Influence of aluminium precursor on physico-chemical properties of aluminium hydroxides and oxides

The paper concerns aluminium hydroxides precipitated during hydrolysis of aluminium acetate in ammonia medium, as well as aluminium oxides obtained through their calcination at 550, 900 or 1200°C for 2 h. The following techniques were used for analysing of obtained materials: thermal analysis, IR spectroscopy, X-ray diffraction, low-temperature nitrogen adsorption, adsorption-desorption of benzene vapours and scanning electron microscopy. Freshly precipitated boehmite/pseudoboehmite had high value of S _BET, very good sorption capacity for benzene vapours, developed mesoporous structure and hydrophilic character. After prolonged refluxing at elevated temperature its crystallinity increased which was accompanied by a decrease of specific surface determined from nitrogen adsorption, decrease of sorption capacity for benzene vapours and weakening of the hydrophilic character. Calcination of all hydroxides at the temperature up to 1200°C resulted in the formation of α-Al₂O₃ via transition forms of γ-, δ-and θ-Al₂O₃. The samples of aluminium oxides obtained after calcination at 550 and 900°C were characterised with high values of specific surface area and displayed quite high heat resistance, probably due to a specific morphology of starting hydroxides. The process of ageing at elevated temperature developed thermal stability of aluminium oxides.     

Influence of aluminium precursor on physico-chemical properties of aluminium hydroxides and oxides Part II. Al(ClO4)3·9H2O

Aluminium hydroxide was precipitated during a hydrolysis of aluminium perchlorate in ammonia medium. The materials were studied with the following methods: thermal analysis, IR spectroscopy, X-ray diffraction, low-temperature nitrogen adsorption and adsorption–desorption of benzene vapours. Freshly precipitated boehmite had a high value of S_BET=211 m² g^–1 determined from nitrogen adsorption, good sorption capacity for benzene vapours, developed mesoporous structure and hydrophobic character. After prolonged refluxing at elevated temperature its crystallinity increased which was accompanied by an increase of specific surface determined from nitrogen adsorption up to 262m²g^–1 , decrease of sorption capacity for benzene vapours and stronger hydrophobic character. The calcinations of all boehmites at temperature up to 1200°C resulted in formation of à-Al₂O₃ via transition form of γ-, δ- and θ-Al₂O₃. The samples of aluminium oxides obtained after calcination at 550 and 900°C were characterised with high values of specific surface area of 205–220 and 138–153 m² g^–1 , respectively. The SBET values calculated for the oxide samples derived from aged hydroxides and calcined at 1200°C are higher than for the analogous sample prepared without the ageing step. It was concluded that the process of ageing at elevated temperature developed thermal stability of aluminium oxides.     

Influence of aluminium precursor on physico-chemical properties of aluminium hydroxides and oxides

An attempt to obtain aluminium hydroxide that could give aluminium oxides of increased thermal stability was made. Aluminium hydroxide was precipitated during a hydrolysis of aluminium chloride in ammonia medium. The influence of preparative conditions, such as a dosing rate of aluminium precursor, pH, duration of the precipitate refluxing and temperature of calcination, on the properties of obtained hydroxides and oxides was investigated. The materials were studied with the following methods: thermal analysis, IR spectroscopy, low-temperature nitrogen adsorption and adsorption–desorption of benzene vapours. Precipitated boehmites had high values of S _BET determined from nitrogen adsorption (220–300 m²g^–1), good sorption capacity for benzene vapours, developed mesoporous structure and hydrophilic character. It has been proved that a high pH value during the precipitation of aluminium hydroxide favoured better crystallisation of boehmite structure, higher temperature of its dehydroxylation into γ-Al₂O₃, and delayed transformation of γ phase into α-Al₂O₃. Aluminium oxides derived from the hydroxides precipitated at a high pH were the most stable at high temperatures, and were characterised with the best surface properties. The online version of the original article can be found at     

Properties of aluminium oxides obtained by calcination of the products of reductive roasting of basic aluminium-potassium sulfate

The influence of calcination conditions on changes in phase composition and porous structure was studied for hydrous aluminium oxide, obtained by leaching out potassium salts from the products of roasting basic aluminium-potassium sulfate in hydrogen atmosphere at 600°C. The product of calcination at 350°C in vacuum has the most developed porous structure with most pores of internal radius within 10–60 Å. Calcination in air atmosphere at temperatures 700, 800, 900, or 1000°C resulted in decrease of specific surface of aluminium oxide and increase of the share of pores with internal radius above 60 Å in the overall porosity of the samples. The reconstruction of the porous structure proceeds mainly as a result of coalescent sintering.     

Thermal decomposition of nickel aluminium mixed hydroxides and formation of nickel aluminate spinel

Various nickel aluminium mixed hydroxide samples of different compositions were prepared by co-precipitation from their nitrate solutions using dilute NH₄OH. Additional samples were prepared by impregnation of hydrated Al₂O₃, preheated at 600 and 900°C, with nickel nitrate solution in an equimolar ratio. The thermal decomposition of different mixed solids was studied using DTA. The X-ray investigation of thermal products of the mixed solids was also studied.The results obtained revealed that the presence of NiO up to 33.3 mole % with aluminium oxide much enhanced the degree of crystallinity of the γ-Al₂O₃ phase. In contrast, the presence of Al₂O₃ much retarded the crystallization process of the NiO phase. With the exception of samples containing 20 mole% NiO, all the mixed hydroxide samples, when heated in air at 900°C, led to the formation of well-crystalline Ni Al₂O₄ spinel, alone, or together with either NiO or γ-Al₂O₃, depending on the composition of the mixed oxide samples. The solid containing 20% NiO and heated at 900°C was constituted of amorphous NiO dispersed in γ-Al₂O₃. Heating the nickel nitrate-impregnated Al₂O₃ in air at 800–1000°C led to the formation of Ni Al₂O₄ together with non-reacted NiO and γ-Al₂O₃. The degree of crystallinity of the spinel was found to increase by increasing the calcination temperature of the impregnated solids from 800 to 1000°C and by increasing the preheating temperature of the hydrated Al₂O₃ employed from 600 to 900°C.     

Ni–Al hydrotalcite-like material as the catalyst precursors for the dry reforming of methane at low temperature

Nickel–aluminium and magnesium–aluminium hydrotalcites were prepared by co-precipitation and subsequently submitted to calcination. The mixed oxides obtained from the thermal decomposition of the synthesized materials were characterized by XRD, H₂-TPR, N₂ sorption and elemental analysis and subsequently tested in the reaction of methane dry reforming (DRM) in the presence of excess of methane (CH₄/CO₂/Ar = 2/1/7). DMR in the presence of the nickel-containing hydrotalcite-derived material showed CH₄ and CO₂ conversions of ca. 50% at 550 °C. The high values of the H₂/CO molar ratio indicate that at 550 °C methane decomposition was strongly influencing the DRM process. The sample reduced at 900 °C showed better catalytic performance than the sample activated at 550 °C. The catalytic performance in isothermal conditions from 550 °C to 750 °C was also determined.     

Thermal transformations of the products of partial hydrolysis of hydrous aluminium nitrate

Thermal analysis, mass spectrometry, infrared spectrophotometry, X-ray phase analysis, scanning electron microscopy, and sorption methods were used in the study of thermal transformations of the products of partial hydrolysis of hydrous aluminium nitrate in ammonia medium. It has been found that the process of aluminium nitrate hydrolysis under the conditions applied and in the presence of ammonia gives boehmite as the main product, with some admixture of a basic salt.Aluminium oxide obtained from the products of partial hydrolysis of hydrous aluminium nitrate in ammonia medium at 550°C has a crystalline -Al₂O₃ structure. Its specific surface, as determined by low-temperature adsorption of nitrogen, exceeds 200 m²g^–1. Features of the products are well developed mesopore structure and considerable ability of benzene adsorption. Calcination of the obtained aluminium oxide for 2 h at 900°C reduces its specific surface to about 110 m² g^–1.This revised version was published online in November 2005 with corrections to the Cover Date.     

Aluminium nitrate as a precursor of mesoporous aluminium oxides

The thermal transformations of the products of hydrous aluminium nitrate hydrolysis in ammonia medium were studied by thermal analysis, mass spectrometry, infrared spectrophotometry, X-ray phase analysis, and sorption methods. Experiments have shown that the hydrolysis of hydrous aluminium nitrate in ammonia medium at pH=6-7 leads to the formation of boehmite. The degree of crystallinity of this product increases, if the hydrolysis is carried out for 264 h at 100°C, with respect the samples separated from the mother liquor just after completing the dosage of the reagents. It has also been found that aluminium oxide, obtained by thermal decomposition of the products of hydrolysis carried out for 264 h at an increased temperature, is characterized by a well developed specific surface, stable at high temperatures, amounting to about 100 m2 g^-1, after calcination for 2 h at 1200°C. This revised version was published online in July 2006 with corrections to the Cover Date.     

Effects of doping with CeO2 and calcination temperature on physicochemical properties of the NiO/Al2O3 system

The effects of doping with CeO₂ and calcination temperature on the physicochemical properties of the NiO/Al₂O₃ system have been investigated using DTA, XRD, nitrogen adsorption measurements at −196°C and decomposition of H₂O₂ at 30–50°C. The pure and variously doped solids were subjected to heat treatment at 300, 400, 700, 900 and 1000°C. The results revealed that the specific surface areas increased with increasing calcination temperature from 300 to 400°C and with doping of the system with CeO₂. The pure and variously doped solids calcined at 300 and 400°C consisted of poorly crystalline NiO dispersed on γ-Al₂O₃. Heating at 700°C resulted in formation of well crystalline NiO and γ-Al₂O₃ phases beside CeO₂ for the doped solids. Crystalline NiAl₂O₄ phase was formed starting from 900°C. The degree of crystallinity of NiAl₂O₄ increased with increasing the calcination temperature from 900 to 1000°C. An opposite effect was observed upon doping with CeO₂. The NiO/Al₂O₃ system calcined at 300 and 400°C has catalytic activity higher than individual NiO obtained at the same calcination temperatures. The catalytic activity of NiO/Al₂O₃ system increased, progressively, with increasing the amount of CeO₂ dopant and decreased with increasing the calcination temperature.     

Physico–chemical properties of CdO–Al2O3 catalysts. I – Structural characteristics

Alumina gels AN6 and AN7 were prepared by precipitation with NaOH from hydrated aluminum sulfate at pH 6 and 7, respectively. A third alumina gel AA7 was similarly prepared, but by precipitation with 30% ammonia. Pure cadmia C8 and C9 were precipitated from cadmium sulfate at pH 8 and 9 using NaOH. Five mechanically mixed gels ACM (1:0.25), ACM (1:0.5), ACM (1:1), ACM (0.5:1) and ACM (0.25:1) were prepared by thoroughly mixing the appropriate molar ratios of AN7 and C8. Also, five coprecipitated gels ACC (1:0.25), ACC (1:0.5), ACC (1:1), ACC (0.5:1) and ACC (0.25:1) were coprecipitated by dropping simultaneously the appropriate volumes of 1 M aluminum sulfate, 1 M cadmium sulfate and 3 M NaOH. Calcination products at 400, 500, 600, 800 and 1000 °C were obtained from each preparation.TG–DTA patterns of uncalcined samples were analyzed and the XRD of all 1000 °C-products and some selected samples calcined at 400–800 °C were investigated. The thermal behaviors of pure and mixed gels depend on the precipitating agent, pH of precipitation, chemical composition and method of preparation. Generally, calcination at temperatures below 800 °C gave poorly crystalline phases. Well crystalline phases are obtained at 800 and 1000 °C. For pure alumina γ-Al₂O₃ was shown as 400 °C-calcination product that transforms into the δ form around 900 °C and later to θ-Al₂O₃ as a major phase and α-Al₂O₃ as a minor phase at 1000 °C. CdO was shown by 500 °C-calcined cadmia gel that showed color changes with rise of calcination temperature. The most stable black cadmium oxide phase (Monteponite) is obtained upon calcination at 1000 °C. Thousand degree celsius- calcined mixed oxides showed θ-Al₂O₃, α-Al₂O₃, CdAl₂O₄ and monteponite which dominate depending on the chemical composition.     

Effect of phenyl group on the structure and formation of transitional alumina from Al (OPh)<Subscript>3</Subscript>

The structure of freshly prepared Al(OPh)₃, its decomposition product, the hydrolyzed products and their structural evolution were investigated employing ²⁷Al MAS NMR spectroscopy, PXRD, TGA/DTA/DSC/FTIR techniques. In the ²⁷Al MAS NMR spectrum of the aluminium phenoxide, three signals with the chemical shift at 3.78, 21 and 45 ppm were observed. The chemical shift at 3.78 and 45 ppm revealed the presence of four and sixfold coordinated aluminum. The signal at 21 ppm corresponded to fivefold coordinated aluminium. When the aluminium phenoxide was directly decomposed in air at 600 °C, it resulted in amorphous product as evidenced from the PXRD pattern. The observed signals with chemical shifts at 10.1, 42, 73.6 ppm in the ²⁷Al MAS NMR spectrum indicated the presence of 6, 5 and 4 coordination for the aluminium atoms suggesting disordered transitional γ-alumina to be the product. The hydrolysis studies of Al(OPh)₃ with excess of water at 70 °C yielded bohemite (γ-AlOOH). The alumina obtained after dehydration at 600 °C was X-ray amorphous. The dehydrated product at 600 °C showed the presence of four and six coordinated aluminium atoms in the ²⁷Al MAS NMR spectrum confirming it to be ordered γ-Al₂O₃. Crystalline γ-Al₂O₃ was obtained on further heating at 800 °C.     

Synthesis of high surface area transitional alumina from Al(OPh)<Subscript>3</Subscript>

Al(OPh)₃ involving sterically hindered phenyl groups on ultrasonic assisted micro hydrolysis yielded a mixture of boehmite and bayerite as deduced from the FTIR and powder X-ray diffraction pattern. In the thermogravimetric trace, the complete removal of decomposable moieties of the hydrolyzed gel occurred around 530 °C. Calcining the gel at temperatures 600, 700, 800 and 900 °C showed crystalline tetragonal δ-Al₂O₃ to be the product at 900 °C as deduced from FTIR, ²⁷Al NMR and PXRD techniques. δ-Al₂O₃ showed a surface area of 135 m²/g with rectangular bar like morphology with the sizes below 50 nm in the TEM images.     

Fixation de divers polluants dans des alumines monolithiques poreuses

Fixation of various pollutants in a monolithic porous alumina. Ultraporous monoliths of hydrated alumina, prepared at room temperature by atmospheric air oxidation of aluminium, can fix various gaseous phases, for instance up to 1.25 kg hydrogen chloride per kg. The material porosity remains high after heating at 1200–1300°C. Then, this alumina can be impregnated by aqueous solutions of various salts, which result in oxides after drying and calcination. These oxides are confined within the material. For instance, 1 kg monolith can contain more than 2 kg cerium oxide, which serves as a model for the behaviour of transuranium element oxides (PuO₂, AcO₂) contained in radioactive waste.     

Physicochemical properties of the products of basic aluminium-potassium sulfate decomposition in hydrogen atmosphere

Low-temperature modifications of aluminium oxide were obtained by thermal decomposition of basic aluminium-potassium sulfate at temperatures 550, 600, and 650°C. Physicochemical properties of the obtained oxides were studied with particular consideration to phase composition and porous structure. It has been shown how the decomposition parameters of the basic salt used determine the porous structure of the obtained oxides.

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Zusammenfassung Durch thermische Zersetzung von basischem Aluminiumkaliumsulfat bei Temperaturen von 550, 600 und 650°C wurden Niedrigtemperaturmodifizierungen von Aluminiumoxid hergestellt. Die physikochemischen Eigenschaften der erhaltenen Oxide wurden in besonderer Hinsicht auf Phasenzusammensetzung und Porenstruktur untersucht. Es wurde gezeigt, wie die Parameter der Zersetzung des eingesetzten basischen Salzes die Porenstruktur der erhaltenen Oxide beeinflussen.

     

Preparation of γ-Alumina Membranes From Sulphuric Electrolyte Anodic Alumina and Its Transition to α-Alumina

Gamma-alumina membrane was prepared from anodic (amorphous) alumina (AA) obtained in a sulphuric acid electrolyte. The transformation scheme, i.e., the crystallization to form metastable alumina polymorphs and the final transition to α-Al₂O₃ with heating was studied by TG-DTA and X-ray diffraction (XRD) using fixed time (FT) method. When heating at a constant rate, the crystallization occurred at 900°C or higher and the final formation of α-Al₂O₃ occurred at 1250°C or higher, which temperatures were higher than the case of using anodic (amorphous) alumina prepared from oxalic acid electrolyte. Relative content of S of the products was obtained by transmission electron microscope (TEM)-energy dispersive spectroscopy (EDS). The proposed thermal change of anodic alumina membrane prepared from sulphuric acid is as follows: 1. At temperatures lower than ca 910°C: Formation of a quasi-crystalline phase or a polycrystalline phase (γ-, δ- and θ-Al₂O₃); 2. 910–960°C: Progressive crystallization by the migration of S toward the surface within the amorphous or the quasi-crystalline phase, forming S-rich region near the surface; 3. 960°C: Change of membrane morphology and the quasi-crystalline phase due to the rapid discharge of gaseous SO₂; 4. 960–1240°C: Crystallization of γ-Al₂O₃ accompanying δ-Al₂O₃; and 5. 1240°C: Transition from γ-Al₂O₃ (+tr. δ-Al₂O₃) into the stable α-Al₂O₃. The amorphization which occurs by the exothermic and the subsequent endothermic reaction suggests the incorporation of SO₃ groups in the quasi-crystalline structure. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal Characterization and Physico-Chemical Properties of Fe2O3−Mn2O3/Al2O3 Systems

The effect of ferric and manganese oxides dopants on thermal and physicochemical properties of Mn-oxide/Al₂O₃ and Fe₂O₃/Al₂O₃ systems has been studied separately. The pure and doped mixed solids were thermally treated at 400–1000°C. Pyrolysis of pure and doped mixed solids was investigated via thermal analysis (TG-DTG) techniques. The thermal products were characterized using XRD-analysis. The results revealed that pure ferric nitrate decomposes into Fe₂O₃ at 350°C and shows thermal stability up to1000°C. Crystalline Fe₃O₄ and Mn₃O₄phases were detected for some doped solids precalcined at 1000°C. Crystalline γ-Al₂O₃ phase was detected for all solids preheated up to 800°C. Ferric and manganese oxides enhanced the formation of α-Al₂O₃ phase at1000°C. Crystalline MnAl₂O₄ and MnFe₂O₄ phases were formed at 1000°C as a result of solid–solid interaction processes. The catalytic behavior of the thermal products was tested using the decomposition of H₂O₂ reaction. This revised version was published online in August 2006 with corrections to the Cover Date.     

Effects of calcination and activation temperature on dry reforming catalysts

The effect of calcination temperatures on dry reforming catalysts supported on high surface area alumina Ni/γ-Al₂O₃ (SA-6175) was studied experimentally. In this study, the prepared catalyst was tested in a micro tubular reactor using temperature ranges of 500, 600, 700 and 800 °C at atmospheric pressure, using a total flow rate of 33 ml/min consisting of 3 ml/min of N₂, 15 ml/min of CO₂ and 15 ml/min of CH₄. The calcination was carried out in the range of 500–900 °C. The catalyst is activated inside the reactor at 500–800 °C using hydrogen gas. It was observed that calcination enhances catalyst activity which increases as calcination and reaction temperatures were increased. The highest conversion was obtained at 800 °C reaction temperature by using catalyst calcined at 900 °C and activation at 700 °C. The catalyst characterization conducted supported the observed experimental results.     

Coating of Sol Particles for Membrane Applications

For improving chemical and thermal stability of γ-Al₂O₃ membranes boehmite (AlOOH) sol-particles are coated with Zr⁴⁺-species with two techniques. These techniques are heterogeneous precipitation (HP-method) and “surface-reaction-followed-by-polycondensation” (SRPC-method). A continuous coating layer is formed at relative low Zr⁴⁺-concentration, about one monolayer coverage of boehmite particles, and with the HP-method. For large concentrations and for the SRPC-method small particles (order 1 nm) of Zr⁴⁺-species are formed on the surface of the boehmite particles. After drying and calcination up to 1000°C no continuous layer of a zirconia phase could be detected for all samples. However the thermal stability of the porous structure is improved. Phase transitions of alumina occur at temperatures of 1100°C and the porous structure of the membrane material is then destabilized.     

Effect of preparative conditions on the surface characteristics of mixed zirconium and titanium oxides

The surface characteristics of mixed zirconium and titanium oxides prepared from different starting materials are investigated. One mode of preparation entailed the use of zirconium sulfate and titanium oxysulfate as starting materials and ammonium hydroxide as precipitating agent. The produced oxides were washed to different extents to obtain samples with different sulfate content. A second preparative mode used zirconium oxychloride and titanous chloride as starting materials also with ammonium hydroxide as precipitating agent. The oxidation of the titanous to the titanic form for these oxides was carried out by means of oxygen gas. Resulting samples were heat treated at 400 °C and 600 °C, and textural characteristics determined from the adsorption of N₂ at 77 K, complemented by infrared and thermal studies. The samples precipitated from the oxychloride and chloride salts of zirconium and titanium, as well as those precipitated from the sulfate and oxysulfate salts and washed free of the sulfate ions displayed quite similar textural characteristics. The unheated samples and those heat-treated at 400 °C were mesoporous, with some microporosity, and relatively large surface areas in the order of 200–300 m²/g. Heat treatment to 600 °C led to a relative decrease in surface area, in the order of 100 m²/g, and to the disappearance of microporosity. The mixed zirconium and titanium oxides with a sulfate content of ≈17% displayed significantly lower surface areas, smaller than 10 m²/g, with a prevalence of micro and mesoporosity. Infrared and thermal studies indicated the presence of differently bounded sulfato groups, which seem to have a blocking effect on the pores, resulting in the observed smaller surface areas.     

Infrared absorption spectra of Er3+-doped Al2O3 nanopowders by the sol-gel method

The Er³⁺-doped Al₂O₃ nanopowders have been prepared by the sol-gel method, using the aluminium isopropoxide [Al(OC₃H₇)₃]-derived γ-AlOOH sols with addition of the erbium nitrate [Er(NO₃)₃·5H₂O]. The five phases of γ-(Al,Er)₂O₃, θ-(Al,Er)₂O₃, α-(Al,Er)₂O₃, ErAlO₃, and Al₁₀Er₆O₂₄ were detected with the 0–20 mol% Er³⁺-doped Al₂O₃ nanopowders at the different sintering temperature of 600–1200°C. The average grain size was increased from about 5 to 62 nm for phase transformation of undoped γ-Al₂O₃→α-Al₂O₃ at the sintering temperature from 600 to 1200°C. At the same sintering temperature, average grain size was decreased with increase of the Er³⁺ doping concentration. Infrared absorption spectra of γ-Al₂O₃ and θ-Al₂O₃ nanopowders showed the two broad bands of 830–870 and 550–600 cm⁻¹, the three broad bands of 830–870, 750–760, and 550–600 cm⁻¹, respectively. The infrared absorption spectra for the α-Al₂O₃ nanopowder showed three characteristic bands, 640, 602, and 453 cm⁻¹. The two characteristic bands of 669 and 418 cm⁻¹ for Er₂O₃ clusters were observed for the Er³⁺-doped Al₂O₃ nanopowders when Er³⁺ doping concentration was increased up to 2 mol%. The 796, 788, 725, 692, 688, 669, 586, 509, 459, and 418 cm⁻¹ are the characteristic bands of Al₁₀Er₆O₂₄ phase.