甲醇水蒸气重整制氢反应条件的优化

对共沉淀法制备的CuO/ZnO/CeO₂-ZrO₂催化剂在甲醇水蒸气重整制氢反应体系中的性能进行了考察,并利用统计学实验设计方法对该反应的反应条件进行了优化。选择反应温度、水醇比和甲醇气体空速为独立要因,利用全因子实验设计方法,得到反应温度对两个响应值(甲醇转化率和重整气中CO物质的量分数)的影响最为显著,甲醇气体空速对重整气中CO物质的量分数的影响最小。固定甲醇气体空速为300 h^-1,利用中心旋转组合设计实验方法对反应温度和水醇比进行优化,得出当反应温度在249~258℃、水醇比在1.76~2.00时,甲醇能全部转化,重整气中CO物质的量分数小于0.5%。此模型的计算值与实验结果较为接近,表明采用统计学实验设计方法得出的结论对甲醇水蒸气重整制氢反应条件的优化具有指导意义。     

蜂窝催化剂上甲醇自热重整制氢的动力学研究

400 ℃～460 ℃,400 h－1～1 600 h－1,O2/CH3OH(mol ratio)=0.10～0.25,H2O/CH3OH (mol ratio) =1.0～1.8下,通过正交实验设计方法,用BSD-2A型内循环无梯度反应器研究了Zn-Cr/CeO2-ZrO2蜂窝催化剂上甲醇自热重整制氢反应的宏观动力学。以甲醇水蒸气重整反应、甲醇分解反应和甲醇完全氧化反应为独立反应进行了研究,得出了幂指数型反应速率表达式,并根据实验结果,利用最小二乘法求解了动力学参数值。F检验表明该动力学模型是高度显著的。该多重反应动力学方程的得出为蜂窝反应器的进一步模拟、优化和设计提供了数据。     

两种甲醇水蒸气重整制氢催化剂的研究

对采用共沉淀法制备的CuZnAlO类铜系催化剂和采用水滑石类层柱材料（LDHs）前驱体制备的催化剂在甲醇水蒸气重整制氢反应中的性能进行了研究。对共沉淀法制备的CuZnAlO类铜系催化剂考察了ZrO2助剂的加入对催化剂反应性能的影响，发现Zr的质量分数为10％的催化剂显著提高CuZnAlO催化剂的反应性能。该催化剂的最佳反应条件：0.1 MPa、250 ℃、H2O/MeOH摩尔比1.0～1.3、3.56 h－1。在此反应条件下进行了COPZr2催化剂150 h稳定性实验。结果表明，该催化剂具有很好的反应稳定性。甲醇转化率和氢产率分别约为88％和83％，产物湿基组成中H2和CO的质量分数分别为>63％和0.20％～0.31％。对LDHs前驱体制备的催化剂，进行了70 h反应稳定性实验，结果表明，催化剂虽具有较高的起始活性，但随反应进行，活性有所下降，30?h后基本保持稳定，甲醇转化率和产氢率分别为73％和66％，产物湿基组成中H2和CO的质量分数分别为>55％和0.07%～0.08%。该类催化剂的反应稳定性虽较差，但却可以显著降低产物湿基组成中CO的摩尔分数。对LDHs前驱体制备的催化剂进行XRD和SEM表征结果表明，ZrO2的加入使催化剂中CuO晶粒分散更为均匀，颗粒更细。     

湿混法制备甲醇氧化重整制氢CuZnAlZr催化剂

用简易湿混法制备了用于甲醇氧化重整制氢的CuZnAlZr催化剂,与共沉淀法制备的催化剂比较,结果表明,湿混法制备的催化剂具有相当的中高温活性和略低的低温活性,有较高的CO2选择性。XRD、TPR、TG-DSC等表征结果显示,湿混法制备的催化剂中铜组分易于向表面迁移和富集,并可能与氧化铝作用生成铜铝复合氧化物,具有了更高的Cu分散度和Cu0比表面浓度。湿混法制备的催化剂对甲醇氧化重整反应有较好的稳定性,经100 h的连续反应,在275 ℃时甲醇转化率在90％以上,重整气中氢气体积分数大于60％,CO2选择性接近99％。     

Controlling ZnO morphology for improved methanol steam reforming reactivity

The selectivity towards CO2 during steam reforming of methanol on Pd increases in the order Al2O3 < ZrO2 < ZnO. However, conventional catalyst preparation can damage the ZnO surface, even causing complete dissolution. The faceted, prismatic ZnO crystals in the support (Aldrich) get easily destroyed during catalyst preparation. We show in this work that, by using organic precursors, the faceted ZnO particles can be preserved. The role of ZnO morphology on reactivity for methanol steam reforming (MSR) is explored. Since the MSR reactivity and selectivity is also a function of the particle size of the nanoparticles as well as the presence of the PdZn ordered alloy phase, we have controlled for both these parameters to derive the true influence of the support. We find that the catalyst prepared from an organic precursor is more active than one prepared from acidic precursors, despite having similar particle size and extent of bulk PdZn ordered alloy formation. The results suggest that preserving certain ZnO surfaces is beneficial, and the ZnO support may play an important role in the overall reaction of methanol steam reforming.     

固相法合成铜铝尖晶石催化甲醇重整反应

以氢氧化铜和拟薄水铝石为原料(Cu/Al物质的量比为1/2),采用固相法经过不同温度焙烧后获得了一系列Cu-Al氧化物催化剂.当焙烧温度由500 ℃提高到900 ℃时,催化剂的主要铜物种由CuO渐变为CuAl₂O₄,比表面积由75.0 m²/g降低至16.6 m²/g.在甲醇重整反应过程中,以CuAl₂O₄为主要成分且具有较高比表面积的催化剂表现了优异的催化性能.另外,以CuAl₂O₄为主要成分的催化剂不经过预还原处理时,在反应过程中同时存在活性铜的释放和烧结,其催化活性呈现先增加后降低的趋势.在本研究催化剂制备条件下,优选800 ℃焙烧的催化剂,其催化性能优于商业Cu-Zn-Al催化剂,且具有可再生性.当催化剂不经过预还原处理时,在水醇物质的量比为1、240 ℃、1.01×10⁶ Pa、质量空速为1.75 h^-1的条件下,甲醇起始转化率为55.2%;反应进行288.3 h时,甲醇转化率升高至79.3%;反应继续运行至1 000.5 h时,甲醇转化率降低至63.9%.     

Production of high-purity hydrogen by sorption-enhanced steam reforming process of methanol

The sorption-enhanced steam reforming process of methanol(SESRP-Me OH) to produce high-purity H2 was thermodynamically and experimentally studied.Thermodynamic calculations showed that at a CO2 adsorption ratio of 95%,product gas contains 98.36% H2,32.8 ppm CO under temperature of 130°C and steam-to-methanol(S/M) molar ratio of 2.However,without adsorption-enhanced,the product gas contains nearly 74.99% H2 with 24.96% CO2 and 525 ppm CO.To verify the thermodynamic calculation results,experiments were performed in a fixed-bed reactor loaded with commercial Cu O/Zn O/Al2O3 methanol reforming catalyst and 22% K2CO3-promoted hydrotalcite as CO2 adsorbent.Experimental results showed that 99.61% H2 could be obtained by SESRP-Me OH at reaction temperature of 230°C and S/M of 2.Under the same CH3 OH conversion,the reaction temperature decreased by almost 50°C and H2 concentration increased of more than 20%using SESRP-Me OH compared with solely steam reforming of methanol.The characterization of the adsorbent and catalyst showed that the adsorbent showed good stability while the catalyst was seriously sintered under the high regeneration temperature of the adsorbent.     

微型平板式反应器中甲醇水蒸气重整制氢的研究

研制了一种高效平板式微型制氢反应器,将甲醇重整和催化燃烧集于一体,吸热、放热合理耦合,实现快速启动和制氢过程自热运行;在反应器中进行甲醇水蒸气重整实验,考察了反应器腔内的温度分布,以及温度、空速和水醇比对制氢过程的影响。结果表明,当温度为270℃,空速为870h-1,水醇比为1.3时,甲醇转化率最高为94.85%,重整气组成为74.53%H2、1.76%CO、23.71%CO2;累计运行400h,重整最大产氢量接近6000mL/h,可为便携式燃料电池提供稳定氢源。     

Cu-Ni-Al尖晶石催化甲醇水蒸气重整制氢性能的研究

以氢氧化铜、醋酸镍和拟薄水铝石为原料,通过固相法合成了Cu-Ni-Al尖晶石催化剂。采用N2物理吸附、XRD、H2-TPR和XPS等表征方法,研究Cu/Ni/Al的物质的量比和焙烧温度对催化剂的比表面积、物相、还原性能以及表面性质的影响,并以甲醇水蒸气重整制氢为探针反应,考察催化剂的缓释催化性能。结果表明,随着焙烧温度的升高,Cu-Ni-Al催化剂的尖晶石含量增加,但尖晶石晶粒增大,且比表面积下降。不同的焙烧温度和Cu/Ni/Al物质的量比,所得催化剂的比表面积、还原性能和表面性质不同,从而表现出不同的缓释催化性能。与计量比Cu/Al=1∶2的合成比较,Cu/Al=1∶3形成了非计量比的富Al尖晶石固溶体,生成的晶体粒子小、比表面积和孔容大、难还原的尖晶石部分增多,呈现出更好的缓释催化性能。甲醇制氢反应性能评价结果显示,Cu-Ni-Al尖晶石在反应条件下逐渐释放活性铜而催化反应的进行,其中,CNA3-1000催化剂表现中最高的催化活性和稳定性。     

Kinetics of methanol steam reforming over COPZr-2 catalyst

The COPZr-2 catalyst, which was prepared in our prophase research, showed good catalytic performance in methanol steam reforming reaction. In this article, the best one was chosen as an example to study the reaction kinetics of methanol steam reforming over this type of catalyst. First, the effects of methanol conversion to outlet CO2 and methanol conversion to outlet CO on methanol pseudo contact time W/FMeOH were investigated. Then by applying the reaction route that methanol direct reforming （DR） and methanol decomposition （DE） were carried out in parallel, the reaction kinetic model with power function type was established. And the parameters for the model were estimated using a non-linear regression program which computed weighted least squares of the defined objects function. Finally, the kinetic model passed the correlation test and the F-test.     

甲醇水蒸汽重整微反应器性能研究

燃料电池具有工作效率高、无污染物排放等优点,因此,燃料电池技术的研究和开发受到各国政府和大公司的重视.燃料电池的最佳原料为氢,自从燃料电池诞生起,供氢与燃料电池本身都是同样重要的核心技术[1].甲醇水蒸汽重整制氢是近年来发展较快的制氢方法,具有操作方便、原料易得、反应条件温和、副产物少等优点,而且装置规模大小均宜,并可做成便携式来满足不同用户对氢源的要求[2].本文采用制氢微反应器进行甲醇水蒸汽重整实验,研究了反应温度、进料速度、水醇比和反应时间对甲醇转化率、CO2选择性等的影响.     

Theoretical insight into methanol steam reforming on indium oxide with different coordination environments

Indium oxide(In_2O_3) has demonstrated to be an effective non-noble metal catalyst for methanol steam reforming reaction(MSR).However, the reaction mechanism of MSR and crucial structure-activity relations determining the catalytic performance of In_2O_3 are still not fully understood yet. Using density functional theory(DFT) calculation, we systematically investigate the MSR process over a high-index In_2O_3(211) and a favoured catalytic cycle of MSR is determined. The results show that In_2O_3(211) possesses excellent dehydrogenation and oxidizing ability, on which CH_3 OH can readily adsorb on the In4 c site and be easily activated by the reactive lattice oxygens, resulting in a total oxidation into CO_2 rather than CO, while the H_2 formation through surface H–H coupling limits the overall MSR activity because of the strong H adsorption on the two-coordinated lattice O(O_(2c)). Our analyses show that the relatively inert three-coordinated lattice O(O_(3c)) could play an important catalytic role. To uncover the influence of the local coordination of surface In atoms and lattice O on the catalytic activity, we evaluate the activity trend of several types of In_2O_3 surfaces including(211),(111), and(100) by examining the rate-limiting, which reveals the following activity order:(211)(111)(100). These findings provide an in-depth understanding on the MSR reaction mechanism over In_2O_3 catalysts and some basic structure-activity relations at the atomic scale, could facilitate the rational design of In_2O_3-based catalysts for MSR by controlling the local coordination environment of surface active sites.     

Cu-Ni-Al尖晶石催化甲醇重整制氢:Al含量的影响

采用固相球磨法制备了Al含量不等的Cu-Ni-Al三元尖晶石固溶体催化剂，通过BET、XRD、H₂-TPR、XPS表征和催化性能评价，研究了Al含量对Cu-Ni-Al尖晶石的物化性质和甲醇制氢缓释催化性能的影响。结果表明，恒定Cu：Ni（molar ratio）=0.95：0.05，增加Al含量时（Al=2、3、4），所得催化剂的比表面积和孔体积都明显增大，且尖晶石晶胞常数和晶粒尺寸均减小，催化剂也变得难以还原。进一步研究发现，随着Al含量增加，尖晶石Ni²⁺含量略微增加，但尖晶石Cu²⁺含量大幅降低，因此，尖晶石结构中Cu²⁺和Ni²⁺的总量降低，表明Ni²⁺的存在抑制了Cu²⁺进入尖晶石结构。表面分析结果证实，Al含量增加导致催化剂表面由富Cu转变为富Al，表层尖晶石Cu²⁺含量降低，但仍高于体相含量。评价结果显示，随着Al含量增加，反应初始活性增大，CO选择性降低，但Al过量太多时催化稳定性降低，综合来说，Al=3的催化剂表现出较好的催化性能。结果表明，对于Cu-Ni-Al尖晶石缓释催化剂，存在最佳Al含量，对催化稳定性起到关键作用。     

甲醇水蒸气重整制氢Pd/ZnO催化剂的研究

采用并流共沉淀法制备Pd／ZnO甲醇水蒸气重整制氢催化剂,考察了Pd的质量分数和还原温度对催化剂性能的影响。结果表明,当Pd质量分数为15．9％,还原温度为573K时,催化剂有较好的甲醇转化率及二氧化碳选择性。TPR结果表明,PdO在室温下被还原为金属Pd,在440K开始有部分ZnO被还原。XRD分析结果表明,PdZn合金是甲醇水蒸气重整反应的活性中心;在21．9％Pd／ZnO催化剂上出现了Pd2Zn合金相,导致催化剂的活性下降;反应过程中还原催化剂形成PdZn合金,其活性不如相同条件下纯氢还原的。15．9％Pd／ZnO催化剂及工业铜基催化剂的初始稳定性结果显示,在8h内,15．9％Pd／ZnO催化剂上甲醇转化率保持在66％以上,而铜基催化剂的活性下降了14．4％。     

Production of hydrogen by oxidative steam reforming of methanol over Cu/SiO2 catalysts

Selective production of hydrogen by oxidative steam reforming of methanol (OSRM) was studied over Cu/SiO₂ catalyst using fixed bed flow reactor. Textural and structural properties of the catalyst were analyzed by various instrumental methods. TPR analysis illustrates that the reduction temperature peak was observed between 510?K and 532?K at various copper loadings and calcination temperatures and the peaks shifted to higher temperature with increasing copper loading and calcination temperature. The XRD and XPS analysis demonstrates that the copper existed in different oxidation states at different conditions: Cu₂O, Cu⁰, CuO and Cu(OH)₂ in uncalcined sample; CuO in calcined sample: Cu₂O and metallic Cu after reduction at 600?K and Cu⁰ and CuO after catalytic test. TEM analysis reveals that at various copper loadings, the copper particle size is in the range between 3.0?nm and 3.8?nm. The Cu particle size after catalytic test increased from 3.6 to 4.8?nm, which is due to the formation of oxides of copper as evidenced from XRD and XPS analysis. The catalytic performance at various Cu loadings shows that with increasing Cu loading from 4.7 to 17.3?wt%, the activity increases and thereafter it decreases. Effect of calcination shows that the sample calcined at 673?K exhibited high activity. The O₂/CH₃OH and H₂O/CH₃OH molar ratios play important role in reaction rate and product distribution. The optimum molar ratios of O₂/CH₃OH and H₂O/CH₃OH are 0.25 and 0.1, respectively. When the reaction temperature varied from 473 to 548?K, the methanol conversion and H₂ production rate are in the range of 21.9–97.5% and 1.2–300.9?mmol?kg^?1?s^?1, respectively. The CO selectivity is negligible at these temperatures. Under the optimum conditions (17.3?wt%, Cu/SiO₂; calcination temperature 673?K; 0.25 O₂/CH₃OH molar ratio, 0.5 H₂O/CH₃OH molar ratio and reaction temperature 548?K), the maximum hydrogen yield obtained was 2.45?mol of hydrogen per mole of methanol. The time on stream stability test showed that the Cu/SiO₂ catalyst is quite stable for 48?h.     

Photooxidation of arylmethyl bromides with mesoporous silica FSM-16

A mesoporous silica FSM-16 was found to be a recyclable oxidizing promoter of arylmethyl bromides for the preparation the corresponding carboxylic acids, aldehydes, or ketones under photoirradiation conditions.     

A unique microwave effect on the microstructural modification of Cu/ZnO/Al2O3 catalysts for steam reforming of methanol

A short time (3-10 min) of microwave irradiation on the CuO/ZnO/Al2O3 oxide precursor can result in a unique tailored microstructural modification on the catalyst, leading to a significantly enhanced performance for H2 production from steam reforming of methanol.