A separated flow model for predicting two-phase pressure drop and evaporative heat transfer for vertical annular flow

A separated flow model has been developed that is applicable to vertical annular two-phase flow in the purely convective heat transfer regime. Conservation of mass, momentum, and energy are used to solve for the liquid film thickness, pressure drop, and heat transfer coefficient. Closure relationships are specified for the interfacial friction factor, liquid film eddy-viscosity, turbulent Prandtl number, and entrainment rate. Although separated flow models have been reported previously, their use has been limited, because they were tested over a limited range of flow and thermal conditions. The unique feature of this model is that it has been tested and calibrated against a vast array of two-phase pressure drop and heat transfer data, which include upflow, downflow, and microgravity flow conditions. The agreements between the measured and predicted pressure drops and heat transfer coefficients are, on average, better or comparable to the most reliable empirical correlations. This separated flow model is demonstrated to be a reliable and practical predictive tool for computing two-phase pressure drop and heat transfer rates. All of the datasets have been obtained from the open literature.     

Two-phase frictional pressure drop multipliers for SUVA R-134a flowing in a rectangular duct

The adiabatic two-phase frictional multipliers for SUVA, R-134a flowing in a rectangular duct (with D_H = 4.8 mm) have been measured for three nominal system pressures (0.9 MPa, T_sat = 35.5 °C; 1.38 MPa, T_sat = 51.8 °C; and 2.41 MPa, T_sat = 75.9 °C) and three nominal mass fluxes (510, 1020 and 2040 kg/m²/s). The data is compared with several classical correlations to assess their predictive capabilities. The Lockhart–Martinelli model gives reasonable results at the lowest pressure and mass flux, near the operating range of most refrigeration systems, but gives increasingly poor comparisons as the pressure and mass flux are increased. The Chisholm B-coefficient model is found to best predict the data over the entire range of test conditions; however, there is significant disagreement at the highest pressure tested (with the model over predicting the data upwards of 100% for some cases). The data shows an increased tendency toward homogeneous flow as the pressure and flow rate are increased, and in fact the homogeneous model best predicts the bulk of the data at the highest pressure tested.     

Effect of secondary flow on droplet distribution and deposition in horizontal annular pipe flow

In horizontal annular dispersed pipe flow the liquid film at the bottom is thicker and rougher than at the top of the pipe. A turbulent pipe flow experiencing a variation of roughness along the pipe wall will show a secondary flow. Such secondary flow, consisting of two counter-rotating cells in the cross-section of the tube, can change the distribution of the droplets inside the pipe and their deposition at the wall. Here, we compare the behaviour of the droplets (dispersed phase) with and without secondary flow, using large-eddy simulations. It is shown that the presence of secondary flow increases the droplet concentration in the core of the pipe and the droplet deposition-rate at the top of the pipe.     

Effect of gas pulsation on long slugs in horizontal gas–liquid pipe flow

Long liquid slugs reaching a length of several hundreds of pipe diameter may appear when transporting gas and liquid in horizontal or nearly horizontal pipelines. These long slugs may cause system vibration, separator flooding, and operational problems for the downstream processing facilities. Although mainly short hydrodynamic slugs have been observed in offshore gas and oil production fields over the past years, the appearance of the long slugs is becoming more common as many production fields are now more mature and reach end of field life, giving reduced production rates and reduced operational pressure.     

Flow pattern,void fraction and pressure drop of refrigerant two-phase flow in a horizontal pipe—II: Analysis of frictional pressure drop

Two-phase flow in horizontal pipe was analyzed with simplified models for annular and stratified flow. The velocity profiles for the liquid and gas phase were described with the Prandtl mixing length. From this analysis, the frictional pressure drop was calculated with the modified Baker map for flow pattern transition. The intermediate region, i.e. wavy flow, was interpolated between annular and stratified flow. Comparison of this analysis with existing experimental data of refrigerants showed good agreement.     

Formation of secondary drops during impact interaction of a drop with a liquid surface

This paper reports results from experimental studies of the formation of secondary drops during impact interaction of a drop with a liquid surface. The experimental data are compared with analytical estimates of the parameters of the cavern formed and the Rayleigh column.Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 46, No. 1, pp. 55–62, January–February, 2005.     

An investigation of void fraction in liquid slugs for horizontal and inclined gas—liquid pipe flow

The void fraction in liquid slugs has been determined for air—water fiow in horizontal and near-horizontal pipes by a newly-developed conductance probe technique. A semi-empirical correlation has been developed and compared with the present measurements and available data. This correlation predicts reasonably well the observed effects of diameter, inclination and physical properties.     

Heat transfer and pressure drop characteristics of turbulent flow in a circular tube fitted with regularly spaced twisted-tape elements

The results of an experimentalnvestigation of turbulent flow heat transfer and pressure drop characteristics in a circular tube fitted with regularly spaced twisted-tape elements connected by thin circular rods are reported. The characteristics are governed by Reynolds number, Prandtl number, twist ratio, space ratio, and rod-to-tube diameter ratio. Correlations for friction factor and Nusselt number are also reported. It is shown that on the basis of both constant pumping power and constant heat duty, regularly spaced twisted-tape elements do not perform better than full-length twisted tapes.     

Two‐phase pressure drop caused by sudden flow area contraction/expansion in small circular pipes

Theoretical studies have been made to determine the pressure drops caused by abrupt flow area expansion/contraction in small circular pipes for two‐phase flow of air and water mixtures at room temperature and near atmospheric pressure. Two‐phase computational fluid dynamics (CFD) calculations, using Eulerian–Eulerian model (with the air phase being compressible for pipe contraction case) are employed to calculate the pressure drop across sudden expansion and contraction. The pressure drop is determined by extrapolating the computed pressure profiles upstream and downstream of the expansion/contraction. The larger and smaller tube diameters are 1.6 and 0.84 mm, respectively. Computations have been performed with single‐phase water and air, and two‐phase mixtures in a range of Reynolds number (considering all‐liquid flow) from 1000 to 12 000 and flow quality from 1.2 × 10^?3 to 1.6 × 10^?2. The numerical results are validated against experimental data from the literature and are found to be in good agreement. The expansion and contraction loss coefficients are found to be different for single‐phase flow of air and water, and they agreed reasonably well with the commonly used theoretical predictions. Based on the numerical results as well as experimental data, correlations are developed for two‐phase flow pressure drops caused by the flow area contraction as well as expansion. Copyright © 2010 John Wiley & Sons, Ltd.     

Bubbly-to-cap bubbly flow transition in a long-26 m vertical large diameter pipe at low liquid flow rate

The concurrent upward two-phase flow of air and water in a long vertical large diameter pipe with an inner diameter (D) of 200 mm and a height (z) of 26 m (z/D = 130) was investigated experimentally at low superficial liquid velocities from 0.05009 to 0.3121 m/s and the superficial gas velocities from 0.01779 to 0.5069 m/s. The resultant void fractions range from 0.03579 to 0.4059. According to the observations using a high speed video camera, the flow regimes of bubbly, developing cap bubbly and fully-developed cap bubbly flows prevailed in the flows. The developing cap bubbly flow appeared as a flow regime transition from bubbly to fully-developed cap bubble flow in the vertical large diameter pipe. The developing cap bubbly flow changes gradually and lasts for a long time period and a wide axial region in the flow direction, in contrast to a sudden transition from bubbly to slug flows in a small diameter pipe. The analysis in this study showed that the flow regime transition depends not only on the void fraction but also on the axial distance in the flow and the pipe diameter. The axial flow development brings about the transition to happen in a lower void fraction flow and the increase of pipe diameter causes the transition to happen in a higher void fraction flow. The measured void fraction showed an N-shaped axial changing manner that the void fraction increases monotonously with axial position in the bubbly flow, decreases non-monotonously with axial position in the developing cap bubbly flow, and increases monotonously again with axial position in the fully-developed cap bubbly flow. The temporary void fraction decrease phenomenon in the transition region from bubbly to cap bubbly flow can be attributed to the formation of medium to large cap bubbles and their gradual growth into the maximum size of cap bubble and/or cluster of large cap bubbles in the developing cap bubbly flow. In order to predict the N-shaped axial void fraction changing behaviors in the flow regime transition from bubbly to cap bubbly flow, the existing 12 drift flux correlation sets for large diameter pipes are reviewed and their predictabilities are studied against the present experimental data. Although some drift flux correlation sets, such as those of Clark and Flemmer (1986) and Hibiki and Ishii (2003), can predict the present experimental data with reasonable average relative deviations, no drift flux correlation set for distribution parameter and drift velocity can give a reliable prediction for the observed N-shaped axial void fraction changing behaviors in the region from bubbly to cap bubbly flow in a vertical large diameter pipe.     

Axisymmetric spreading of a thin liquid drop with suction or blowing at the horizontal base

The axisymmetric spreading under gravity of a thin liquid drop on a horizontal plane with suction or blowing of fluid at the base is considered. The thickness of the liquid drop satisfies a non-linear diffusion equation with a source term. For a group invariant solution to exist the normal component of the fluid velocity at the base, v_n, must satisfy a first-order quasi-linear partial differential equation. The general form of the group invariant solution for the thickness of the liquid drop and for v_n is derived. Two particular solutions are considered. Each solution depends essentially on only one parameter which can be varied to yield a range of models. In the first solution, v_n is proportional to the thickness of the liquid drop. The base radius always increases even for suction. In the second solution, v_n is proportional to the gradient of the thickness of the liquid drop. The thickness of the liquid drop always decreases even for blowing. A special case is the solution with no spreading or contraction at the base which may have application in ink-jet printing.     

Frequency and development of slugs in a horizontal pipe at large liquid flows

The generation of slugs was studied for air–water flow in horizontal 0.0763 m and 0.095 m pipes. The emphasis was on high liquid rates (u_LS ? 0.5 m/s) for which slugs are formed close to the entry and the time intervals between slugs are stochastic. A “fully developed” slug flow is defined as consisting of slugs with different sizes interspersed in a stratified flow with a height slightly larger than the height, h₀, needed for a slug to be stable. Properties of this “fully developed” pattern are discussed. A correlation for the frequency of slugging is suggested, which describes our data as well as the data from other laboratories for a wide range of conditions. The possibility is explored that there is a further increase of slug length beyond the “fully developed” condition because slugs slowly overtake one another.     

Experiments with a Wire-Mesh Sensor for stratified and dispersed oil-brine pipe flow

Two-phase oil–water flow was studied in a 15 m long horizontal steel pipe, with 8.28 cm internal diameter, using mineral oil (having 830 kg/m³ density and 7.5 mPa s viscosity) and brine (1073 kg/m³ density and of 0.8 mPa s viscosity). Measurements of the holdup and of the cross-sectional phase fraction distribution were obtained for stratified flow and for highly dispersed oil–water flows, applying a capacitive Wire-Mesh Sensor specially designed for that purpose. The applicability of this measurement technique, which uses a circuit for capacitive measurements that is adapted to conductive measurements, where one of the fluids is water with high salinity (mimicking sea water), was assessed. Values for the phase fraction values were derived from the raw data obtained by the Wire-Mesh Sensor using several mixture permittivity models. Two gamma-ray densitometers allowed the accurate measurement of the holdups, which was used to validate the data acquired with the capacitive Wire-Mesh Sensor. The measured time-averaged distribution of the phase fraction over the cross-sectional area was used to investigate the details of the observed two-phase flow patterns, including the interface shape and water height. The experiments were conducted in the multiphase-flow test facility of Shell Global International B.V. in the Netherlands.     

A robust numerical method for flow through a pipe driven by an oscillating pressure gradient

The problem of periodic flow of an incompressible fluid through a pipe, which is driven by an oscillating pressure gradient (e.g. a reciprocating piston), is investigated in the case of a large Reynolds number. This process is described by a singularly perturbed parabolic equation with a periodic right‐hand side, where the singular perturbation parameter is the viscosity ν. The periodic solution of this problem is a solution of the Navier–Stokes equations with cylindrical symmetry. We are interested in constructing a parameter‐robust numerical method for this problem, i.e. a numerical method generating numerical approximations that converge uniformly with respect to the parameter ν and require a bounded time, independent of the value of ν, for their computation. Our method comprises a standard monotone discretization of the problem on non‐standard piecewise uniform meshes condensing in a neighbourhood of the boundary layer. The transition point between segments of the mesh with different step sizes is chosen in accordance with the behaviour of the analytic solution in the boundary layer region. In this paper we construct the numerical method and discuss the results of extensive numerical experiments, which show experimentally that the method is parameter‐robust. Copyright © 2006 John Wiley & Sons, Ltd.     

Hydrodynamics of two-phase flow in vertical up and down-flow across a horizontal tube bundle

Flow patterns, void fraction and friction pressure drop measurements were made for an adiabatic, vertical up-and-down, two-phase flow of air–water mixtures across a horizontal in-line, 5×20 tube bundle with a pitch-to-diameter ratio of 1.28. The flow patterns in the cross-flow zones were obtained and flow pattern maps were constructed. The data of average void fraction were less than the values predicted by a homogenous flow model and showed a strong mass velocity effect, but were well-correlated in terms of the Martinelli parameter X_tt and liquid-only Froude number Fr_LO. The two-phase friction multiplier data could be well-correlated with the Martinelli parameter.     

Heat transfer measurements and correlations for air–water flow of different flow patterns in a horizontal pipe

Heat transfer coefficients were measured and new correlations were developed for two-phase, two-component (air and water) heat transfer in a horizontal pipe for different flow patterns. Flow patterns were observed in a transparent circular pipe using an air–water mixture. Visual identification of the flow patterns was supplemented with photographic data, and the results were plotted on the flow regime map proposed by Taitel and Dukler and agreed quite well with each other. A two-phase heat transfer experimental setup was built for this study and a total of 150 two-phase heat transfer data with different flow patterns were obtained under a uniform wall heat flux boundary condition. For these data, the superficial Reynolds number ranged from 640 to 35,500 for the liquid and from 540 to 21,200 for the gas. Our previously developed robust two-phase heat transfer correlation for a vertical pipe with modified constants predicted the horizontal pipe air–water heat transfer experimental data with very good accuracy. Overall the proposed correlations predicted the data with a mean deviation of 1.0% and an rms deviation of 12%.     

内管自转且公转时环管幂律流的受力分析

数值模拟了环管中内管偏心自转且公转时由轴向压力所驱动的幂律流体充分发展层流,分析了内管上的流体作用力。结果表明,内管偏心自转时流体作用力具有推动内管作和自转同向公转的效果。当只有外力矩驱动内管自转时,由于流体的作用,随内管线密度的不同,内管能达到的受力平衡态也不同:线密度较小时内管仅能在同心自转时达到受力平衡;线密度较大时内管能在作具有不变角速度和偏心率公转时达到受力平衡,且内管线密度越大,对应的受力平衡的公转的偏心率也越大。     

Magnetohydrodynamic pipe flow in ducts with partial circular ring cross section and annular cross section

In this paper we use the Green function method to solve the problem of steady one dimensional flow of an incompressible viscous, electrically conducting fluid through a pipe with partial circular ring cross section and one with annular cross section, in the presence of an applied transverse uniform magnetic field. We obtain analytic solutions and carry out some numerical calculations of the velocity distribution and induced magnetic field.