Integrated service network design for a cross-docking supply chain network

This paper considers an integrated service network design problem for a given set of freight demands that is concerned with integration of locating cross-docking (CD) centers and allocating vehicles for the associated direct (transportation) services from origin node to a CD center or from a CD center to the destination node. For the vehicle allocation, direct services (sub-routes) should be determined for the given freight demands, and then the vehicle allocation has to be made in consideration of routing for the associated direct service fulfillment subject to vehicle capacity and service time restriction. The problem is modeled as a path-based formulation for which a tabu-search-based solution algorithm is proposed. To guarantee the performance of the proposed solution algorithm, strong valid inequalities are derived based on the polyhedral characteristics of the problem domain and an efficient separation heuristic is derived for identifying any violated valid inequalities. Computational experiments are performed to test the performance of the proposed solution algorithm and also that of a valid-inequality separation algorithm, which finds that the solution algorithm works quite well and the separation algorithm provides strengthened lower bounds. Its immediate application may be made to strategic (integrated) service network designs and to tactical service network planning for the CD network.     

Robust environmental closed-loop supply chain design under uncertainty

With the fast developments in product remanufacturing to improve economic and environmental performance, an environmental closed-loop supply (ECLSC) chain is important for enterprises' competitiveness. In this paper, a robust ECLSC network is investigated which includes multiple plants, collection centers, demand zones, and products, and consists of both forward and reverse supply chains. First, a robust multi-objective mixed integer nonlinear programming model is proposed to deal with ECLSC considering two conflicting objectives simultaneously, as well as the uncertain nature of the supply chain. Cost parameters of the supply chain and demand fluctuations are subject to uncertainty. The first objective function aims to minimize the economical cost and the second objective function is to minimize the environmental influence. Then, the proposed model is solved as a single-objective mixed integer programming model applying the LP-metrics method. Finally, numerical example has been presented to test the model. The results indicate that the proposed model is applicable in practice.     

An exact algorithm for a cross-docking supply chain network design problem

This paper proposes a branch-and-price algorithm as an exact algorithm for the cross-docking supply chain network design problem introduced by one of the authors of this paper. The objective is to optimally locate cross-docking (CD) centres and allocate vehicles for direct transportation services from the associated origin node to the associated CD centre or from the associated CD centre to the associated destination node so as to satisfy a given set of freight demands at minimum cost subject to the associated service (delivery) time restriction. A set-partitioning-based formulation is derived for the problem for which some solution properties are characterized. Based on the properties, a branch-and-price algorithm is derived. The properties can also be used in deriving any efficient local search heuristics with the move operation (neighbourhood search operation) of modifying assignment of some freight demands from current CD centres to other CD centres. Computational experiments show that the branch-and-price algorithm is effective and efficient and also that the solution properties contribute to improve the efficiency of the local search heuristics.     

Development of a new approach for deterministic supply chain network design

This paper proposes a mixed integer linear programming model and solution algorithm for solving supply chain network design problems in deterministic, multi-commodity, single-period contexts. The strategic level of supply chain planning and tactical level planning of supply chain are aggregated to propose an integrated model. The model integrates location and capacity choices for suppliers, plants and warehouses selection, product range assignment and production flows. The open-or-close decisions for the facilities are binary decision variables and the production and transportation flow decisions are continuous decision variables. Consequently, this problem is a binary mixed integer linear programming problem. In this paper, a modified version of Benders’ decomposition is proposed to solve the model. The most difficulty associated with the Benders’ decomposition is the solution of master problem, as in many real-life problems the model will be NP-hard and very time consuming. In the proposed procedure, the master problem will be developed using the surrogate constraints. We show that the main constraints of the master problem can be replaced by the strongest surrogate constraint. The generated problem with the strongest surrogate constraint is a valid relaxation of the main problem. Furthermore, a near-optimal initial solution is generated for a reduction in the number of iterations.     

Robust supply chain network design with service level against disruptions and demand uncertainties: A real-life case

We have developed a stochastic mathematical formulation for designing a network of multi-product supply chains comprising several capacitated production facilities, distribution centres and retailers in markets under uncertainty. This model considers demand-side and supply-side uncertainties simultaneously, which makes it more realistic in comparison to models in the existing literature. In this model, we consider a discrete set as potential locations of distribution centres and retailing outlets and investigate the impact of strategic facility location decisions on the operational inventory and shipment decisions of the supply chain. We use a path-based formulation that helps us to consider supply-side uncertainties that are possible disruptions in manufacturers, distribution centres and their connecting links. The resultant model, which incorporates the cut-set concept in reliability theory and also the robust optimisation concept, is a mixed integer nonlinear problem. To solve the model to attain global optimality, we have created a transformation based on the piecewise linearisation method. Finally, we illustrate the model outputs and discuss the results through several numerical examples, including a real-life case study from the agri-food industry.     

A profit-maximizing supply chain network design model with demand choice flexibility

We present a profit-maximizing supply chain design model in which a company has flexibility in determining which customers to serve. The company may lose a customer to competition if the price it charges is too high. We show the problem formulation and solution algorithm, and discuss computational results.     

A stochastic programming approach for supply chain network design under uncertainty

This paper proposes a stochastic programming model and solution algorithm for solving supply chain network design problems of a realistic scale. Existing approaches for these problems are either restricted to deterministic environments or can only address a modest number of scenarios for the uncertain problem parameters. Our solution methodology integrates a recently proposed sampling strategy, the sample average approximation (SAA) scheme, with an accelerated Benders decomposition algorithm to quickly compute high quality solutions to large-scale stochastic supply chain design problems with a huge (potentially infinite) number of scenarios. A computational study involving two real supply chain networks are presented to highlight the significance of the stochastic model as well as the efficiency of the proposed solution strategy.     

A facility location model for global closed-loop supply chain network design

Forward and reverse supply chains form a closed-loop supply chain. In this paper, a mathematical model is proposed for a closed-loop supply chain network by considering global factors, including exchange rates and customs duties. The model is a multi-objective mixed-integer linear programming model under uncertain demand. A solution approach based on fuzzy programming is developed for solving the optimization problem. The model is then applied in a network, which is located in Southwestern Ontario, Canada. A sensitivity analysis is provided to validate the model. This model considers global factors, multi-objectives, and uncertainty simultaneously in a closed-loop supply chain network.     

Closed-loop supply chain network design: A financial approach

The more common approaches used in the SCM consider only the physical logistic operations and ignore the financial aspects of the chain. This paper presents a financial approach to model a closed-loop supply chain design in which financial aspects are explicitly considered as exogenous variables. The model decides to determine the strategic decisions as well as the tactical decisions. The main contribution of this paper is to incorporate the financial aspects (i.e. current and fixed assets and liabilities) and a set of budgetary constraints representing balances of cash, debt, securities, payment delays, and discounts in the supply chain planning. Moreover, the financial approach applies the change in equity (instead of the measure of profit/cost in traditional approaches) as the objective function to be optimized in the presented model.To show the advantages of the presented approach, the results attributed to the financial approach and the traditional approach are compared, where the latter firstly decides on operations and fits finances afterwards. The results indicate that the traditional approach leads to lower change in equity compared to the financial approach. This fact illustrates the inadequacy of treating process operations and finances in isolated environments and pursuing as objective myopic performance indicators such as profit or cost. Moreover, a sensitivity analysis of the parameters using ANOVA for different levels of the parameters under different customer order patterns is performed to enhance the managerial insights of the study. The results clearly reveal the better improvement of using the financial approach over the traditional approach, and convince the decision makers to take advantage of the proposed approach.     

A two-phase ant colony algorithm for multi-echelon defective supply chain network design

Supply chain system is an integrated production system of a product. In the past researches, this system was often assumed to be an equilibrium structure, but in real production process, some members in this system usually cannot effectively complete their production task because of the losses of production, which will reduce the performance of the whole supply chain production system. This supply chain with the losses of production is called the defective supply chain (DSC) system. This research will discuss the partner selection and the production–distribution planning in this DSC network system. Besides the cost of production and transportation, the reliability of the structure and the unbalance of this system caused by the losses of production are considered. Then a germane mathematical programming model is developed for solving this problem. Due to the complex problem and in order to get a satisfactory near-optimal solution with great speed, this research proposes seeking the solution with the solving model based on ant colony algorithm. The application results in real cases show that the solving model presented by this research can quickly and effectively plan the most suitable type of the DSC network and decision-making of the production–distribution. Finally, a comparative numerical experiment is performed by using the proposed approach and the common single-phase ant colony algorithm (SAC) to demonstrate the performance of the proposed approach. The analysis results show that the proposed approach can outperform the SAC in partner selection and production–distribution planning for DSC network design.     

Environmental supply chain network design using multi-objective fuzzy mathematical programming

The concern about environmental impact of business activities has spurred an interest in designing environmentally conscious supply chains. This paper proposes a multi-objective fuzzy mathematical programming model for designing an environmental supply chain under inherent uncertainty of input data in such problem. The proposed model is able to consider the minimization of multiple environmental impacts beside the traditional cost minimization objective to make a fair balance between them. A life cycle assessment-based (LCA-based) method is applied to assess and quantify the environmental impact of different options for supply chain network configuration. Also, to solve the proposed multi-objective fuzzy optimization model, an interactive fuzzy solution approach is developed. A real industrial case is used to demonstrate the significance and applicability of the developed fuzzy optimization model as well as the usefulness of the proposed solution approach.     

Multi-commodity supply network planning in the forest supply chain

We consider in this paper a two echelon timber procurement system in which the first echelon consists of multiple harvesting blocks and the second echelon consists of multiple mills (e.g., sawmills), both distributed geographically. Demand is put forward by mills in the form of volumes of logs of specific length and species. Due to the impact of log handling and sorting on cut-to-length harvester and forwarder productivity [Gingras, J.-F., Favreau, J., 2002. Incidence du triage sur la productivité des systèmes par bois tronçonnés. Avantage 3], the harvesting cost per unit volume increases as the number of product variety harvested per block increases. The overall product allocation problem is a large scale mixed integer programming problem with the objective of minimizing combined harvesting and aggregated transportation costs, under demand satisfaction constraints. A heuristic is first introduced then, an algorithm based on the branch-and-price approach is proposed for larger scale problems. Experimentations compare solutions found with the heuristic with the corresponding optimal solutions obtained with both Cplex (using the branch-and-bound approach) and the branch-and-price approach. Results demonstrate the good performance level of the heuristic approach for small scale problems, and of the branch-and-price approach for large scale problems.     

Matching product architecture with supply chain design

Product architecture is typically established in the early stages of the product development (PD) cycle. Depending on the type of architecture selected, product design, manufacturing processes, and ultimately supply chain configuration are all significantly affected. Therefore, it is important to integrate product architecture decisions with manufacturing and supply chain decisions during the early stage of the product development. In this paper, we present a multi-objective optimization framework for matching product architecture strategy to supply chain design. In contrast to the existing operations management literature, we incorporate the compatibility between the supply chain partners into our model to ensure the long term viability of the supply chain. Since much of the supplier related information may be very subjective in nature during the early stages of PD, we use fuzzy logic to compute the compatibility index of a supplier. The optimization model is formulated as a weighted goal programming (GP) model with two objectives: minimization of total supply chain costs, and maximization of total supply chain compatibility index. The GP model is solved by using genetic algorithm. We present case examples for two different products to demonstrate the model’s efficacy, and present several managerial implications that evolved from this study.     

A multi-stage supply chain network design problem with in-house production and partial product outsourcing

We propose a mixed-integer linear programming model for a novel multi-stage supply chain network design problem. Our model integrates location and capacity choices for plants and warehouses with supplier and transportation mode selection, and the distribution of multiple products through the network. The aim is to identify the network configuration with the least total cost subject to side constraints related to resource availability, technological conditions, and customer service level requirements. In addition to in-house manufacturing, end products may also be purchased from external sources and consolidated in warehouses. Therefore, our model identifies the best mix between in-house production and product outsourcing. To measure the impact of this strategy, we further present two additional formulations for alternative network design approaches that do not include partial product outsourcing. Several classes of valid inequalities tailored to the problems at hand are also proposed. We test our models on randomly generated instances and analyze the trade-offs achieved by integrating partial outsourcing into the design of a supply chain network against a pure in-house manufacturing strategy, and the extent to which it may not be economically attractive to provide full demand coverage.     

Modeling a supply chain using a network of queues

In this paper, a supply chain is represented as a two-input, three-stage queuing network. An input order to the supply chain is represented by two stochastic variables, one for the occurrence time and the other for the quantity of items to be delivered in each order. The objective of this paper is to compute the minimum response time for the delivery of items to the final destination along the three stages of the network. The average number of items that can be delivered with this minimum response time constitute the optimum capacity of the queuing network. After getting serviced by the last node (a queue and its server) in each stage of the queuing network, a decision is made to route the items to the appropriate node in the next stage which can produce the least response time.     

A robust optimization approach to closed-loop supply chain network design under uncertainty

The concern about significant changes in the business environment (such as customer demands and transportation costs) has spurred an interest in designing scalable and robust supply chains. This paper proposes a robust optimization model for handling the inherent uncertainty of input data in a closed-loop supply chain network design problem. First, a deterministic mixed-integer linear programming model is developed for designing a closed-loop supply chain network. Then, the robust counterpart of the proposed mixed-integer linear programming model is presented by using the recent extensions in robust optimization theory. Finally, to assess the robustness of the solutions obtained by the novel robust optimization model, they are compared to those generated by the deterministic mixed-integer linear programming model in a number of realizations under different test problems.     

Robust solutions and risk measures for a supply chain planning problem under uncertainty

We consider a strategic supply chain planning problem formulated as a two-stage stochastic integer programming (SIP) model. The strategic decisions include site locations, choices of production, packing and distribution lines, and the capacity increment or decrement policies. The SIP model provides a practical representation of real-world discrete resource allocation problems in the presence of future uncertainties which arise due to changes in the business and economic environment. Such models that consider the future scenarios (along with their respective probabilities) not only identify optimal plans for each scenario, but also determine a hedged strategy for all the scenarios. We

1. 1)
   exploit the natural decomposable structure of the SIP problem through Benders’ decomposition,
    
2. 2)
   approximate the probability distribution of the random variables using the generalized lambda distribution, and
    
3. 3)
   through simulations, calculate the performance statistics and the risk measures for the two models, namely the expected-value and the here-and-now.
    

     

Robust controlling of chaotic behavior in supply chain networks

The supply chain network is a complex nonlinear system that may have a chaotic behavior. This network involves multiple entities that cooperate to meet customers demand and control network inventory. Although there is a large body of research on measurement of chaos in the supply chain, no proper method has been proposed to control its chaotic behavior. Moreover, the dynamic equations used in the supply chain ignore many factors that affect this chaotic behavior. This paper offers a more comprehensive modeling, analysis, and control of chaotic behavior in the supply chain. A supply chain network with a centralized decision-making structure is modeled. This model has a control center that determines the order of entities and controls their inventories based on customer demand. There is a time-varying delay in the supply chain network, which is equal to the maximum delay between entities. Robust control method with linear matrix inequality technique is used to control the chaotic behavior. Using this technique, decision parameters are determined in such a way as to stabilize network behavior.     

A new multi-criteria scenario-based solution approach for stochastic forward/reverse supply chain network design

Analyzing current trends in supply chain management, lead to find unavoidable steps toward closing the loop of supply chain. In order to expect best performance of Closed-Loop Supply Chain (CLSC) network, an integrated approach in considering design and planning decision levels is necessary. Further, real markets usually contain uncertain parameters such as demands and prices of products. Therefore, the next important step is considering uncertain parameters.     

A supply chain network equilibrium model with random demands

In this paper, we develop a supply chain network model consisting of manufacturers and retailers in which the demands associated with the retail outlets are random. We model the optimizing behavior of the various decision-makers, derive the equilibrium conditions, and establish the finite-dimensional variational inequality formulation. We provide qualitative properties of the equilibrium pattern in terms of existence and uniqueness results and also establish conditions under which the proposed computational procedure is guaranteed to converge. Finally, we illustrate the model through several numerical examples for which the equilibrium prices and product shipments are computed. This is the first supply chain network equilibrium model with random demands for which modeling, qualitative analysis, and computational results have been obtained.