isothermal crystallization kinetics, spherulitic morphology, and crystal structure of neat PBSU and its nanocomposite were studied by differential scanning calorimetry, optical microscopy and wide angle X-ray diffraction in detail. The presence of f-MWNTs has a significant heterogeneous nucleation effect on the crystallization and morphology of PBSU, resulting in that the crystallization is enhanced during both nonisothermal and isothermal crystallization in the nanocomposite. Moreover, the crystal structure of PBSU is not modified by f-MWNTs in the nanocomposite. The thermogravimetric analysis illustrates an improvement in thermal stability of PBSU by around 10 °C in the presence of f-MWNTs compared with that of neat PBSU.     

Study of the effect of nanosized carbon black on flammability and mechanical properties of poly(butylene succinate)

Biodegradable poly(butylene succinate)/nanosized carbon black (PBS/CB) nanocomposites were prepared by melt compounding to investigate the effect of CB on flammability and mechanical properties of PBS. In the nanocomposites, CB displayed some positive effect on improving the flame retardancy of PBS, mainly on the decrease of peak of heat release rate, the increase of limited oxygen index value, and the inhibition of melt dripping. It was contributed to the formation of a good carbon layer during combustion and of a network structure in the PBS matrix. Moreover, a good balance on mechanical performances of PBS/CB nanocomposites was achieved with enhanced stiffness and high toughness, which was ascribed to the compatibilization of PBS‐g‐MA, leading to a good dispersion of nanofillers and strong matrix‐nanoparticle interaction. Copyright © 2014 John Wiley & Sons, Ltd.     

Mechanical properties and crystallization behavior of poly(butylene succinate) composites reinforced with basalt fiber

Journal of Thermal Analysis and Calorimetry - Biodegradable poly(butylene succinate) (PBS)/basalt fiber (BF) composites were prepared by melt blending method using twin-screw extruder followed by...     

Biodegradability of bio-flour filled biodegradable poly(butylene succinate) bio-composites in natural and compost soil

This study investigated the biodegradability of PBS and bio-flour, which is a poly(butylene succinate) (PBS) bio-composite filled with rice-husk flour (RHF) reinforcing, in natural and aerobic compost soil. The percentage weight loss and the reduction in mechanical properties of PBS and the bio-composites in the compost soil burial test were significantly greater than those in the natural soil burial test. These results were supported by degraded surface of PBS and bio-composites observed through morphological study and the total colony count of natural soil was lower than that of compost soil. The biodegradability of the bio-composites was enhanced with increasing bio-flour content because the bio-flour is easily attacked by microorganisms. As the biodegradability test progressed over time up to 80 days, the molecular weight of PBS decreased in the soil burial test. We confirmed by attenuated total reflectance (FTIR-ATR) analyser that the chemical structures of PBS and the bio-composites were changed after the compost burial test. The glass transition temperature (T_g), melting temperature (T_m), crystallization temperature (T_c), heat of fusion (ΔH_f) and heat of crystallization (ΔH_c) of the natural and composted soil tested PBS were investigated using differential scanning calorimetry (DSC). From the results, we concluded that use of these bio-composites will reduce the environmental problems associated with waste pollution and the study findings support the predicted application of bio-composites as “green-composites” or “eco-materials”.     

Investigation on the gelation behavior of biodegradable poly(butylene succinate) during isothermal crystallization process

The early stage of polymer crystallization may be viewed as physical gelation process,i.e.,the phase transition of polymer from liquid to solid.Determination of the gel point is of significance in polymer processing.In this work,the gelation behavior of poly(butylene succinate)(PBS) at different temperatures has been investigated by rheological method.It was found that during the isothermal crystallization process of PBS,both the storage modulus(G′) and the loss modulus(G″) increase with time,and the rheological response of the system varies from viscous-dominated(G′G″),meaning the phase transition from liquid to solid.The physical gel point was determined by the intersection point of loss tangent curves measured under different frequencies.The gel time(t_c) for PBS was found to increase with increasing crystallization temperature.The relative crystallinity of PBS at the gel point is very low(2.5%-8.5%) and increases with increasing the crystallization temperature.The low crystallinity of PBS at the gel point suggests that only a few junctions are necessary to form a spanning network,indicating that the network is"loosely"connected,in another word,the critical gel is soft.Due to the elevated crystallinity at gel point under higher crystallization temperature,the gel strength S_g increases, while the relaxation exponent n decreases with increasing the crystallization temperature.These experimental results suggest that rheological method is an effective tool for verifying the gel point of biodegradable semi-crystalline polymers.     

Fully biodegradable blends of poly(butylene succinate) and poly(butylene carbonate): Miscibility, thermal properties, crystallization behavior and mechanical properties

Fully biodegradable poly(butylene succinate) (PBS) and poly(butylene carbonate) (PBC) blends were prepared by melt blending. Miscibility, thermal properties, crystallization behavior and mechanical properties of PBS/PBC blends were investigated by scanning electron microscopy (SEM), phase contrast optical microscopy (PCOM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and mechanical properties tests. The SEM and PCOM results indicated that PBS was immiscible with PBC. The WAXD results showed that the crystal structures of both PBS and PBC were not changed by blending and the two components crystallized separately in the blends. The isothermal crystallization data showed that the crystallization rate of PBS increased with the increase of PBC content in the blends. The impact strength of PBS was improved significantly by blending with PBC. When the PBC content was 40%, the impact strength of PBS was increased by nearly 9 times.     

Multiple melting behavior of poly(butylene succinate)

The multiple melting behavior of poly(butylenes succinate) (PBS) isothermally crystallized from the melt was investigated using differential scanning calorimetry (DSC), temperature modulated DSC (MDSC) and polarized optical microscopy. PBS exhibits at most four melting endotherms (denoted as T_m1, T_m2, T_m3, and T_m4 from high to low temperatures) and a crystallization exotherm (denoted as T_re) in the DSC heating trace. Multiple melting endotherms were observed even at high heating rates. The origins of each endothermal and exothermal peak were discussed in detail. It is suggested that: (i) the crystallization exothermic peak, T_re, relates to the recrystallization of the melt of the crystallites with lower thermal stability; (ii) the T_m1 is ascribed to the melting of crystallites formed through recrystallization; (iii) two crystal populations with different thermal stability are responsible for the T_m2 and T_m3; (iv) the T_m4, which is the annealing peak, represents the transition of the rigid amorphous fraction (RAF) from solid-like RAF into liquid-like amorphous fraction.     

聚丁二酸丁二酯的无卤阻燃性能的研究

本文研究了聚苯基膦酸二苯砜酯(PSPPP)对聚丁二酸丁二酯(PBS)的阻燃作用。研究发现,在PBS中仅添加4wt%的PSPPP,其垂直燃烧就可以达到UL-94 V-0级,极限氧指数达到34,PSPPP对PBS表现出高效阻燃作用。然而,PSPPP对PBS有促进降解的作用,破坏了PBS的力学性能。通过在PBS/PSPPP体系中添加0.5wt%氧化锌后,有效抑制了PBS的降解,力学性能得到改善。     

Novel biodegradable poly(butylene succinate)/poly(ethylene oxide) blend film with compositional and spherulite‐size gradients

Biodegradable poly(butylene succinate) (PBS)/poly(ethylene oxide) (PEO) polymer blend film with compositional gradient in the film thickness direction was prepared using a method of interdiffusion across the interface between the PBS and PEO layers at a temperature above the melting points of both the component polymers. The miscibility between PBS and PEO was confirmed by observation of the glass transition temperature by differential scanning calorimetry. The compositional gradient structure of PBS/PEO was characterized by microscopic mapping measurement of Fourier transform infrared spectra and dynamic mechanical thermal analysis. Furthermore, a new method for confirming the crystalline/crystalline compositional gradient structure through observing the crystallization behavior by POM (polarized optical microscopy) was put forward. A continuous gradient of the spherulite size along the film thickness direction was succeessfully generated in the PBS/PEO blend film. The compositional gradient blend was found to have significantly improved physical properties that cannot be realized for pure PBS, pure PEO, and even their homogeneous miscible blend system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 368–377, 2005     

Influence of low multi‐walled carbon nanotubes loadings on the crystallization behavior of biodegradable poly(butylene succinate) nanocomposites

Biodegradable poly(butylene succinate) (PBSU)/carboxyl‐functionalized multi‐walled carbon nanotubes (f‐MWNTs) nanocomposites were prepared via solution casting method at low f‐MWNTs loadings of 0.5 and 1 wt%, respectively, in this work. Scanning and transmission electron microscopic observations reveal a fine dispersion of f‐MWNTs throughout the PBSU matrix. Non‐isothermal melt crystallization at different cooling rates, isothermal melt crystallization at different crystallization temperatures, spherulitic morphology, and crystal structure of neat PBSU and its nanocomposites were investigated with various techniques in detail. The addition of f‐MWNTs is found to enhance the crystallization of PBSU, apparently in the nanocomposites during both nonisothermal and isothermal melt crystallization, due to the heterogeneous nucleation effect; however, the crystallization mechanism and crystal structure of PBSU remain almost unchanged. Effect of the presence of f‐MWNTs and their loadings on the thermodynamic driving force for nucleation and nucleation activity of PBSU was evaluated quantitatively through two methods. Moreover, it is found that incorporating with 1 wt% f‐MWNTs significantly improves the storage modulus of PBSU in the nanocomposites by about 147% at room temperature as compared with that of neat PBSU. Copyright © 2010 John Wiley & Sons, Ltd.     

Thermal degradation mechanism of poly(ethylene succinate) and poly(butylene succinate): Comparative study

Two aliphatic polyesters that consisted from succinic acid, ethylene glycol and butylene glycol, —poly(ethylene succinate) (PESu) and poly(butylene succinate) (PBSu)—, were prepared by melt polycondensation process in a glass batch reactor. These polyesters were characterized by DSC, ¹H NMR and molecular weight distribution. Their number average molecular weight is almost identical in both polyesters, close to 7000 g/mol, as well as their carboxyl end groups (80 eq/10⁶ g). From TG and Differential TG (DTG) thermograms it was found that the decomposition step appears at a temperature 399 °C for PBSu and 413 °C for PESu. This is an indication that PESu is more stable than PBSu and that chemical structure plays an important role in the thermal decomposition process. In both polyesters degradation takes place in two stages, the first that corresponds to a very small mass loss, and the second at elevated temperatures being the main degradation stage. The two stages are attributed to different decomposition mechanisms as is verified from the values of activation energy determined with iso-conversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures, is auto-catalysis with activation energy E = 128 and E = 182 kJ/mol and reaction order n = 0.75 and 1.84 for PBSu and PESu, respectively. The second mechanism is nth-order reaction with E = 189 and 256 kJ/mol and reaction order n = 0.68 and 0.96 for PBSu and PESu, respectively, as they were calculated from the fitting of experimental results.     

Transesterification and crystallization behavior of poly(butylene succinate)/poly(butylene terephthalate) block copolymers

The block copolymers of poly(butylene succinate) (PBS) and poly(butylene terephthalate) (PBT) were synthesized by melt processing for different times. The sequence distribution, thermal properties, and crystallization behavior were investigated over a wide range of compositions. For PBS/PBT block copolymers it was confirmed by statistical analysis from ¹H-NMR data that the degree of randomness (B) was below 1. The melting peak (T_m) gradually moved to lower temperature with increasing melt processing time. It can be seen that the transesterification between PBS and PBT leads to a random copolymer. From the X-ray diffraction diagrams, only the crystal structure of PBS appeared in the M1 copolymer (PBS 80 wt %) and that of PBT appeared in the M3 (PBS 50 wt %) to M5 (PBS 20 wt %) copolymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 147–156, 1998