Effect of the modification of silica on thermal properties and flammability of cross-linked butadiene-acrylonitrile rubbers

The paper presents the results of testing the thermal stability and flammability of butadiene-acrylonitrile rubber vulcanizates with different contents of combined acrylonitrile: Perbunan NT 1845 and Perbunan NT 3945 from Bayer, containing unmodified and bromine- or iodine-modified silica. The test results were obtained with the use of a derivatograph, measurements of flammability by the method of oxygen index, in air and also with the use of a cone calorimeter. The effect of the modification on the zeta potential was also examined. A considerable reduction in the flammability of nitrile rubber vulcanizates filled with silica can be obtained by the modification of filler with bromine or iodine. All the vulcanizates containing modified silica are self-extinguishing. An appropriate filling of NBR 39 vulcanizates with bromine-modified silica makes it possible to obtain non-flammable polymeric materials. They neither ignite nor glow under the action of a flame source for 30 s. The findings can be a rational basis for the synthesis of modified silica that can act as active filler and effective flame-retardant agent at the same time.     

Effect of mineral fillers on thermal properties and flammability ofcis-1,4-polyisoprene vulcanizates

The effect of mineral fillers such as Ultrasil VN-3, Ze?O?Sil P-45, Aerosil 200, Frantex 8, Kaolin and precipitated calcium carbonate on the thermal properties sulphur vulcanizates ofcis-1,4-polyisoprene were studied by means of thermal analysis. It was found that the addition of a mineral filler did not change the nature of the thermal processes in isoprene vulcanizates essentially, but it distinctly affected the positions of the peaks recorded in the DTA curves. The mineral fillers affected the temperatures and rates of degradation and destruction of polyisoprene cross-linked with sulphur. The presence of a mineral filler brought about a decrease in the flammability ofcis-1,4-polyisoprene sulphur vulcanizates.     

Influence of surface modification on thermal stability and flammability of cross-linked rubbers

The paper discusses the test results of thermal stability and flammability of cross-linked diene rubbers containing silica prepared “in situ” from alkoxysilane precursors. The effect of the surface modification of unfilled vulcanizates by means of aqueous solutions of halogens, boron and organo-phosphoric compounds on their flammability was also assessed. The thermal analysis has been performed in air with the use of derivatography. The flammability of vulcanizates has been determined by the method of oxygen index and in air. It has been found that the modification of the vulcanizates with tetraethoxysilane that makes it possible to form silica “in situ” considerably reduces the flammability of cross-linked rubbers. The surface modification of the vulcanizates with halide and organo-phosphoric compounds allows one to radically decrease their flammability. The boric flame-retardant agents are the most effective modifiers. The most beneficial results were obtained with the use of boric acid.     

Reinforcement of compatibilized NR/NBR blends by fly ash particles and precipitated silica

Effects of precipitated silica (PSi) and silica from fly ash (FA) particles (FASi) on the cure and mechanical properties before and after thermal and oil aging of natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) blends with and without chloroprene rubber (CR) or epoxidized NR (ENR) as a compatibilizer have been reported in this paper. The experimental results suggested that the scorch and cure times decreased with the addition of silica and the compound viscosity increased on increasing the silica content. The mechanical properties for PSi filled NR/NBR vulcanizates were greater than those for FASi filled NR/NBR vulcanizates in all cases. The PSi could be used for reinforcing the NR/NBR vulcanizates while the silica from FA was regarded as a semi‐reinforcing and/or extending filler. The incorporation of CR or ENR enhanced the mechanical properties of the NR/NBR vulcanizates, the ENR being more effective and compatible with the blend. The mechanical properties of the NR/NBR vulcanizates were improved by post‐curing effect from thermal aging but deteriorated by the oil aging. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of the top layer modification of polymers on their thermostability and flammability

Thermal properties, ageing resistance and flammability of peroxide vulcanizates of butadiene-acrylonitrile rubber Perbunan NT 1845 (NBR) of Bayer, modified in bulk and on a surface with synthesized hybrid functional poly(methylsiloxanes) were investigated. The derivatographic, DSC, oxygen index and FTIR methods were applied. It was stated that addition of poly(methylsiloxanes) caused distinct increase of ageing resistance and of NBR vulcanizates and decrease of their thermal decomposition rate and flammability, providing self-extinguishing samples. The mechanism of addition reactions of Si–H bond to multiple bonds of NBR has been proposed.     

Thermal stability and flammability of styrene–butadiene rubber (SBR) composites

The article presents the effect of attapulgite (ATT) and its synergic action with carbon or silica on the thermal properties and flammability of cross-linked styrene–butadiene rubber. It has been shown that ATT is active filler improving the thermal and mechanical properties of composites containing this aluminosilicate. The decreased flammability of vulcanizates containing ATT compared to that of unfilled vulcanizates results from good insulating properties of the ATT used. The considerable reduction in the flammability of composites containing ATT and carbon nanofiber or silica is connected, first of all, with the formation of a homogeneous boundary layer.     

Thermal stability and flammability of nanocomposites made of diene rubbers and modified halloysite nanotubes

This paper presents a method of modification of halloysite with the use of aqueous solutions of halogens and an alcoholic solution of boric acid. The effect of modified nanoadditives on the thermal properties, flammability, and fire hazard of peroxide and sulfur vulcanizates of butadiene–acrylonitrile (NBR) and butadiene–styrene (SBR) rubbers was described and assessed. The test results obtained by spectrometric methods, oxygen index, and cone calorimeter were interpreted from the point of view of the chemical structure of the investigated diene elastomers and the particular method of halloysite modification. The analysis of values obtained by the method of cone calorimetry it confirms that most NBR and SBR vulcanizates filled with modified halloysite are more resistant to fire when compared with material without modification. In addition, the modified halloysite are crucial in making self-extinguishing elastomeric materials.     

In Situ Formation of Particulate Silica in Natural Rubber Matrix by the Sol-Gel Reaction

The sol-gel reaction of tetraethoxysilane was conducted in natural rubber (NR) matrix to obtain NR/in situ silica mixtures. In other words, in situ filling of silica onto NR was conducted. The mixtures were compounded with curing regents, and their viscosities were evaluated. The in situ silica with a coupling agent afforded the lowest viscosity compared not only with a conventional silica (VN-3) but also with a carbon black (HAF). The curing behaviors were most favorable for in situ silica compound. Physical properties of the vulcanizates were also evaluated, and again in situ silica stock gave the best result.     

Thermal properties and flammability of nanocomposites based on diene rubbers and naturally occurring and activated halloysite nanotubes

This article presents a procedure of the activation of halloysite and a method of the synthesis of nucleus-sheath type filler. The effects of the nanoadditives obtained on the thermal properties, flammabilities and fire hazards of peroxide and sulfur vulcanizates of NBR and SBR rubbers, are discussed. Based on the test results obtained by derivatography, oxygen index, FAA micro-calorimeter and cone calorimeter, the thermal stability, flammability, and fire hazard of the nanocomposites investigated were determined. The results obtained were interpreted from the point of view of the chemical structure of the diene elastomers investigated, their spatial network structure, and the method of halloysite modification.     

Thermal stability,flammability and fire hazard of butadiene-acrylonitrile rubber nanocomposites

This article presents the effect of the method of NBR cross linking on the thermal properties, flammability and fire hazard of its nanocomposites containing modified montmorillonite (NanoBent or Nanofil), using test results obtained by means of a derivatograph, oxygen index and cone calorimetry. It has been found that the thermal stability and flammability of the nanocomposites investigated depend on both the rubber network structure and the type of montmorillonite. The nanoadditives used reduce the flammability of cross-linked nitrile rubber and considerably limit its fire hazard.     

The influence of nano silica particles on gamma-irradiation ageing of elastomers based on chlorosulphonated polyethylene and acrylonitrile butadiene rubber

The goal of this work was to study gamma irradiation ageing of rubber blends based on acrylonitrile butadiene rubber (NBR) and chlorosulphonated polyethylene rubber (CSM) reinforced by silica nano particles. The NBR/CSM compounds (50: 50, w/w) filled with different content of filler (0–100 phr) were crosslinked by sulfur. The vulcanization characteristics were assessed using the rheometer with an oscillating disk. The vulcanizates were prepared in a hydraulic press. The obtained materials were exposed to the different irradiation doses (100, 200, 300 and 400 kGy). The mechanical properties (hardness, modulus at 100% elongation, tensile strength and elongation at break) and swelling numbers were assessed before and after gamma irradiation ageing.     

In situ silica reinforcement of natural rubber by sol–gel process via rubber solution

The in situ silica filling of natural rubber (NR) was carried out via the sol–gel reaction using tetraethoxysilane. The effect of the in situ silica content on the curing, mechanical, dynamic mechanical and thermal properties of the composite vulcanizate materials was investigated in comparison to that with a commercial silica preparation. The Mooney viscosity of the in situ silica filled NR vulcanizates showed a lower value compared with that of the commercial filled ones. The mechanical properties of the in situ silica composite materials, i.e., the moduli and compression set, were improved compared with the commercial silica filler NR vulcanizates. The reinforcement effect of in situ silica did not accord with the Smallwood equation but in contrast was in good agreement with the Guth and Gold equation using a shape factor (f) which itself was in close agreement with estimates derived from independent TEM analysis. The pseudo-network structure of the in situ silica was low, which resulted in a lower storage modulus at 25 °C. By filling NR with in situ silica, the thermal properties of the composite vulcanized material were also improved, and well dispersed in situ silica particles within the NR matrix were also observed.     

The physical and mechanical properties and cure characteristics of NBR/silica/MWCNT hybrid composites

The main objective of the present study was to investigate the synergistic effect of simultaneous use of two reinforcing fillers in rubber compounds based on acrylonitrile-butadiene copolymer (NBR). Silica was used as reinforcing filler in all samples and the loading content was 25 phr. 3 and 5 phr of multiwall carbon nanotubes (MWCNT) were used as second reinforcing filler in NBR/silica compounds. Melt mixing method was employed for compound preparation. The effects of carbon nanotube/silica hybrid filler on mechanical and vulcanization characteristics of the rubber compounds were investigated. These results revealed that addition of the reinforcing filler, either carbon nanotube or silica, shortened the optimum cure time (t₉₀) and also scorch time (t_s1) of samples compared to that of pure NBR compound. In hybrid compounds, the reduction in optimum cure time and scorch time was higher than that of for silica-filled NBR or CNT-filled NBR compounds. This can be attributed to the synergistic effect between CNT and silica as two reinforcing agents in NBR compounds. Regardless the composition of the reinforcing filler, an increase of the relaxed storage modulus is observed, while the tan δ value is decreased steadily. The dynamic modulus reinforcement of nanocomposites was examined by the Guth Gold and Modified Guth Gold equations. For hybrid samples, the experimental values show a significant positive deviation from model predictions. According to the Barlow’s formula, hybrid compounds show higher burst strength compared to silica or CNT filled NBR compounds.     

Structure and properties of star‐shaped solution‐polymerized styrene‐butadiene rubber and its co‐coagulated rubber filled with silica/carbon black‐I: morphological structure and mechanical properties

The morphological structure and mechanical properties of the star‐shaped solution‐polymerized styrene‐butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped SSBR co‐coagulated rubber (N‐SSBR) both filled with silica/carbon black (CB) were studied. The results showed that, compared with SSBR, silica powder could be mixed into N‐SSBR much more rapidly, and N‐SSBR/SiO₂ nanocomposite had better filler‐dispersion and processability. N‐SSBR/SiO₂/CB vulcanizates displayed higher glass‐transition temperature and lower peak value of internal friction loss than SSBR/SiO₂/CB vulcanizates. In the N‐SSBR/SiO₂/CB vulcanizates, filler was dispersed in nano‐scale resulting in good mechanical properties. Composites filled with silica/CB doped filler exhibited more excellent mechanical properties than those filled with a single filler because of the better filler‐dispersion and stronger interfacial interaction with macromolecular chains. N‐SSBR/SiO₂/CB vulcanizates exhibited preferable performance in abrasion resistance and higher bound rubber content as the blending ratio of silica to CB was 20:30. Copyright © 2008 John Wiley & Sons, Ltd.     

Fly ash particles and precipitated silica as fillers in NR/CR vulcanizates under thermal and thermal‐oil ageing

The loading effect of precipitated silica (PSi) and fly ash‐based silica (FASi) on mechanical properties of natural rubber/chloroprene (NR/CR) under thermal and thermal‐oil ageing was investigated with variation in NR content in the NR/CR blends. The selected results were compared with vulcanized NR/nitrile rubber (NR/NBR) blends. The cure time of CR vulcanizate was found to decrease with increasing NR content, but increased with silica fillers. The Mooney viscosity for CR vulcanizates reduced with increasing NR content. The addition of NR had no effect on tensile modulus and tensile strength for the FASi filled NR/CR, but the opposite trend was observed for the PSi filled NR/CR. The post‐curing effect was more significant in PSi filled NR/CR than in FASi filled NR/CR. The tensile strength of the NR/CR vulcanizates was slightly reduced after thermal ageing especially at high NR content, more extreme reduction being found by thermal‐oil ageing. The elongation at break of NR/CR with both silica fillers ranged from 400 to 900%. The hardness results were similar to the tensile modulus. The addition of PSi in NR/CR considerably increased the tear strength, but less pronounced effect was found for FASi. The resilience properties of NR/CR tended to decrease with increasing silica content. The compression set became poorer when NR content was increased. The PSi showed higher improvement in compression set than the FASi. The effects of silica and ageing on the mechanical properties for NR/CR vulcanizates were similar to those for NR/NBR vulcanizates. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermal properties and combustibility of elastomer–protein composites

This article presents the test results of thermal properties and flammability of crosslinked nitrile rubber in the presence of zinc oxide or nano-zinc oxide containing waste keratin, using the test results obtained by means of a derivatograph, DSC, and oxygen index. The influence of modified montmorillonite (NanoBent) on selected properties of investigated elastomer–protein composites has also been studied. The composites' thermal stability and flammability depend on the method of composite preparation and the quantity of added keratin. The addition of waste keratin reduces the flammability of NBR–keratin composites.     

Effect of sol–gel derived in situ silica on the morphology and mechanical behavior of natural rubber and acrylonitrile butadiene rubber blends

Silica particles were generated and grown in situ by sol–gel method into rubber blends comprised of natural rubber (NR) and acrylonitrile butadiene rubber (NBR) at various blend ratios. Silica formed into rubber matrix was amorphous in nature. Amount of in situ silica increased with increase in natural rubber proportion in the blends during the sol–gel process. Morphology studies showed that the generated in situ silica were nanoparticles of different shapes and sizes mostly grown into the NR phase of the blends. In situ silica filled NR/NBR blend composites showed improvement in the mechanical and dynamic mechanical behaviors in comparison to those of the unfilled and externally filled NR/NBR blend composites. For the NR/NBR blend at 40/60 composition, in particular, the improvement was appreciable where size and dispersion of the silica particles into the rubber matrix were found to be more uniform. Dynamic mechanical analysis revealed a strong rubber–in situ silica interaction as indicated by a positive shift of the glass transition temperature of both the rubber phases in the blends.     

二氧化硅填料与硅橡胶在热老化时的作用

本文研究了三种表面性质不同的二氧化硅填料与二甲基硅橡胶在热老化时的作用。使混炼胶和硫化胶分别在甲苯和甲苯-氨中溶胀,测定了结合胶及溶胀度的变化。证明在老化时填料和橡胶之间有数量可观的化学键生成,并且发生氢键向化学键的转化。填料表面经过化学处理或加结构化控制剂,对它和橡胶之间的氢键结合,化学反应均有一定的抑制作用。     

Thermal characterization of the effect of fillers and ionic liquids on the vulcanization and properties of acrylonitrile–butadiene elastomer

Different thermal analysis techniques were used to study the effect of fillers and ionic liquids (ILs) on the vulcanization process, thermal and dynamic mechanical properties of acrylonitrile–butadiene elastomer (NBR). The products of the studies were composites of NBR filled with hydrotalcite, nanosized silica or carbon black. ILs such as 1-butyl-1-methylpyrrolidinium (BMpyrrolBF₄), 1-butyl-4-methylpyridinium (BMpyrBF₄) or 1-butyl-1-methylpiperidinium (BMpipBF₄) tetrafluoroborates were applied to improve the dispersion degree of the curatives and filler particles in the elastomer and to increase the efficiency of vulcanization. The differential scanning calorimetry results indicated that ILs reduced the vulcanization temperature of NBR compounds and increased the homogeneity of cross-link distribution in the elastomer network. NBRs filled with carbon black or silica exhibited similar thermal stabilities, whereas hydrotalcite reduced the temperature of thermal decomposition. The lowest mechanical loss factors were determined for vulcanizates filled with nanosized silica.

     

Thermal stability of acrylonitrile/chlorosulphonated polyethylene rubber blend

The properties of chlorosulphonated polyethylene (CSM) rubber, acrylonitrile rubber (NBR) and their blend (50/50 w/w) were studied. Fourier transform infrared (FTIR) studies supported that CSM/NBR rubber blend is self curable, when cross-linking takes place between acrylonitrile groups of NBR and –SO₂Cl groups or in situ generated allyl chloride moieties of CSM. The thermal stability of vulcanizates was analyzed in nitrogen by thermogravimetry. It was found that the initial degradation temperature of elastomer based on CSM rubber is lower than of pure NBR rubber. By adding NBR to CSM rubbers, the degradation temperature of crosslinked material increased, indicating higher thermal stability. The activation energy for the degradation are determined using the Arrhenius equation The activation energies for the rubber blends are higher than for elastomers based on pure rubbers. It was found that the mass loss of the blends at any temperature was between those of the pure rubbers. The differential scanning calorimetry (DSC) was used for the glass transition temperature determination. It is estimated thermodynamic immiscibility of NBR/CSM blend based on noticed two different glass transition temperatures, corresponding to CSM and NBR rubbers.