急冷条件下Cu-Pb偏晶合金的相分离研究

研究了Cu-Pb偏晶合金的急冷快速凝固和组织形成规律，并通过将金属熔体的热传导方程和Navier-Stokes方程相耦合, 理论分析了合金熔体的冷却速率、液固相变时间等物理参量与液相分离之间的相关性. 研究结果表明，在急冷快速凝固条件下，熔体的快速冷却对偏晶合金组织形成的影响要比熔体内部液相流动的影响更为显著. 快速凝固使液相分离受到抑制，Cu-Pb偏晶合金均可获得均匀的微观组织结构. 随着冷速的增大，晶粒尺寸明显减小，凝固组织显著细化，晶体形态由粗大枝晶向均匀细小的等轴晶过渡. 提高冷却速率，缩短液固相变时间是重力场中抑制液相分离、获得均匀偏晶组织结构的重要条件. 关键词： 偏晶合金 快速凝固 液相分离 微观结构     

热镀铜层冷凝过程的分子动力学模拟

采用常温、常压分子动力学模拟方法和FS(Finnis Sinclair)势 ,研究了在周期性边界条件下由 5 0 0个原子构成的液态Cu模型系统的凝固过程 ,考察了不同降温速率下Cu的凝固行为 ,得到了不同温度、不同冷却速率下Cu的双体分布函数 ;采用HA键型指数法统计了各种小原子团在不同温度下所占比例 ,采用键取向序分析了体系降温全过程的局域取向对称性 ,得到原子体系微观结构组态变化的重要信息 ;最后 ,利用能量分析的方法对体系微观结构的变化进行了说明 ,给出了液态Cu冷凝过程中微观结构转变的重要信息 .     

Influence of initial solid–liquid interface morphology on further microstructure evolution during directional solidification

Preparation of the initial solid–liquid interface on which growth is started is a very critical step in directional solidification experiments. Dedicated experiments concerning preparation of the initial solid–liquid interface morphology and its influence on further directionally solidified microstructure were performed on Cu-20 wt% Sn peritectic alloy in a Bridgman-type furnace. To verify the morphology of the initial solid–liquid interface, steady-state directional dendritic growth was interrupted by thermal stabilization ranging from 0 to 1 h prior to quenching. With thermal stabilization duration increase, the solid–liquid interface morphology degenerated from dendritic to cellular and finally to planar. To verify the influence of the initial state on further solidification microstructure, directional solidification experiments were performed at a low pulling rate of 1 μm/s with different initial solid–liquid interface morphologies. The initial state affects solute redistribution and formation of peritectic coupled growth structure in the subsequent directional solidification process.     

液态合金NiAl凝固过程中微观结构转变的分子动力学模拟

采用分子动力学模拟方法对液态NiAl凝固过程进行了研究 ,考察了不同冷却速度下液态NiAl结构变化特点 ,原子间相互作用势采用F S多体势 ,结构分析采用键取向序和对分析技术 .计算结果表明 ,冷却速度对液态NiAl结构转变有重要影响 ,在不同的冷却速度下 ,NiAl凝固过程出现了明显不同 ,冷速为 4× 10 13 和4× 10 12 K/s时 ,NiAl快速凝固为无序的非晶体结构 ;而在较慢的 8× 10 11K/s冷速下 ,NiAl凝固为晶态结构 .给出了不同冷却速度下液态NiAl结构转变的微观信息 .     

冷速对液态金属Mg凝固过程中微观结构演变的影响

采用分子动力学方法对不同冷速下液态金属镁(Mg)快速凝固过程中的微观结构演变进行了模拟研究.并采用能量-温度(E-T)曲线、双体分布函数、Honeycutt-Andersen键型指数法、原子团簇类型指数法(CTIM-3)以及三维可视化等方法系统地考察了凝固过程中微观结构演变与相转变过程.结果发现:在以冷速为1×10~(11)K/s的凝固过程中,亚稳态bcc相优先形成,随后大量解体,其变化规律符合Ostwald规则,系统最终形成以hcp结构为主体与fcc结构共存,中间还夹杂部分bcc结构的致密晶体结构.在1×10~(12)K/s冷速下,结晶过程呈现迟缓现象,形成bcc结构的初始温度降低,系统形成以hcp居多、与bcc和fcc三相共存的结构,且因相互竞争、相互制约而导致不易形成粗大的晶粒结构.而在1×10~(13)K/s冷速下,系统则形成以1551,1541,1431键型为主的多种非晶态基本原子团组成的非晶态结构.此外,在冷速1×10~(12)与1×10~(13)K/s之间的确存在一个形成非晶态结构的临界冷速.     

熔体初始温度对液态金属Ni凝固过程中微观结构演变影响的模拟研究

采用量子 Sutton-Chen多体势, 对熔体初始温度热历史条件对液态金属Ni快速凝固过程中微观结构演变的影响进行了分子动力学模拟研究. 采用双体分布函数g(r)曲线、键型指数法、原子团类型指数法和三维可视化等分析方法对凝固过程中微观结构的演变进行了分析. 结果表明: 熔体初始温度对凝固微结构有显著影响, 但在液态和过冷态时的影响并不明显, 只有在结晶转变温度T_c附近才开始充分显现出来. 体系在1×10¹² K/s的冷速下, 最终均形成以1421和1422键型或面心立方(12 0 0 0 12 0)与六角密集(12 0 0 0 6 6) 基本原子团为主的晶态结构. 末态时, 不同初始温度体系中的主要键型和团簇的数目有很大的变化范围, 且与熔体初始温度的高低呈非线性变化关系. 然而, 体系能量随初始温度呈线性变化关系, 初始温度越高, 末态能量越低, 其晶化程度越高. 通过三维可视化分析进一步发现, 在初始温度较高的体系中, 同类团簇结构的原子出现明显的分层聚集现象, 随着初始温度的下降, 这种分层现象将被弥散开去. 可视化分析将更有助于对凝固过程中微观结构演变进行更为深入的研究. 关键词： 液态金属Ni 熔体初始温度 微观结构 分子动力学模拟     

Cu50Ni50合金快速凝固的分子动力学模拟

采用分子动力学模拟的方法研究了Cu₅₀Ni₅₀合金在不同冷却速度下的凝固过程,利用均方位移、径向分布函数和结构可视化等方法分析其微观结构.并对凝固模型进行拉伸模拟,通过应力应变曲线和直观结构变化分析其性能.研究表明：冷却速度对Cu₅₀Ni₅₀合金凝固形成的结构有较大影响,随着冷却速度的升高,凝固形成的结构中晶体含量减少,在较低的冷却速度下,如冷却1×10¹²K/s时,Cu₅₀Ni₅₀合金凝固形成晶体结构;在较高的冷却速度下,如1×10¹⁴K/s时,Cu₅₀Ni₅₀合金凝固形成非晶体结构,且非晶Cu₅₀Ni₅₀合金的抗拉性能要优于晶体Cu₅₀Ni₅₀合金.     

强磁场对Mn-Sb包晶合金相变及凝固组织的影响

以Mn-56.5 wt%Sb包晶合金为研究对象, 进行了不同磁场、不同冷速条件下的凝固实验. 通过对液相线温度、包晶温度的考察, 发现强磁场可以提高Mn-56.5 wt%Sb合金的液相线温度, 且该上升值随磁感应强度的增加而增加, 当所施加的磁感应强度为11.5 T时, 液相线温度升高大约3 ℃, 但施加磁场后包晶反应温度没有明显改变. 对该合金的凝固组织进行定量金相分析发现, 施加磁场后MnSb相明显减少, 该结果与磁场对相变温度的影响相一致. 另外通过X射线衍射分析发现, 强磁场诱发包晶反应生成相MnSb的c轴垂直于磁场方向取向, 而Mn₂Sb相的(311)面平行于磁场方向取向. 对不同冷速凝固的Mn-56.5 wt%Sb合金组织进行定量金相分析结果显示, 强磁场对合金凝固过程的作用效果受到冷却速度的影响. 随着冷却速度的增加, 强磁场对该合金凝固组织中MnSb相的相对含量变化影响效果减弱. 关键词： 强磁场 包晶合金 凝固 相变温度     

冷速对液态金属Ga凝固过程中微观结构演变影响的模拟研究

采用分子动力学方法对液态金属Ga凝固过程中不同冷却速率对微观结构演变的影响进行了模拟跟踪研究. 运用HA键型指数法和原子成团类型指数法(CTIM)分析了金属原子Ga的成键类型和形成的基本原子团结构. 结果发现，冷却速率对凝固过程中的微观结构起着非常重要的作用. 在以1.0×10¹⁴，1.0×10¹³，1.0×10¹²K/s的速率冷却时，系统形成以与1311，1301键型相关的菱面体结构为主，夹杂着立方体、六角密集等其他团簇结构所构成的非晶态结构；在以1.0×10¹¹K/s的速率冷却时，系统明显发生结晶，其结晶转变温度T_c约为198K，且冷却速率越慢，结晶转变温度T_c越高，形成以与1421键型相关的斜方晶体(经可视化分析确认)为主要构型的晶态结构. 这将为研究液态金属的结晶转变过程提供一种新方法. 关键词： 液态金属Ga 凝固过程 微结构转变 分子动力学模拟     

Molecular dynamics simulation of the solidification of liquid gold nanowires

The solidification behavior of liquid gold nanowires with about 1.84 nm in diameter has been studied by using molecular dynamics simulation with an embedded atom potential. It is found the cooling rate has great effect on the final structure of the gold nanowires during solidification from liquid. With the decrease of cooling rates, the final structure of the gold nanowires varies from amorphous to crystalline via helical multi-shelled structure. The face-centered cubic structure of the gold nanowires is proven energetically the most stable form.     

Experimental Study of Vibration Effects on Heat Transfer during Solidification of Paraffin in a Spherical Shell

Two effects that have been observed when metals and metal alloys are vibrated during solidification are a decrease in dendritic spacing, which directly affects density, and faster cooling rates and associated solidification times. Because these two effects happen simultaneously during solidification, it is challenging to determine the one effect independently from the other. Most previous studies were on metals and metal alloys. In these studies, the one effect, i.e., the decrease in dendritic spacing, might influence the other, i.e., the faster cooling rates, and vice versa. The direct link between vibration and heat transfer has not yet been studied independently. The purpose of this study was to experimentally investigate the effect of vibration only on heat transfer and thus solidification rate. Experiments were conducted on paraffin wax, because it had a clearly defined macroscopic crystal structure consisting of mostly large straight-chain hydrocarbons. The advantage of the large straight-chain hydrocarbons was that the dendritic spacing was not affected by the cooling rate. Experiments were done with paraffin wax inside hollow plastic spheres of 40 mm diameter with 1 mm wall thickness. The paraffin wax was initially in a liquid state at a uniform temperature of 60°C and then submerged into a thermal bath at a uniform constant temperature of 15°C, which was approximately 20°C below the mean solidification temperature of the wax. Experiments were conducted in approximately 300 samples, with and without vibration at frequencies varying from 10–300 Hz. The first set of experiments was conducted to determine the solidification times. In the second set of experiments, the mass of wax solidified was determined at discrete time steps, with and without vibration. The results showed that paraffin wax had vibration independent of solid density contrary to other materials, e.g., metals and metal alloys. Enhancement of heat transfer resulted in quicker solidification times and possible control over the heat transfer rate. The increase in heat transfer leading to faster solidifcation times was observed to first occur as frequency increased and then to decrease.     

冷却速率对Lennard-Jones体系凝固过程中结构与动力学性质的影响

用分子动力学模拟方法研究了五种不同冷却速率对Lennard-Jones体系凝固过程中结构与动力学性质的影响。采用两种不同的方法来确定玻璃转变温度Tg,并且对结晶温度Tc、径向分布函数g(r)、均方位移函数MSD与扩散系数D、平均配位数进行比较分析。结果表明：冷却速率影响Lennard-Jones体系凝固过程中的结构。当使用足够高的冷却速率冷却时,体系发生玻璃化转变,而且冷却速率越快,玻璃转变温度越高;当冷却速率较小时,体系形成晶体,而且冷却速率越慢,结晶温度越高,结晶程度也越高。同时发现,冷却速率对扩散系数和平均配位数也有很大影响,二者在体系发生玻璃转变时都有一个缓变的过程,表明了过冷液相区的存在。     

Pressure effect on the structural transition of liquid Au

We present a molecular dynamics simulation within the framework of empirical tight-binding potential on the liquid structure of Au under different pressures during the rapid cooling process. The pair correlation function (PCF) and the pair analysis (PA) technique are used to reveal the structural characteristics of liquid Au under normal and high pressures. The split of the second peak of g(r) is associated with the glass transition at the cooling rate of 2.06×10¹³ K/s under different pressures. The nearest distance is shortened under high pressures. High-pressure is in favor of FCC-type and BCC-type atomic clusters. The number of icosahedral structures increases in the high temperature region as pressure increase, while high-pressure is not preferable for icosahedra at low temperature. With the increase of the pressure, the possibility that the system forms crystalline structure is enhanced. The influence of a higher pressure on the microstructure of liquid metal is much clearer than that of a lower pressure.     

Heat and mass transfer characteristics during rapid solidification of Fe-Cu peritectic alloys

The viscose flow and microstructure formation of Fe-Cu peritectic alloy melts are investigated by analyzing the velocity and temperature fields during rapid solidification, which is verified by rapid quenching experiments. It is found that a large temperature gradient exists along the vertical direction of melt puddle, whereas there is no obvious temperature variation in the tangent direction of roller surface. After being sprayed from a nozzle, the alloy melt changes the magnitude and direction of its flow and velocity rapidly at a height of about 180 μm. The horizontal flow velocity increases rapidly, but the vertical flow velocity decreases sharply. A thermal boundary layer with 160–300 μm in height and a momentum boundary layer with 160–240 μm in thickness are formed at the bottom of melt puddle, and the Reynolds number Re is in the range of 870 to 1070 in the boundary layer. With the increase of Re number, the cooling rate increases linearly and the thickness of thermal boundary layer increases monotonically. The thickness of momentum boundary layer decreases slowly at first, then rises slightly and decreases sharply. If Re < 1024, the liquid flow has remarkable effects on the microstructure formation due to dominant momentum transfer. The separated liquid phase is likely to form a fiber-like microstructure. If Re>1024, the heat transfer becomes dominating and the liquid phase flow is suppressed, which results in the formation of fine and uniform equiaxed microstructures. Supported by the National Natural Science Foundation of China (Grant Nos. 50121101 and 50395105)     

Effect of boundary heat flux on solidification in a forced liquid metal flow: a phase-field simulation

A phase-field model coupling with velocity field is employed to study the effect of boundary heat flux on the microstructure formation of a Ni-40.8%Cu alloy with liquid flow during the solidification, and an anti-trapping current is introduced to suppress the solute trapping due to the larger interface width used in simulations than a real solidifying material. The effect of the flow field coupling with boundary heat extractions on the microstructure formation as well as distributions of concentration and temperature fields are analyzed and discussed. The forced liquid flow can significantly affect the heat and solute diffusions, thus influencing morphology formation, concentration and temperature distributions during the solidification. The solute segregation and concentration diffusion are changed by boundary heat extractions, and the morphology, concentration and temperature distributions are significantly influenced by increasing the heat extraction, which relatively makes the effect of liquid flow constrained. By increasing the initial velocity of liquid flow, the lopsided rate of the primary dendrite arm is enlarged and the growth manner of dendrite arms gets changed, and the transition of the microstructure from dendrite to cellular moves to the large heat extraction direction. Therefore, there exists the competition between the heat flux, temperature gradient and forced liquid flow that finally determines the microstructure formation during directional solidification.     

液态金属的初始状态对凝固微结构影响的模拟研究

采用分子动力学方法对液态金属Ａｌ在不同的初始状态下，以相同急冷速率凝固的过程进行模拟跟踪研究，发现：在玻璃转变温度Ｔｇ以上（即过冷液态）时，系统的微结构组态情况基本一致，相差甚微；但在Ｔｇ以下时，不同的初始液态微结构对其固态微结构有明显的影响；且在Ｔｇ处各种固态微结构之间的差别发生突发性的变化。这一结果对于深入理解液－固微结构之间的转变关系，具有一定的重要意义。     

Solutal Convection of Liquid Al-3.5 wt%Li during Its Upward Solidification

The onset of solutal convection during the directional solidification of Bridgman type of liquid Al-3.5 wt%Li is studied.Based on the analysis of a liquid-inhomogeneous-porous-double-layer system,a bimodal feature of neutral stability curve is found.The pulling rate is ascertained as the governing parameter for the mode transition,i.e.,it determines whether the microstructure in the mushy layer is related to convection after the system destabilizes.     

尺寸效应对Al纳米线凝固行为的影响

结合EAM镶嵌原子作用势, 通过经典的分子动力学模拟研究了不同截面尺寸Al纳米线在两种冷却速率下的凝固行为, 并采用键对分析技术探讨了相变过程中原子团簇的演化情况. 结果表明:Al纳米线的最终结构不仅与冷却速率有关, 还呈现出明显的尺寸效应. 在较快的冷却速率下, 五种截面尺寸的Al纳米线均得到了多壳螺旋结构; 而当冷却速率降低以后, 除了N₃纳米线发生了断裂以外, 其余纳米线的结构随着截面尺寸的增加, 逐渐从多壳螺旋结构经由类-六边形多壳结构最终过渡到稳定的晶态结构.     

圆柱腔体内水凝固过程热对流实验研究

本文通过匹配折射率和标定技术,应用PIV测量了圆柱腔体内水在底部冷却过程中热对流的变化规律．实验发现了主流场的涡结构;另外在底部拐角处出现新的涡,并且不断向上推移;冷却后期整个液相区出现流动反转现象,靠近壁面处水向上流动,中心区域水向下流动。因为存在着复杂的热交换和密度变化,水在凝固过程中存在流动结构失稳,使得液相区内发生强烈的热对流．最后流动强度减弱,重新形成稳定结构。结合泰勒不稳定性分析,本文对这一过程给出了合理解释．     

尺寸效应对Al纳米线凝固行为的影响

结合EAM镶嵌原子作用势, 通过经典的分子动力学模拟研究了不同截面尺寸Al纳米线在两种冷却速率下的凝固行为, 并采用键对分析技术探讨了相变过程中原子团簇的演化情况. 结果表明:Al纳米线的最终结构不仅与冷却速率有关, 还呈现出明显的尺寸效应. 在较快的冷却速率下, 五种截面尺寸的Al纳米线均得到了多壳螺旋结构; 而当冷却速率降低以后, 除了N₃纳米线发生了断裂以外, 其余纳米线的结构随着截面尺寸的增加, 逐渐从多壳螺旋结构经由类-六边形多壳结构最终过渡到稳定的晶态结构.