Preparation of poly (methyl methacrylate)/LDH nanocomposite by exfoliation-adsorption process

Exfoliated nanocomposite based on Mg, Al layered double hydroxide (Mg,Al-LDH) and poly(methyl methacrylate) (PMMA) has been prepared by exfoliation/adsorption process with acetone as co-solvent. The product was characterized by X-ray diffraction (XRD), thermal analysis and High Resolution Transmission Electronic Microscope (HREM). The results suggest that the brucite-like sheets of LDH disperse individually in the polymer matrix, and the thermal stability of the nanocomposite increases highly.     

Preparation of poly(methyl methacrylate)/CaCO3/SiO2 composite particles via emulsion polymerization

A novel method to prepare organic/inorganic composite particles, i.e. poly(methyl methacrylate)/CaCO₃/SiO₂ three-component composite particles, using emulsion polymerization of methyl methacrylate with sodium lauryl sulfate as a surfactant in an aqueous medium was reported. CaCO₃/SiO₂ two-component inorganic composite particles were obtained firstly by the reaction between Na₂CO₃ and CaCl₂ in porous silica (submicrometer size) aqueous sol and the specific surface area of the particles was measured by the Brunauer–Emmett–Teller (BET) method. The results show that the BET specific surface area of the CaCO₃/SiO₂ composite particle is much smaller than that of the silica particle, indicating that CaCO₃ particles were adsorbed by porous silica and that two-component inorganic composite particles were formed. Before copolymerization with methyl methacrylate, the inorganic composite particles were coated with a modifying agent through covalent attachment. The chemical structures of the poly(methyl methacrylate)/CaCO₃/SiO₂ composite particles obtained were characterized by Fourier transform IR spectroscopy and thermogravimetric analysis. The results show that the surface of the modified inorganic particles is grafted by the methyl methacrylate molecules and that the grafting percentage is about 15.2%.     

Synthesis of iron oxide/poly(methyl methacrylate) composite latex particles: Nucleation mechanism and morphology

A magnetic poly(methyl methacrylate) (PMMA) composite latex was prepared by soapless emulsion polymerization in the presence of ferrofluid, and the ferrofluid was prepared by means of a coprecipitation method. The effects of various polymerization parameters, such as the monomer concentration, ferrofluid content, and initiator concentration, on the conversion curve and particle size of the magnetic composite latex particles were examined in detail. The results showed that two nucleation mechanisms were involved according to the polymerization conditions. In the monomer‐rich and less ferrofluid system, self‐nucleation of PMMA was dominant over the entire course of emulsion polymerization. In the ferrofluid‐rich system, seeded emulsion polymerization was the main course to form the magnetic composite latex particles. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5695–5705, 2004     

Synthesis of nano-ZnO/poly(methyl methacrylate) composite microsphere through emulsion polymerization and its UV-shielding property

Nano-ZnO/poly(methyl methacrylate)(PMMA) composite latex microspheres were synthesized by in-site emulsion polymerization. The interfacial compatibility between nano-ZnO particles and PMMA were improved by treating the surface of nano-ZnO particles hydrophobically using methacryloxypropyltrimethoxysilane (MPTMS). TEM indicated that nano-ZnO particles present in nanosphere and have been encapsulated in the PMMA phase. FT-IR confirmed that MPTMS reacted with the nano-ZnO particle and copolymerized with MMA. It was clearly found from SEM that ZnO nanoparticles can be homogeneously dispersed in the PVC matrix. The absorbance spectrum of the nanocomposite polymer suggested that increasing the amount of nano-ZnO in composite particles could enhance the UV-shielding properties of the polymers. The nano-ZnO/PMMA composite particle could eliminate aggregation of ZnO nanoparticle and improve its compatibility with organic polymer. This means that the composite particles can be widely applied in lots of fields.     

Preparation and characterization of carboxylic-containing poly(methyl methacrylate) nanolatexes

Poly(methyl methacrylate) (PMMA)-based latex particles bearing carboxylic groups at the surface were prepared via emulsion polymerization. The polymerization recipe and process were optimized in order to target monodisperse particles with diameters around 100 nm. The polymerizations were performed using 4,4-azobis(4-cyanopentanoic) acid (ACPA) as initiator and sodium dodecyl sulphate (SDS) as surfactant. The polymerization conversion was determined by both gas chromatography and gravimetry. The final latexes were characterized with respect to particle size, size distribution, surface charge density, electrokinetic properties (i.e. electrophoretic mobility vs pH and ionic strength) and colloidal stability (i.e. coagulation rate constants vs pH and stability factor vs ionic strength).     

Fire retardancy and biodegradability of poly(methyl methacrylate)/montmorillonite nanocomposite

The poly(methyl methacrylate) (PMMA)/montmorillonite (MMT) nanocomposite was prepared by emulsifier-free emulsion technique and its structure and properties were characterized with infra red, X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, and cone calorimetry. The highly exfoliated MMT layers with dimension 1-2 nm in thickness were randomly dispersed in the polymer matrix containing MMT lower than 5% w/v, whereas the intercalated structure was predominant with MMT content higher than 5% w/v. Consequently, the fine dispersion of the MMT and the strong interactions between PMMA and MMT created significant improvement of the thermo-stability and fire retardancy of the nanocomposite. The combustion behavior has been evaluated using oxygen consumption cone calorimetry. In addition, a scheme was proposed to describe fire retardancy of PMMA and MMT as well as the correlation between the interaction and structure in polymer/clay systems. The biodegradability of the nanocomposite fire-retardant was tested for its better commercialization.     

Observations of crystallization and melting in poly(ethylene oxide)/poly(methyl methacrylate) blends by hot-stage atomic-force microscopy

The binary blend of poly(ethylene oxide)/atactic poly(methyl methacrylate) is examined using hot-stage atomic-force microscopy (AFM) in conjunction with differential scanning calorimetry and optical microscopy. It was found possible to follow in real time the melting process, which reveals itself to be nonuniform. This effect is ascribed to the presence of lamellae having different thicknesses. The crystallization process of poly(ethylene oxide) from the miscible melt is also followed in real time by AFM, affording detailed images of the impingement of adjacent spherulites and direct observation of lamellar growth and subsequent polymer solidification in the interlamellar space.© 1998 John Wiley & Sons, Inc. J. Polym. Sci. B Polym. Phys. 36: 2643–2651, 1998     

Preparation of poly(methyl methacrylate) microcapsules by in situ polymerization on the surface of calcium carbonate particles

Poly(methyl methacrylate) (PMMA) microcapsules were prepared by the in situ polymerization of methyl methacrylate (MMA) and N,N′-methylenebisacrylamide on the surface of calcium carbonate (CaCO₃) particles, followed by the dissolution of the CaCO₃ core in ethylenediaminetetraacetic acid solution. The microcapsules were characterized using fluorescence microscopy, atomic force microscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy. The average sizes of the CaCO₃ particles and PMMA capsules were 3.8 ± 0.6 and 4.0 ± 0.6 μm, respectively. A copolymer consisting of MMA and rhodamine B-bearing MMA was also used to prepare microcapsules for fluorescent microscopy observations. Fluorescein isothiocyanate-labeled bovine serum albumin was enclosed in the PMMA microcapsules and its release properties were studied.     

Preparation of methyl methacrylate and glycidyl methacrylate copolymerized nonporous particles

Particles of methyl methacrylate (MMA) and glycidyl methacrylate (GMA) copolymer having narrow size distributions were prepared by the method of dispersion polymerization. Results from the analysis of particle porosity and the correlation of specific surface area with the reciprocal of particle diameter suggest that the prepared particles were nonporous. The particle size was found to decrease from 4.2 to 2.1 μm with increasing the mass ratio of GMA/MMA from 0.1 to 0.75. Polymer particles having an average diameter falling in this range are suitable for being employed as the stationary phase in protein chromatography. The decrease in particle size when GMA was present could be due to the increase in adsorption rate of poly(vinyl pyrrolidone). The oligomer chains that were rich in GMA were more active for adsorbing and grafting PVP, compared with the moiety of MMA. An increase in the GMA/MMA ratio also leaded to a decrease in epoxy‐group density on the particle surface, since the reactivity of GMA was greater than that of MMA. Results of this work suggest that the influence of GMA/MMA mass ratio on the particle size and surface functionality of the nonporous particles was very significant. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1457–1463, 1999     

Synthesis and characterization of well-defined poly(methyl methacrylate)/CaCO3/SiO2 three-component composite particles via reverse atom transfer radical polymerization

The attempt to prepare structurally well-defined polymer/inorganic composite particles, i.e., poly(methyl methacrylate) (PMMA)/CaCO₃/SiO₂ three-component composite particles, via reverse atom transfer radical polymerization (ATRP), using 2-2′-azo-bis-isobutyronitrile as initiator and Cu(II) bromide as catalyst was reported. CaCO₃/SiO₂ two-component composite particles were first obtained through sol–gel method, and their morphology and surface element information were determined by transmission electron microscopy and X-ray photoelectron spectroscopy, respectively. The results indicate that the CaCO₃ was encapsulated by the obtained SiO₂. After being modified by silane coupling agent, the CaCO₃/SiO₂ composite particles copolymerized with methyl methacrylate (MMA) under standard reverse ATRP conditions to produce PMMA/CaCO₃/SiO₂ three-component composite particles. In the case concerned, first-order kinetic plots and linear increase of molecular weight (Mn) vs conversion and narrow molecular weight distribution for the graft polymer samples were observed. Furthermore, the gel permeation chromatography results illustrated that both the free PMMA chains from the solvent and the graft PMMA chains from the surface of CaCO₃/SiO₂ two-component composite particles were growing at the same rate. Characterizations of the PMMA-grafted CaCO₃/SiO₂ composite particles were done by Fourier transform infrared and thermogravimetric analysis. The results showed that the surface of the modified inorganic particles was grafted by the MMA and that the grafting percentage was about 8.7%.     

Pyrolysis mass spectrometry analysis of polycarbonate/poly(methyl methacrylate)/poly(vinyl acetate) ternary blends

Direct insertion probe pyrolysis mass spectrometry (DIP-MS) analyses of polycarbonate/poly(methyl methacrylate)/poly(vinyl acetate), (PC/PMMA/PVAc), ternary blends have been performed. The PC/PMMA/PVAc ternary blends were obtained by coalescing from their common γ-cyclodextrin-inclusion compounds (CD-ICs), through the removal of the γ-CD host (coalesced blend), and by a co-precipitation method (physical blend). The coalesced ternary blend showed different thermal behaviors compared to the co-precipitated physical blend. The stability of PC chains decreased due to the reactions of CH₃COOH formed by deacetylation of PVAc above 300 °C, for both coalesced and physical blends. This process was more effective for the physical blend most likely due to the enhanced diffusion of CH₃COOH into the amorphous PC domains, where it can further react producing low molecular weight PC fragments bearing methyl carbonate chain ends. The decrease in thermal stability of PC chains was less significant for the coalesced ternary blend indicating that the diffusion of CH₃COOH was either somewhat limited or competed with intermolecular reactions between PMMA and PC and between PMMA and PVAc, which were detected and were associated with their close proximity in the intimately mixed coalesced PC/PMMA/PVAc ternary blend.     

Growth of poly(methyl methacrylate) particles in three-component cationic microemulsions

Polymerization of methyl methacrylate (MMA) has been studied in ternary microemulsions which were stabilized by tetradecyltrimethylammonium bromide (TTAB) or stearyltrimethylammonium chloride (STAC). The sizes of MMA-swollen polymer particles (R_h) increased continuously during polymerization. This is in contrast to that of the styrene system, where R_h increased very rapidly to a maximum and then decreased continuously towards a constant value. The continuous growth of PMMA particles at 60°C are discussed. The stability of PMMA latexes increased with increasing the hydrophobic chain length of the cationic surfactant used. Traces of the coagulations of PMMA particles in the TTAB system can be seen from TEM. © 1995 John Wiley & Sons, Inc.     

Synthesis and micelle formation of triblock copolymers of poly(methyl methacrylate)-b-poly(ethylene oxide)-b-poly(methyl methacrylate) in aqueous solution

Amphiphilic triblock copolymers of poly(methyl methacrylate)-b-poly(ethylene oxide)-b-poly(methyl methacrylate) (PMMA-b-PEO-b-PMMA) with well-defined structure were synthesized via atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) initiated by the PEO macroinitiator. The macroinitiator and triblock copolymer with different PMMA and/or PEO block lengths were characterized with ¹H and ¹³C NMR and gel permeation chromatography (GPC). The micelle formed by these triblock copolymers in aqueous solutions was detected by fluorescence excitation and emission spectra of pyrene probe. The critical micelle concentration (CMC) ranged from 0.0019 to 0.016 mg/mL and increased with increasing PMMA block length, while the PEO block length had less effect on the CMC. The partition constant K_v for pyrene in the micelle and in aqueous solution was about 10⁵. The triblock copolymer appeared to form the micelles with hydrophobic PMMA core and hydrophilic PEO loop chain corona. The hydrodynamic radius R_h,app of the micelle measured with dynamic light scattering (DLS) ranged from 17.3 to 24.0 nm and increased with increasing PEO block length to form thicker corona. The spherical shape of the micelle of the triblock copolymers was observed with an atomic force microscope (AFM). Increasing hydrophobic PMMA block length effectively promoted the micelle formation in aqueous solutions, but the micelles were stable even only with short PMMA blocks.     

Non-Isothermal Crystallization of Poly (vinylidene fluoride)/Poly (methyl methacrylate)/Cellulose Nanocrystal Nanocomposites

Poly (vinylidiene fluoride) (PVDF)/poly (methyl methacrylate) (PMMA)/cellulose nanocrystal (CNC) nanocomposites were prepared by solution blending. Non-isothermal crystallization of PVDF/PMMA (70/30) blend and its composites was investigated using differential scanning calorimetry. It was found that the addition of CNCs played a positive role in both the crystallization rate and crystallization percentage. The addition of CNCs increased the initial crystallization temperature, peak crystallization temperature, and crystalline enthalpy. The Avrami index indicated that CNCs did not change the crystallization mechanism; while other parameters derived from Jeziorny theory and Mo's method, including Z _c , F(t), and α, further verified the positive role played by CNCs.     

Fabrication of poly(methyl methacrylate) microfluidic chips by redox-initiated polymerization

In this report, a method based on the redox-initiated polymerization of methyl methacrylate (MMA) has been developed for the rapid fabrication of poly(methyl methacrylate) (PMMA) microfluidic chips. MMA containing 2-2'-azo-bis-isobutyronitrile was allowed to prepolymerize in a water bath to form a viscous prepolymer solution that was subsequently mixed with MMA containing a redox-initiation couple of benzoyl peroxide/N,N-dimethylaniline. The dense molding solution was sandwiched between a silicon template and a piece of 1-mm-thick PMMA plate. The polymerization could complete within 50 min under ambient temperature. The images of raised microfluidic structures on the silicon template were precisely replicated into the synthesized PMMA substrate during the redox-initiated polymerization of the molding solution. The chips were subsequently assembled by the thermal bonding of the channel plates and the covers. The new fabrication approach obviates the need for special equipment and significantly simplifies the process of fabricating PMMA microdevices. The attractive performance of the novel PMMA microchips has been demonstrated in connection with contactless conductivity detection for the separation and detection of ionic species.     

Thermal oxidation of blends of poly(ethylene oxide) and poly(methyl methacrylate)

Thermal oxidation of poly(ethylene oxide) (PEO) and its blends with poly(methyl methacrylate) (PMMA) were studied using oxygen uptake measurements. The rates of oxidation and maximum oxygen uptake contents were reduced as the content of PMMA was increased in the blends. The results were indicative of a stabilizing effect by PMMA on the oxidation of PEO. The oxidation reaction at 140°C was stopped at various stages and PMMA was separated from PEO and its molecular weights were measured by gel permeation chromatography (GPC). The decrease in the number-average molecular weight of PMMA was larger as the content of PEO increased in the blends. The visual appearance of the films suggested that phase separation did not occur after thermal oxidation. The activation energy for the rates of oxidation in the blends was slightly increased compared to pure PEO. © 1992 John Wiley & Sons, Inc.     

Synthesis and characterization of chitosan-g-glycidyl methacrylate with methyl methacrylate

In this work, the properties of chitosan (CTS) and synthetic polymers are combined to produce a novel hybrid synthetic-natural material. Poly(methyl methacrylate) (PMMA) and glycidyl methacrylate (GMA) are reacted with CTS to produce a versatile material for dental filler applications. This process involves the synthesis of CTS-g-GMA that is further reacted with PMMA [(CTS-g-GMA)-g-PMMA]. The chemical structure and physical properties of the resulting materials is analyzed by FTIR, DSC, SEM, NMR and XRD. The results revealed the evidence of strong intermolecular interactions between CTS-g-GMA and PMMA by covalent bonding formation. Thermal stability of the final copolymer [(CTS-g-GMA)-g-PMMA] is higher than its precursor, CTS-g-GMA. Presented results show a simple route to produce natural-synthetic polymers for potentially useful applications.     

Tentative links between thermal diffusivity and fire-retardant properties in poly(methyl methacrylate)-metal oxide nanocomposites

Possible relationships between fire-retardant properties and thermal diffusivity for poly(methyl methacrylate) (PMMA) filled by melt blending with titanium dioxide (TiO₂), alumina (Al₂O₃) and boehmite (AlOOH) were investigated for a better understanding of the mode of action of metal oxides as fire-retardants (FR) in PMMA. Fire-retardancy was measured with a cone calorimeter and thermal diffusivity (α) by Laser Flash Analysis (LFA). LFA measurements have shown that heat dispersion is higher with titanium dioxide and boehmite than with alumina despite a larger surface area. For thermal diffusivity, discrepancies between the different nanofillers were only visible from 10 wt% onwards. Thermal degradation of PMMA-oxide nanocomposites and their thermal diffusivity could be linked. Moreover, a bi-linear relationship between the peak of heat release rate (pHRR) and the average of heat release rate (AHRR) showed the occurrence of a barrier effect.     

Preparation and rheological characterization of poly(n-butyl methacrylate)/montmorillonite composites

Intercalated nanocomposites constituted of poly(butyl methacrylate) (PBMA) as the matrix and an organically modified montmorillonite as the nanosize filler were prepared and rheologically characterized in detail. The rheological behavior of the composites showed dependence on both temperature and clay content. For composites of low clay contents, the steady shear viscosity showed a Newtonian plateau in the low shear rate region at low temperatures and the plateau was replaced by a shear-thinning curve when the temperature was raised. For composites of higher clay contents, strong shear-thinning behavior were observed at all shear rates and all temperatures. The viscoelastic data of the composites showed unusual terminal behavior of a decreasing terminal slope at low frequencies with increasing temperature and clay loading. X-ray diffraction spectra showed that annealing process at higher temperatures shifted the Bragg reflection peaks to a lower angle and broadened the peaks, which provided the evidence for the existence of a temperature-induced solid-like structure that was responsible for the shear thinning and the unusual terminal viscoelastic behavior.     

Production of poly(methyl methacrylate) particles by dispersion polymerization with mercaptopropyl terminated poly(dimethylsiloxane) stabilizer in supercritical carbon dioxide

Poly(methyl methacrylate) (PMMA) particles were produced by dispersion polymerization of methyl methacrylate in the presence of mercaptopropyl terminated poly(dimethylsiloxane) (MP-PDMS) in supercritical carbon dioxide at about 30 MPa for 24 h at 65 °C. The particle diameter could be controlled in a size range of submicron to micron by varying MP-PDMS concentration. The MP-PDMS worked as not only a chain transfer agent but also a colloidal stabilizer, which was named tran stab.Part CCLI of the series Studies on suspension and emulsion