在Co/SiO2作催化剂的Fischer-Tropsch反应中温度对合成气吸附行为及稳定性的影响

考察了反应温度对Co/SiO2催化剂在Fischer-Tropsch(F-T)合成中合成气吸附行为及稳定性的影响. 采用FTIR, TPSR, XRD, BET, HTPD和TPR等手段对催化剂进行了表征. 结果表明, CO在催化剂表面的吸附为活化吸附, 在270 ℃仍稳定存在, 随着反应温度的升高, 催化剂上发生的主反应由CO加氢链增长反应向Boudouard反应转化, 当反应温度≥350 ℃时, 以Boudouard反应为主. 另外, 随反应温度升高, 金属钴的烧结现象变得明显, 并伴随着硅酸钴或水合硅酸钴物种的生成. 在催化剂的失活因素中, 烧结为主要原因.     

Effect of Sulfate on an Iron Manganese Catalyst for Fischer-Tropsch Synthesis

The effect of sulfate on Fischer-Tropsch synthesis performance was investigated in a slurry- phase continuously stirred tank reactor(CSTR)over a Fe-Mn catalyst.The physiochemical properties of the catalyst impregnated with different levels of sulfate were characterized by N_2 physisorption,X-ray photoelectron spectroscopy(XPS),H_2(or CO)temperature-programmed reduction(TPR),Mφssbauer spectroscopy,and CO_2 temperature-programmed desorption(TPD).The characterization results indicated that the impregnated sulfate slightly decreased the BET surface area and pore volume of the catalyst, suppressed the catalyst reduction and carburization in CO and syngas,and decreased the catalyst surface basicity.At the same time,the addition of small amounts of sulfate improved the activities of Fischer- Tropseh synthesis(FTS)and water gas shift(WGS),shifted the product to light hydrocarbons(C_1-C_(11)) and suppressed the formation of heavy products(C_(12 )).Addition of SO_4~(2-)to the catalyst improved the FTS activity at a sulfur loading of 0.05-0.80 g per 100 g Fe,and S-05 catalyst gave the highest CO conversion(62.3%),and beyond this sulfur level the activity of the catalyst decreased.     

二甲醚合成催化剂失活原因的研究

采用胶体沉积法制备了Cu-ZnO-ZrO2／HZSM-5二甲醚合成催化剂．对二甲醚合成过程中催化剂的失活原因进行了初步研究．采用BET，NH3TPD，TPD，TP0和N2O脉冲实验对催化剂使用前后比表面积，表面酸性，表面吸附物种，表面积碳和活性组分Cu比表面积的变化进行了研究．发现，在二甲醚合成过程中，催化剂表面酸性，催化剂表面吸附物种和表面积碳变化较小，不是导致催化剂失活的主要原因．而催化剂在使用过程中活性组分Cu烧结使Cu比表面积降低是催化剂失活的主要原因．     

Fischer-Trospch Synthesis on Ordered Mesoporous Cobalt-Based Catalysts with Compact Multichannel Fixed-Bed Reactor Application: A Review

CO hydrogenation to hydrocarbons through Fischer–Tropsch synthesis (FTS) reaction is one of the promising chemical processes, which can convert alternative feedstocks such as natural gas or biomass into synthetic fuels. The FTS reaction has received many attentions due to a limited petroleum resource with an increased demand for using alternative carbon sources such as stranded gas or shale gas. Some proper synthetic methods of an effective FTS catalyst having a larger active metal surface area and a lower deactivation rate are the most important issues for a long-term operation. Therefore, some ordered mesoporous materials (OMM) have been widely investigated in the field of CO hydrogenation using some heterogeneous catalysts. The present brief review paper summarized the various preparation methods of the ordered mesoporous materials for the possible applications of FTS reaction with a lower deactivation rate and a higher catalytic performance. The applications of the ordered mesoporous cobalt oxides for FTS reaction are briefly introduced and the ways to improve a structural stability even under reductive CO hydrogenation conditions by using efficient pillaring materials as well as by preparing mixed metal oxides. A higher catalytic activity of the ordered mesoporous cobalt oxide was also verified in a multi-channel fixed-bed compact reactor having the intersected interlayers of micro-channel heat exchanger. The thermal stability of ordered mesoporous cobalt-based catalysts was mainly affected by a structural stability which can easily remove the heavy hydrocarbons from the inner surfaces.     

Effect of Potassium Addition on Coprecipitated Iron Catalysts for Fischer-Tropsch Synthesis Using Bio-oil-syngas

The effects of potassium addition and the potassium content on the activity and selectivity of coprecipitated iron catalyst for Fischer-Tropsch synthesis (FTS) were studied in a fixed bed reactor at 1.5 MPa, 300 o C, and contact time (W=F) of 12.5 gcath/mol using the model bio-oil-syngas of H2/CO/CO2/N2 (62/8/25/5, vol%). It was found that potassium addition increases the catalyst activity for FTS and the reverse water gas shift reaction. Moreover, potassium increases the average molecular weight (chain length) of the hydrocarbon products. With the increase of potassium content, it was found that CH4 selectivity decreases and the selectivity of liquid phase products (C5+) increases. The characteristics of FTS catalysts with different potassium content were also investigated by various characterization measurements including X-ray diffraction, X-ray photoelectron spectroscopy and Brunauer-Emmett-Teller surface area. Based on experimental results, 100Fe/6Cu/16Al/6K (weight ratio) was selected as the optimal catalyst for FTS from bio-oil-syngas. The results indicate that the 100Fe/6Cu/16Al/6K catalyst is one of the most promising candidates to directly synthesize liquid bio-fuel using bio-oil-syngas.     

低温高活性熔铁催化剂上的超临界相费托合成反应

在固定床反应器中超临界相条件下研究了熔铁催化剂上的费托合成反应,发现在超临界介质中反应物和产物更容易扩散,较好地抑制了催化剂表面非活性碳的沉积,从而提高了费托合成反应中的CO转化率和烯烃选择性,增加了链增长因子,降低了甲烷选择性.同时,考察了超临界介质、反应温度、压力、H2/CO比和空速等条件对费托合成反应的影响.结果表明,C5-8正构烷烃在催化剂活性温度下都是适宜的超临界介质.当温度和压力都在介质的临界点以上时,介质表现出较好的传质与传热性能,可改善费托合成反应性能.     

一步合成二甲醚催化剂烧结失活和原位再生的研究

采用共沉淀沉积法制备了CuOZnOAl2O3/γ Al2O3 HZSM 5复合催化剂,考察了其对CO加氢直接合成二甲醚的催化性能,研究了催化剂的失活和再生,并用H2-TPR、XRD、TPO、N2O化学吸附等表征方法对反应前后和再生后催化剂的物化性质进行了表征。结果表明,一步合成二甲醚催化剂的失活主要是由于活性位Cu晶粒的烧结长大;反应温度和原料气的组成是影响催化剂失活的因素,在低于220℃下,以N2/H2/CO/CO2为原料气会显著降低催化剂的失活速率。研究使用的氧化还原循环的再生方法能够使Cu晶粒发生再分散,并使失活的催化剂恢复了75%以上的活性。     

生物质气化重整合成二甲醚

以松木粉为原料，采用空气 水蒸气气化制备了富氢气化气，通过添加甲烷重整富氢气化气，调整了合成气化学当量比，在260 ℃、4 MPa、12 000 h－1条件下，对生物质合成气一步法合成二甲醚进行了实验研究。结果表明：引入甲烷重整，活化了富氢气化气中过量的CO2，甲烷的最佳加入量为CH4/CO2=1，生物质碳转化率达到70%以上，尾气中二甲醚选择性达到69.6%。     

Ir/SiO2上甲烷部分氧化制合成气反应的原位时间分辨红外和原位Raman光谱表征

采用原位时间分辨红外光谱和原位显微Raman光谱技术对Ir/SiO₂上甲烷部分氧化(POM)制合成气反应的初级产物和反应条件下催化剂表面物种进行了跟踪考察,实验结果表明,在H₂预还原的新鲜Ir/SiO₂表面,CO是V(CH₄):V(O₂):V(Ar)=2:1:45混合气反应的初级产物,因而甲烷的直接氧化过程是CO生成的主要途径;而在稳态反应条件下,CO生成的途径可能主要来自CO₂和H₂O与催化剂表面积碳物种(CHx)和/或CH₄的反应.催化剂上生成的积碳可能是导致稳态条件下Ir/SiO₂上POM反应机理不同于H₂预还原的新鲜催化剂的主要原因.     

Characterization and catalytic performance of CeO2-Co/SiO2 catalyst for Fischer-Tropsch synthesis using nitrogen-diluted synthesis gas over a laboratory scale fixed-bed reactor

The surface species of CO hydrogenation on CeO2-Co/SiO2 catalyst were investigated using the techniques of temperature programmed reaction and transient response method. The results indicated that the formation of H2O and CO2 was the competitive reaction for the surface oxygen species, CH4 was produced via the hydrogenation of carbon species step by step, and C2 products were formed by the polymerization of surface-active carbon species （-CH2-）. Hydrogen assisted the dissociation of CO. The hydrogenation of surface carbon species was the rate-limiting step in the hydrogenation of CO over CeO2-Co/SiO2 catalyst. The investigation of total pressure, gas hourly space velocity （GHSV）, and product distribution using nitrogen-rich synthesis gas as feedstock over a laboratory scale fixed-bed reactor indicated that total pressure and GHSV had a significant effect on the catalytic performance of CeO2-Co/SiO2 catalyst. The removal of heat and control of the reaction temperature were extremely critical steps, which required lower GHSV and appropriate CO conversion to avoid the deactivation of the catalyst. The feedstock of nitrogen-rich synthesis gas was favorable to increase the conversion of CO, but there was a shift of product distribution toward the light hydrocarbon. The nitrogen-rich synthesis gas was feasible for F-T synthesis for the utilization of remote natural gas.     

二甲醚部分氧化重整制氢的实验研究

应用自制二甲醚(DME)部分氧化重整制氢实验装置,研究了温度、空醚比、DME进气流量、催化剂用量和重整器管内径对DME转化率和H2产率的影响。结果表明,常压下,在300℃～500℃,随着温度升高,DME转化率和H2产率增大,DME转化率的最大值接近100%,H2产率的最大值约为95%,产气中H2、CO和CH4的体积分数增大,CO2和DME的体积分数减小。空醚比从0.5增大到3.0时,DME转化率和H2产率增大,产气中H2和CO的体积分数先增后减。增大DME进气流量,DME转化率、H2产率、产出的气体中H2和CO的体积分数都减小。增加催化剂用量、减小重整器管内径都能增大DME转化率和H2产率。     

Cobalt catalysts supported on silica nanotubes for Fischer-Tropsch synthesis

Silica nanotubes(SNT) have been synthesized using carbon nanotubes(CNT) as a template.Silica-coated carbon nanotubes(SNT-CNT) and SNT were loaded with a cobalt catalyst for use in Fischer-Tropsch synthesis(FTS).The catalysts were prepared by incipient wetness impregnation and characterized by N2 physisorption,X-ray diffraction(XRD),hydrogen temperature programmed reduction(H2-TPR) and transmission electron microscopy(TEM).FTS performance was evaluated in a fixed-bed reactor at 493 K and 1.0 MPa.Co/CNT and Co/SNT catalysts showed higher activity than Co/SNT-CNT in FTS because of the smaller cobalt particle size,higher dispersion and stronger reducibility.The results also showed that structure of the support affects the product selectivity in FTS.The synergistic effects of cobalt particle size,catalytic activity and diffusion limitations as a consequence of its small average pore size lead to medium selectivity to C5+ hydrocarbons and CH4 over Co/SNT-CNT.On the other hand,the Co/CNT showed higher CH4 selectivity and lower C5+ selectivity than Co/SNT,due to its smaller average pore size and cobalt particle size.     

助剂对Co／HMS催化剂结构和F-T合成性能的影响

详细研究了钍、锆、锗及铈助剂对钴质量分数为15％的Co／HMS催化剂结构、 F-T合成CO转化率、CO2选择性及烃分布的影响,结果表明：钍能适当提高F-T合成 活性,且低温下具有较强的链增长能力;锆、锗、铈降低了催化剂CO转化率,催化 剂加氢能力变强,导致低碳烃增加较快,汽柴油馏分段减低,相应的链增长能力降 低,并以锰和铈较为明显;XRD,TPR及TG表征表明：锆和铈可提高催化剂Co还原度 ,但F-T合成反应时金属Co易披氧化,反应中金属Co量明显减少,CO转化率降低, 并以铈最为显著;Th助催化剂Co还原度稍有减低,Co分散度高于Co／HMS,且反应 中金属Co较为稳定,Co转化率得以提高;添加Mn助剂后,催化剂难以还原,反应中 活性相金属Co量较小,CO转化率较低．     

Rh/SiO_2催化剂上甲烷部分氧化制合成气的反应机理

采用原位Raman光谱技术,在原料气中的O2未完全耗尽的条件下,对CH4部分氧化制合成气反应的Rh/SiO2催化剂床层前部贵金属物种的化学态以及由CH4解离所生成的碳物种进行了表征.在此基础上采用脉冲反应和同位素示踪技术,比较了CH4的部分氧化及其与H2O和CO2的重整等反应对催化剂床层氧化区内CO和H2生成的相对贡献,并将实验结果与Ra-man光谱表征结果进行了关联.结果表明,在600°C下将还原后的4%Rh/SiO2催化剂切入CH4:O2:Ar=2:1:45原料气,催化剂床层前部未检测到铑氧化物的Raman谱峰,但可清晰检测到源于CH4解离的碳物种;在700°C和接触时间小于1ms的条件下,催化剂床层的氧化区内已有大量CO和H2生成,在相同的实验条件下,CH4与H2O或CO2重整反应对氧化区内合成气生成的贡献则很小;以CH4:16O2:H218O:He=2:1:2:95为原料气的同位素示踪实验结果表明,在原料气中16O2未完全耗尽的情况下,反应产物中C16O的含量占CO生成总量的92.3%,表明CO主要来自CH4的部分氧化反应.上述结果均表明,在O2存在下Rh/SiO2催化剂上CO和H2可以通过CH4直接解离和部分氧化机理生成.     

In situ surface oxidation study of a planar Co/SiO2/Si(100) model catalyst with nanosized cobalt crystallites under model Fischer-Tropsch synthesis conditions

The oxidation of nanosized metallic cobalt to cobalt oxide during Fischer-Tropsch synthesis (FTS) has long been postulated as a major deactivation mechanism. In this study a planar Co/SiO(2)/Si(100) model catalyst with well-defined cobalt crystallites, close to the threshold value reported for oxidation in the literature (4-10 nm), was prepared by the spin coating method. The planar Co/SiO(2)/Si(100) model catalyst was characterized with atomic force microscopy, X-ray photoelectron spectroscopy, and Rutherford backscattering. The surface oxidation behavior of the nanosized metallic cobalt crystallites of 4-5 nm was studied using in situ near-edge X-ray absorption fine structure under model FTS conditions, i.e., H(2)/H(2)O = 1, P(Total) = 0.4 mbar, and 150-450 degrees C. No surface oxidation of metallic cobalt was observed under these model FTS conditions over a wide temperature range, i.e., 150-400 degrees C.     

Intrinsic Kinetics of Dimethyl Ether Synthesis from Syngas

The intrinsic kinetics of dimethyl ether (DME) synthesis from syngas over a methanol synthesis catalyst mixed with methanol dehydration catalyst has been investigated in a tubular integral reactor at 3-7MPa and 220-260℃. The three reactions including methanol synthesis from CO and H2, CO2 and H2, and methanol dehydration were chosen as the independent reactions. The L-H kinetic model was presented for dimethyl ether synthesis and the parameters of the model were obtained by using simplex method combined with genetic algorithm. The model is reliable according to statistical analysis and residual error analysis. The synergy effect of the reactions over the bifunctional catalyst was compared with the effect for methanol synthesis catalyst under the same conditions based on the model. The effects of syngas containing N2 on the reactions were also simulated.     

Effect of Manganese Incorporation Manner on an Iron-Based Catalyst for Fischer-Tropsch Synthesis

A systematic study was undertaken to investigate the effects of the manganese incorpo- ration manner on the textural properties,bulk and surface phase compositions,reduction/carburization behaviors,and surface basicity of an iron-based Fischer-Tropsch synthesis(FTS)catalyst.The cata- lyst samples were characterized by N_2 physisorption,X-ray photoelectron spectroscopy(XPS),H_2(or CO)temperature-programmed reduction(TPR),CO_2 temperature-programmed desorption(TPD),and M(?)ssbauer spectroscopy.The FTS performance of the catalysts was studied in a slurry-phase continuously stirred tank reactor(CSTR).The characterization results indicated that the manganese promoter incor- porated by using the coprecipitation method could improve the dispersion of iron oxide,and decrease the size of the iron oxide crystallite.The manganese incorporated with the impregnation method is enriched on the catalyst's surface.The manganese promoter added with the impregnation method suppresses the reduction and carburization of the catalyst in H_2,CO,and syngas because of the excessive enrichment of manganese on the catalyst surface.The catalyst added manganese using the coprecipitation method has the highest CO conversion(51.9%)and the lowest selectivity for heavy hydrocarbons(C_(12 )).     

Fischer-Tropsch synthesis over ruthenium-promoted Co/Al2O3 catalyst with different reduction procedures

The effect of reduction procedure on catalyst properties, activity and products selectivity of ruthenium-promoted Co/γ-Al2O3 catalyst in Fischer-Tropsch synthesis (FTS) was investigated. Catalyst samples were reduced with different reduction gas compositions and passivated before being characterized by TPR and XRD techniques. Different activity and product selectivity analyses were also performed. These results showed that the catalyst dispersion, particle size, and the degree of reduction changed with different reduction gas compositions, which were resulted from the water partial pressures in reduction process that give varying degrees of interaction with the support. It has been suggested that the FTS activity of cobalt catalyst was directly dependent on the catalyst reducibility. A reduction gas with a molar ratio of H2/He = 1 was used to prevent the formation of Co-support compound during catalyst reduction.     

铜基甲醇合成催化剂的失活研究

选用了两个化肥厂的失活甲醇合成催化剂,采用ＸＲＤ、ＳＥＭ、ＳＥＭ－ＥＤＳ、ＴＥＭ、ＸＰＳ、ＴＲＰ、ＣＯ－ＴＰＤ和化学吸附等方法对催化剂进行比较测试。结果表明,硫中毒、积炭、铜粒长大和杂质金属沉积等是造成甲醇合成催化剂失活的因素。由于某一种或几种因素都导致催化剂活性表面积的降低,对反应物ＣＯ吸附量减少,或造成催化剂对ＣＯ吸附能力的降低,从而降低合成甲醇反应的活性。硫中毒和铜粒长大是普遍存在的最主要因     

Cu-Mn-Zn/Y直接合成二甲醚催化剂中锌和锰的协同调节作用

通过对Y型分子筛负载Cu-Mn、Cu-Zn和Cu-Mn-Zn催化剂的结构、表面性质及其直接合成二甲醚反应活性的对比,发现Mn和Zn对催化剂还原性能的影响作用相反,对催化剂吸附H₂和CO的影响也不同。Mn和Zn的单独添加或共同添加引起催化剂结构和组分之间相互作用程度的改变,是造成催化剂活性和选择性变化的主要原因。两者的协同作用,能调整催化剂的还原性能和吸附性能达到适合的状态,从而使得催化剂具有高的二甲醚合成活性。