Mineralogical evolution of cement pastes at early ages based on thermogravimetric analysis (TG)

Ordinary thermogravimetric analysis (TG) and high-resolution TG tests were carried out on three different Portland cement pastes to study the phases present during the first day of hydration. Tests were run at 1, 6, 12 and 24 h of hydration, in order to determine the phases at these ages. High-resolution TG tests were used to separate decompositions presented in the 100–200 °C interval. The non-evaporable water determined by TG was used to determine hydration degree for the different ages. The effect of particle size distribution (PSD) on mineralogical evolution was established, as well as the addition of calcite as mineralogical filler. Finer PSD and calcite addition accelerate the hydration process, increasing the hydration degree on the first day of reaction between water and cement. According to high-resolution TG results, it was demonstrated that ettringite was the only decomposed phase in the 100–200 °C interval during the first 6 h of hydration for all studied cements. C-S-H phase starts to appear in all cements after 12 h of hydration.     

Early stages hydration of high initial strength Portland cement

Thermogravimetry (TG) and derivative thermogravimetry (DTG) were used to analyze the early stages of hydration of a high-initial strength and sulphate resistant Portland cement (HS SR PC) within the first 24 h of setting. The water/cement (W/C) mass ratios used to prepare the pastes were 0.35, 0.45, and 0.55. The hydration behavior of the pastes was analyzed through TG and DTG curves obtained after different hydration times on calcined cement mass basis to have a same composition basis to compare the data. The influence of the W/C ratio on the kinetics of the hydration process was done through the quantitative analysis of the combined water of the main hydration products formed in each case. TG and DTG curves data calculated on calcined mass basis of all the results were converted to initial cement mass basis to have an easier way to analyze the influence of the W/C ratio on the free and combined water of the different main hydrated phases. The gypsum content of the pastes was totally consumed in 8 h for all cases. A significant part of the hydration process occurs within the first 14 h of setting and at 24 h the highest hydration degree, indicated by the respective content of formed calcium hydroxide, occurs in the case of the highest initial water content of the paste.     

Tannery waste solidification and stabilization

The stabilization/solidification of tannery waste containing chromium was studied as an option for its treatment and final disposal, by using a Portland cement type II and two different commercial bentonites (sodium and organophilic) as additives. Different compositions were evaluated by compressive strength analysis, porosity measurement, leaching tests and thermal analysis. The effect on the compressive strength is directly related to the resulting effect of the components present in the original paste on the hydration degree of the cement, which can be evaluated by thermogravimetric analysis from the dehydration steps of tobermorite and ettringite phases of the pastes. The results show that this process is suitable for the treatment of the tanning waste and that the best conditions of stabilization are obtained when both additives are used. This revised version was published online in August 2006 with corrections to the Cover Date.     

A study of CO<Subscript>2</Subscript> capture by high initial strength Portland cement pastes at early curing stages by new non-conventional thermogravimetry and non-conventional differential thermal analysis

Although the literature presents intensive studies based on monitoring cement hydration in adiabatic and semi-adiabatic environments, such as non-conventional differential thermal analysis (NCDTA) systems, studies of cement hydration in controlled climatic chambers are very rare. Using three W/C ratios (0.5, 0.6 and 0.7) and three relative humidity conditions (60, 80 and 100%) at 25 °C, the authors analyzed in real time the evolution of cement hydration reaction during the first 24 h in an environmental-controlled chamber. The main objective of this paper is to present two new developed systems of NCDTA (NNCDTA) and non-conventional TG and to show, using high-strength sulfate-resistant Portland cement pastes in a controlled chamber as application examples, how the developed systems measure on real time the thermal effects and the mass changes that occur during hydration and carbonation reactions. The captured CO₂ mass can be quantified as it occurs by carbonation curves. The results are in agreement with the mechanical and structural properties of the used pastes and with their TG/DTG data, after being processed by different operational conditions. Carbonation for 24 h alters significantly the cement hydrated paste composition, resulting in final poor mechanical resistance properties. However, carbonation for 1 h, in specific conditions, enhances them when compared to a non-carbonated reference paste, due to a final higher content of silica and alumina hydrated phases and to a lower mass ratio between that of their combined water and their total mass as well.     

Effect of metakaolin pozzolanic activity in the early stages of cement type II paste and mortar hydration

The cement industry is one which most emits polluting gases to the environment, due to the calcium carbonate calcination, as well as to the burning of fossil fuels during the manufacturing process. Metakaolin (MK), in partial substitution to cement in its applications, is having a special worldwide growing role, for the technological increment due to its pozzolanic activity and mainly to the reduction of those emissions. In the present paper, the effect of pozzolanic activity of metakaolin was analyzed by thermal analysis in pastes and mortars of type II Portland cement in the first three days of the hydration, during which, relevant initial stages of the hydration process occur. By non-conventional differential thermal analysis (NCDTA), paste and mortar samples containing 0, 10, 20, 30 and 40% of metakaolin in cement mass substitution and using a 0.5 water/(total solids) mass ratio, were evaluated. The NCDTA curves, after normalization on cement mass basis and considering the heat capacity of each reactant, indicate that the pozzolanic activity behavior of metakaolin is different in pastes and mortars. Through the deconvolution of the normalized NCDTA curve peaks, it can be seen that ettringuite formation increases as cement substitution degree (CSD) increases, in both cases. Tobermorite formation is more enhanced in mortars than in pastes by MK, with a maximum formation at 30% of CSD. In the pastes, tobermorite formation increases as CSD increases but it is practically the same at 30 and 40% of CSD.     

The Effect of Different Bentonites on Cement Hydration During Solidification/Stabilization of Tannery Wastes

In the present work, a Portland cement blended with calcium carbonate is being used to study the solidification/stabilization (S/S) of a Brazilian tanning waste arising from leather production. Chromium is the element of greatest concern in this waste, but the waste also contains a residual organic material. Using thermogravimetry (TG) and derivative thermogravimetry (DTG) to identify and quantify the main hydrated phases present in the pastes, this paper presents a comparative study between the effects of Wyoming and Organophilic bentonites (B and OB) on cement hydration. Samples containing combinations of cement, B, OB and waste have been subjected to thermal analysis after different setting times during the first 28 days of the waste S/S process. Both bentonites affect the cement hydration, with no significant differences in hydration degree after 1 week. This work shows further examples of the great utility of thermal analysis techniques in the study of very complex systems containing both crystalline and amorphous mineral materials as well as organics. This revised version was published online in July 2006 with corrections to the Cover Date.     

The influence of temperature and different storage conditions on the stability of supersulphated cement

The stability of Supersulphated Cement (SSC) is investigated at 95°C when subjected to relative humidities of 100, 53 and 11% of water vapour. Previously [1] investigations at 25, 50, 75°C under the same conditions of humidity reported the stability of ettringite, one of the initial hydration products. At 95°C, decomposition of ettringite, is found at all humidities and is rapid at 100% relative humidity. The hydration products of cement pastes at a water cement ratio of 0.27 were determined by thermogravimetry (TG) and X-ray diffraction (XRD). The formation of the hydragarnet, plazolite is recorded during the decomposition/dehydration process enhanced by possible carbonation. Rehydration studies on the products after storage for up to 9 months were carried out using distilled water and the samples tested for ettringite content. It is concluded that ettringite in SSC is inherently unstable at 95°C.     

Application of differential thermogravimetry to the hydration of expansive cement pastes

Differential thermogravimetric analysis was used to determine the hydration kinetics of expansive cement and its products at various ages of hydration. Analytical grade reagents, kaolin and Portland cement were used to prepare an expansive cement on the basis of calcium sulphoaluminate. Two mix compositions having the stoichiometric composition of trisulphate and monosulphate were synthesized from pure reagents. Three clinkers were also prepared from kaolin, gypsum and calcium carbonate with different compositions.The hydration of expansive cement prepared from the stoichiometric composition of trisulphate and Portland cement gives ettringite as the stable phase after seven days of hydration. The presence of more CaO than the stoichiometric composition of trisulphate favours the conversion of some ettringite to the monosulphate hydrate. The hydration of expansive cement prepared from the stoichiometric composition of monosulphate and Portland cement shows the presence of ettringite and the monosulphate phase. Ettringite is formed initially, and then transformed to the monosulphate form.     

Swelling effects in cross-linked polymers by thermogravimetry

A Brazilian coal power plant generates a waste composed by the fly and bottom ashes produced from coal combustion and by a spent sulfated lime generated after SO₂ capture from combustion gases. This work presents a study of the early stages of the hydration of composites formed by this waste and a type II Portland cement, which will be used for CO₂ capture. The cement substitution degrees in the evaluated composites were 10, 20, 30 and 40%, and the effect of the coal power unit waste on the hydration reaction was analyzed on real time by NCDTA, during the first 40 h of hydration. The results show that the higher is the substitution degree, the higher is the retarding effect on the cement hydration process. Actually, by respective thermogravimetric (TG) and derivative thermogravimetric (DTG) analysis on initial cement mass basis, this effect is caused by double exchange reactions among Ca and Mg components of the waste, during the first 4 h of hydration, which promote a much higher exothermic effect in the NCDTA curve, simultaneously to respective induction periods. The pozzolanic reactions, due to the presence of the waste silica and alumina containing amorphous phases, consume part of the original Ca(OH)₂ content existent in the waste in the case of 30 and 40% substituted pastes, and also from part of the Ca(OH)₂ produced in cement hydration reactions, in the case of the 10 and 20% substituted pastes.     

Adsorption of polyelectrolytes and its influence on the rheology, zeta potential, and microstructure of various cement and hydrate phases

In this study the influence of polycarboxylate-based polyelectrolytes on the particle interaction among tricalcium silicate (C(3)S, main clinker phase), calcium silicate hydrates (CSH), and calcium aluminate sulfate hydrates (ettringite) (main hydration phases) has been examined. These phases are the constituents of major concern during early hydration of cement suspensions. The results of zeta potential measurements on single mineral phase experiments show that the phases C(3)S and CSH are positively charged in synthetic pore solution (liquid phase of hydrating cement suspension), whereas the ettringite is negatively charged. Due to these opposite charges, ettringite crystals should coagulate with CSH phases and/or deposit on surfaces of the much larger C(3)S clinker particles. This behavior was proven by cryo-microscopic analysis of high-pressure frozen cement suspensions, which illustrates the consequences of colloidal mechanisms on the microstructure of early cement suspensions. Furthermore, it is shown that the polyelectrolytes have a much higher adsorption affinity to ettringite surfaces (hydrate phase) compared to silicate surfaces. However, the results from rheology experiments reveal that the presence of polyelectrolytes has a strong impact on the suspension properties of all investigated mineral phases by decreasing yield stress and plastic viscosity. From the results it can be concluded that the ettringite is the dominant mineral phase in terms of the state of dispersion which includes particle-particle and particle-polyelectrolyte interaction in the bulk cement system.     

Resistance of supersulfated cement to strong sulfate solutions

One of the principal uses of supersulfated cement has been for structures exposed to sea water and sulfate bearing ground waters. The resistance to such environments has been related to the absence of calcium hydroxide and the combination of much of the free alumina into ettringite during hydration. This paper reports the resistance of SSC to sulfate solutions in which ettringite has been decomposed. Prism samples were subjected to initial water storage at 25°C for both 28 days and 6 months. Samples were also cured for 6 months at 95°C and at both 11% and 100% R.H. The control samples of 28 days were compared with the 6 months samples of a more mature undecomposed SSC paste. After curing the prisms were measured and all the samples were immersed in three sulfate solutions (0.7M Na₂SO₄ , 0.7M MgSO₄ and saturated CaSO₄), and water at the same time. Measurements of linear expansion over 6 months were carried out. Core and surface material following immersion was examined by DTG and XRD. The study indicated that SSC is resistant to sodium and calcium sulfate solutions. Strong magnesium sulfate solutions decomposed the samples under all conditions. A possible mechanism for this attack is suggested. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal monitoring of flash setting in portland cement clinkers

Flash setting behavior of a Type I Portland cement clinker with and without the presence of gypsum (calcium sulphate dihydrate) used as a set regulator has been studied by using thermogravimetry and differential thermal analyzing techniques. The effect of sulphate addition in controlling the flash set is monitored over the critical initial period of hydration and its consequences on the ultimate setting properties of clinker are discussed. A correlation between degree of hydration and flash setting, caused mainly by a rapid reaction between water and the phase tricalcium aluminate present in the clinker, is also established by estimating the amount of chemically bound water and free calcium hydroxide incorporated in the hydration products formed from clinker-water and clinker-calcium sulphate-water systems. It is shown that the addition of sulphate ions effectively controls the early clinker hydration possibly by reacting with tricalcium aluminate to form ettringite that shields it from further rapid hydration.     

Principal component and cluster analyses as supporting tools for co-crystals detection

The effects of super absorbent polymer (SAP) on the early hydration evolution of Portland cement within 72 h were investigated by isothermal calorimetry, thermal analysis and X-ray diffraction analysis. The results show that the SAP definitely affects the early hydration process of Portland cement, increases the hydration heat evolution rate during the acceleration period and during the main exothermic peak, promotes the earlier appearance of the main exothermic peak, but does not affect the lengths of the initial reaction period and the induction period and the onset of the acceleration period. The SAP can accelerate cement hydration to increase the hydration degree within 72 h. But the dosage variation of SAP has minor influence on the hydration heat evolution and hydration degree. The SAP enhances the formation of Ca(OH)₂ after 12 h to keep higher content than that in the reference paste. The SAP does not affect the maximum content of ettringite, but delays the conversion of ettringite to monosulphate to remain ettringite content higher at later hydration time. Besides, no new phases are found to have formed in cement paste with SAP.     

Development of a ReaxFF reactive force field for ettringite and study of its mechanical failure modes from reactive dynamics simulations

Ettringite is a hexacalcium aluminate trisulfate hydrate mineral that forms during Portland cement hydration. Its presence plays an important role in controlling the setting rate of the highly reactive aluminate phases in cement paste and has also been associated with severe cracking in cured hardened cement. To understand how it forms and how its properties influence those of hardened cement and concrete, we have developed a first-principles-based ReaxFF reactive force field for Ca/Al/H/O/S. Here, we report on the development of this ReaxFF force field and on its validation and application using reactive molecular dynamics (RMD) simulations to characterize and understand the elastic, plastic, and failure response of ettringite at the atomic scale. The ReaxFF force field was validated by comparing the lattice parameters, pairwise distribution functions, and elastic constants of an ettringite crystal model obtained from RMD simulations with those from experiments. The predicted results are in close agreement with published experimental data. To characterize the atomistic failure modes of ettringite, we performed stress-strain simulations to find that Ca-O bonds are responsible for failure of the calcium sulfate and tricalcium aluminate (C3A) column in ettringite during uniaxial compression and tension and that hydrogen bond re-formation during compression induces an increase in plastic strain beyond the material's stress-strain proportionality limit. These results provide essential insight into understanding the mechanistic role of this mineral in cement and concrete degradation, and the ReaxFF potential developed in this work serves as a fundamental tool to further study the kinetics of hydration in cement and concrete.     

Synthesis,characterization and TG-DTA study of diethyl 5-(4-hydroxyethoxyphenylazo)isophthalate

In this work, the hydration rate and products of blended zeolite cements were studied for periods up to 360 days. Thermoanalytical methods (TG/DTG and DTA) were applied in order to evaluate the hydration rate of blended cements, while. X-ray diffraction and FTIR spectroscopy were used in order to identify the hydrated products. As it is concluded the incorporation of zeolite in cement contributes to the consumption of Ca(OH)₂ formed during the cement hydration and the formation of cement-like hydrated products. The pozzolanic reaction of the zeolite is rather slow during the first days of hydration but it is accelerated after the 28 days.     

Heat evolution in hydrating expansive cement systems

Calorimetry was applied to follow the hydration of special cement mixtures exhibiting expansion or shrinkage compensation. The standard, common cements show generally less or more visible shrinkage on setting and hardening but mixed with and expansive agent, usually of aluminate and sulfate nature, they can exhibit the increase of volume. The calcium aluminate cement CAC 40 was ground together with special sulfate–lime sinter to produce an expansive additive to Portland cement (CEM I 42.5R). The expansive additive in the environment of hydrating cement transforms into ettringite at “right time” to give expansion before the final setting and hardening takes place. In the experiments the proportions of components of expansive mixture and basic cement were variable. The rate of hydration versus time for common cements is commonly known and reflects the moderate setting and early hardening during the first days after mixing with water (two peaks and the induction period between them). The aim of measurements presented in this study was to show the course of heat evolution curve and the heat evolved values, equivalent to the acceleration/retardation of hydration, in case of the paste with the expansive mixture, as well as the pastes produced from Portland cement and the components of expansive additives added in variable proportions. It was possible to see how the calorimetric curve and consequently the hydration process itself declines from the controlled setting/hardening. These measurements were supplied by the examples of phase composition studies by XRD.     

Effects of reagents’ nature on mechanochemical synthesis of calcium titanate

The effect of alkaline hydrothermal activation of class-C fly ash belite cement was studied using thermal analysis (TG/DTG) by determining the increase in the combined water during a period of hydration of 180 days. The results were compared with those obtained for a belite cement hydrothermally activated in water. The two belite cements were fabricated via the hydrothermal-calcination route of class-C fly ash in 1 M NaOH solution (FABC-2-N) or demineralised water (FABC-2-W). From the results, the effect of the alkaline hydrothermal activation of belite cement (FABC-2-N) was clearly differentiated, mainly at early ages of hydration, for which the increase in the combined water was markedly higher than that of the belite cement that was hydrothermally activated in water. Important direct quantitative correlations were obtained among physicochemical parameters, such as the combined water, the BET surface area, the volume of nano-pores, and macro structural engineering properties such as the compressive mechanical strength.     

Comparing study on hydration properties of various cementitious systems

The hydration properties of slag sulfate cement (SSC), slag Portland cement (PSC), and ordinary Portland cement (POC) were compared in this study by determining the compressive strength of pastes, the hydration heat of binders within 72 h, the pore structure, the hydration products, and the hydration degree. The results indicated that main hydration products of PSC paste and POC paste are calcium hydroxide and C–S–H gel, while those of SSC paste are ettringite and C–S–H gel from the analyses of XRD, TG–DTA, and SEM. At the early curing age, the compressive strength depends on the clinker content in the cementitious system, while at the late curing age, which is related to the potential reactivity of slag. From hydration heat analysis, the cumulative hydration heat of PSC is lower than that of POC, but higher than that of SSC. Slag can limit chemical reaction and the delayed coagulation of gypsum, which also plays a role in the early hydration. So SSC shows the lowest heat release and slag can’t be simulated without a suitable alkaline solution. Based on MIP analysis, the porosity of POC paste is the smallest while the average pore size is the biggest. At the age of 90 days, the compressive strength of SSC can get higher development because of its relative smaller pore size than that of PSC and POC paste.     

Dynamic mechanical thermoanalysis of layered calcium silicate hydrates

Dynamic mechanical thermoanalysis (DMTA) was conducted on compacted specimens of calcium silicate hydrates (C-S-H), 1.4 nm tobermorite, jennite, and compacted hydrated Portland cement paste powders, as well as hardened cement paste. The synthetic silicates are key elements for compositional models of the hydrated calcium silicates present in cement paste. The study focuses on the nanostructural effects due to the removal of water from the 11 % RH condition. The DMTA results (E′ and tan? versus temperature curves) in the 25–110 °C range mimicked those of DMA (E′ and tan? versus mass loss curves) conducted at room temperature for C-S-H and cement paste. In addition, the DMTA curves for 1.4 nm tobermorite and jennite in the temperature range 110–300 °C were sensitive to phase changes including the transition of 1.4 nm tobermorite to 1.1 nm tobermorite and other forms, as well as the transition of jennite to metajennite. The DMTA curves of a 50/50 mixture of 1.4 nm tobermorite and jennite exhibit similarities and differences to that of hydrated cement paste that are influenced by porosity and the amorphous nature of C-S-H in the cement paste. The study provides useful data for evaluating Taylor’s concept of a possible tobermorite-jennite model for the C-S-H present in hydrated cement paste.     

Physical and chemical studies on cement containing sugarcane molasses

Molasses is generally used as a grinding aid in cement and as a water reducer and retarder in concrete. In China, the output primarily consists of sugarcane molasses. In this paper, the effects of sugarcane molasses on the physical performance and hydration chemistry of conventional Portland cement were investigated. The setting times, the normal consistency of cement pastes, the compressive strengths and fluidities of the mortars were respectively determined according to Chinese Standard GB/T 1346, GB/T17671 and GB/T 2419. The effect of molasses on the hydration kinetics of cement was investigated using a calorimeter. The hydration products and pore size distribution of the cement pastes were analysed by X-ray powder diffraction, differential scanning calorimetry and a mercury injection apparatus. The results show that a small amount of sugarcane molasses retards the setting and hardening of cement paste and increases the fluidity of cement mortar, while excess molasses accelerates the setting and hardening. Molasses improves significantly the compressive strength at 3d due to the decrease of porosity. The addition of 1.0 % molasses accelerates the formation of ettringite, prevents the second hydration of aluminate phase and delays the hydration of C₃S.