Effect of film thickness on morphological evolution in dewetting and crystallization of polystyrene/poly(ε-caprolactone) blend films

In this Article, the morphological evolution in the blend thin film of polystyrene (PS)/poly(ε-caprolactone) (PCL) was investigated via mainly AFM. It was found that an enriched two-layer structure with PS at the upper layer and PCL at the bottom layer was formed during spinning coating. By changing the solution concentration, different kinds of crystal morphologies, such as finger-like, dendritic, and spherulitic-like, could be obtained at the bottom PCL layer. These different initial states led to the morphological evolution processes to be quite different from each other, so the phase separation, dewetting, and crystalline morphology of PS/PCL blend films as a function of time were studied. It was interesting to find that the morphological evolution of PS at the upper layer was largely dependent on the film thickness. For the ultrathin (15 nm) blend film, a liquid-solid/liquid-liquid dewetting-wetting process was observed, forming ribbons that rupture into discrete circular PS islands on voronoi finger-like PCL crystal. For the thick (30 nm) blend film, the liquid-liquid dewetting of the upper PS layer from the underlying adsorbed PCL layer was found, forming interconnected rim structures that rupture into discrete circular PS islands embedded in the single lamellar PCL dendritic crystal due to Rayleigh instability. For the thicker (60 nm) blend film, a two-step liquid-liquid dewetting process with regular holes decorated with dendritic PCL crystal at early annealing stage and small holes decorated with spherulite-like PCL crystal among the early dewetting holes at later annealing stage was observed. The mechanism of this unusual morphological evolution process was discussed on the basis of the entropy effect and annealing-induced phase separation.     

Blends of poly(epsilon-caprolactone) and intermediate molar mass polystyrene as Langmuir films at the air/water interface

Poly(epsilon-caprolactone)/polystyrene (PCL/PS) blends, where nonamphiphilic PS is glassy in the bulk state at the experimental temperature of 22.5 degrees C, are immiscible as Langmuir films at the air/water (A/W) interface. Surface pressure-area per monomer isotherm analyses indicate that the surface concentration of amphiphilic PCL is the only factor influencing the surface pressure below the collapse transition. For PS-rich blends, Brewster angle microscopy (BAM) studies at the A/W interface and atomic force microscopy studies on Langmuir-Schaefer films reveal that PS nanoparticle aggregates formed at very low surface pressures can form networks upon further compression. The morphologies seen in PS-rich blends (networklike rings) are consistent with a recent study of a nonamphiphilic polyhedral oligomeric silsesquioxane (POSS), octaisobutyl-POSS, blended with amphiphilic poly(dimethylsiloxane), suggesting that the nonamphiphilic PS aggregates at the A/W interface produce domains with dipole densities that differ from that of pure PCL. In all composition regimes, the amphiphilic PCL phase tends to spread and form a continuous surface layer at the A/W interface, while simultaneously improving the dispersion of nonamphiphilic PS domains. During film expansion, BAM images show a gradual change in the surface morphology from highly continuous networklike structures (PS-rich blends) to broken ringlike structures (intermediate composition) to small discontinuous aggregates (PCL-rich blends). This study provides valuable information on the morphological evolution of semicrystalline PCL-based polymer blends confined in a "two-dimensional" geometry at the A/W interface and fundamental insight into the influence of microstructure (domain size, phase-separated structures, crystalline morphology, etc.) on the interfacial properties of blends as Langmuir films.     

Surface phase separation, dewetting feature size, and crystal morphology in thin films of polystyrene/poly(ε-caprolactone) blend

Thin films of polystyrene (PS)/poly(ε-caprolactone) (PCL) blends were prepared by spin-coating and characterized by tapping mode force microscopy (AFM). Effects of the relative concentration of PS in polymer solution on the surface phase separation and dewetting feature size of the blend films were systematically studied. Due to the coupling of phase separation, dewetting, and crystallization of the blend films with the evaporation of solvent during spin-coating, different size of PS islands decorated with various PCL crystal structures including spherulite-like, flat-on individual lamellae, and flat-on dendritic crystal were obtained in the blend films by changing the film composition. The average distance of PS islands was shown to increase with the relative concentration of PS in casting solution. For a given ratio of PS/PCL, the feature size of PS appeared to increase linearly with the square of PS concentration while the PCL concentration only determined the crystal morphology of the blend films with no influence on the upper PS domain features. This is explained in terms of vertical phase separation and spinodal dewetting of the PS rich layer from the underlying PCL rich layer, leading to the upper PS dewetting process and the underlying PCL crystalline process to be mutually independent.     

Influence of the bulk and surface morphology on adhesion of polystyrene-inter-poly-cross-2-ethylhexyl-methacrylate films and particles

The adhesion behavior of semi-interpenetrating polymer networks (semi-IPNs) of linear polystyrene (PS) in crosslinked poly-2-ethylhexylmethacrylate (EHMA) was studied by variation of the bulk and surface morphology, i.e., domain size, continuity, and concentration in the domains. Semi-IPNs were prepared by liquid-liquid demixing upon cooling of a homogeneous solution of PS in methacrylate monomer, followed by gelation of the PS-rich phase and UV polymerization of the methacrylate resin. Welding of films allowed the preparation of larger objects provided that (1) the samples were phase separated to a high degree and contained domains with a high PS concentration (>90%) and (2) polystyrene was present at the interface. For semi-IPN films, a linear dependence of the adhesion strength on the (crack healing time)^1/4 was obtained. Based on these considerations, a process was developed to obtain melt-processable semi-IPN particles, by quenching droplets of the polymer solution into a cold liquid. These particles obtained a PS-rich skin layer and showed good adhesion after blending with a thermoplast. © 1996 John Wiley & Sons, Inc.     

玻璃基板作用下高分子共混物薄膜相形态发展过程

研究了玻璃基板作用下极性高聚物为低组分的共混物薄膜在退火条件下相形态的发展过程 .选用聚苯乙烯 (PS) 聚甲基丙烯酸甲酯 (PMMA)与聚苯乙烯 (PS) 聚ε 己内酯 (PCL)两个体系 ,在玻璃基板上Spin Coating成膜后退火 .由于共混物薄膜中极性相对较大的高聚物组分 (PMMA和PCL)相对于极性较小的PS组分对玻璃基板具有更好的润湿性 ,所以在上述的两个共混薄膜体系中其相形态分别显示PMMA和PCL在低组分比例下最终发展成为连续相 .利用扫描电镜以及元素分析很好地验证了以上的结论 ,并且对其机理进行了解释 .此外 ,改变PS的分子量与PCL共混 ,研究了组分粘度对薄膜相形态发展的影响 .结果表明 ,PS组分粘度越大 ,共混物薄膜相结构发展速度越慢     

Wettability of the morphologically and compositionally varied surfaces prepared from blends of well ordered comb-like polymer and polystyrene

Phase-separated surfaces of blends of polystyrene (PS) and well ordered comb-like polymer, poly[(oxy(decylsulfonylmethyl)ethylene)] (CH(3)-10SE), were prepared by spin casting polymer mixtures. Various surface morphologies, such as holes, islands, connected islands and pillars, were prepared by changing the blend compositions. Due to the influence of the CH(3)-10SE domain with a well ordered molecular conformation, a very low energy surface (≈22mN/m) was created, which is close to the value of the pure polymer (≈20mN/m), even when the blends contained only 20wt.% of the pure polymer. Furthermore, by selective etching the PS domain in the blend surfaces, the advancing contact angles of water and n-hexadecane were highly increased from 113.5° and 43.2° for the pure CH(3)-10SE surface to 133.3° and 67.2° for the CH(3)-10SE structural surfaces with holes prepared using the solvent etching method, respectively. The result of the water advancing contact angles measured on the samples immersed in water over 20days showed that the film stability of CH(3)-10SE could be improved considerably by even adding small amounts of PS.     

Breath figures in polymer and polymer blend films spin-coated in dry and humid ambience

We investigate effects of two spin-coating parameters, relative humidity (5% < or = RH < or = 80%) in ambient atmosphere and water content (3 wt % < or = f(H2O) < or = 20 wt %) in solution (rich in tetrahydrofuran), on the structure of breath figures (BF) formed in spin-cast films of polar poly(methyl methacrylate) (PMMA) and PMMA mixed with nonpolar polystyrene (PS). Film morphologies, examined with atomic and lateral force microscopy, are analyzed with integral geometry analysis to yield morphological BF measures. In PMMA, water added to solution has much stronger impact than that from moisture on formed BFs, which could be ordered (with conformational entropy S approximately 0.9-1.0). In PMMA/PS, BFs decorate exclusively polar PMMA domains, resulting in morphologies with two length scales (sub-micrometer BFs and domains >10 microm). This suggests a novel strategy for herarchic structure formation in multicomponent polymer films. In PS/PMMA, BFs are better developed than in pure PMMA spin-coated in identical conditions. These observations show that the air boundary layer facing the spin-cast polymer film (region) is more important than the ambient atmosphere.     

H型(PS)2PEG(PS)2嵌段共聚物在旋涂过程中的结晶行为

采用原子力显微镜和X射线衍射等手段研究了H型(PS)₂PEG(PS)2嵌段共聚物在不同溶剂和不同浓度的溶液中旋涂所得薄膜的形貌, 并与聚乙二醇(PEG)均聚物进行了比较. 虽然(PS)₂PEG(PS)₂中PS的链长很短, 但对形貌有很大影响, PS链段的存在改变了聚合物在基底上的稳定性, 使用四氢呋喃为溶剂, 当溶液浓度较小时, 在旋涂过程中发生去润湿, 然后再发生结晶, 膜厚较大时去润湿被抑止, 所得形貌与PEG均聚物类似. 以甲苯为溶剂时, 由于PEG和PS与溶剂的相互作用不同, 共聚物在溶液中形成胶束, 从而改变了聚合物的结晶形貌.     

Surface and interface morphology of polystyrene/poly(methyl methacrylate) thin‐film blends and bilayers

The surface and interface morphologies of polystyrene (PS)/poly(methyl methacrylate) (PMMA) thin‐film blends and bilayers were investigated by means of atomic force microscopy (AFM) and X‐ray photoelectron spectroscopy. Spin‐coating a drop of a PS solution directly onto a PMMA bottom layer from a common solvent for both polymers yielded lateral domains that exhibited a well‐defined topographical structure. Two common solvents were used in this study. The structure of the films changed progressively as the concentration of the PS solution was varied. The formation of the blend morphology could be explained by the difference in the solubility of the two polymers in the solvent and the dewetting of PS‐rich domains from the PMMA‐rich phase. Films of the PS/PMMA blend and bilayer were annealed at temperatures above their glass‐transition temperatures for up to 70 h. All samples investigated with AFM were covered with PS droplets of various size distributions. Moreover, we investigated the evolution of the annealed PS/PMMA thin‐film blend and bilayer and gave a proper explanation for the formation of a relatively complicated interface inside a larger PS droplet. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 9–21, 2006     

Morphology and oxygen sensor response of luminescent Ir-labeled poly(dimethylsiloxane)/polystyrene polymer blend films

Polymer films consisting of a linear poly(dimethylsiloxane) end-functionalized with a luminescent Ir(III) complex (Ir-PDMS), blended with polystyrene (PS), function as optical oxygen sensors. The sensor response arises by quenching of the luminescence from the Ir(III) chromophore by oxygen that permeates into the polymer film. The morphology and luminescence oxygen sensor properties of blend films consisting of Ir-PDMS and PS have been characterized by fluorescence microscopy, atomic force microscopy, and scanning electron microscopy. The investigations demonstrate that microscale phase segregation occurs in the films. In blends that contain a relatively small amount of Ir-PDMS in PS (ca. 10 wt %), the Ir-PDMS exists as circular domains, with diameters ranging from 2 to 5 mum, surrounded by the majority PS phase. For larger weight fractions of Ir-PDMS in the blends, the film morphology becomes bicontinuous. A novel epifluorescence microscopy method is applied that allows the construction of Stern-Volmer quenching images that quantify the oxygen sensor response of the blend films with micrometer spatial resolution. These images provide a map of the oxygen permeability of the polymer blend films with a spatial resolution of ca. 1 mum. The results of this investigation show that the micrometer-sized Ir-PMDS domains display a 2-3-fold higher oxygen sensor response compared to the surrounding PS matrix. This result is consistent with the fact that PDMS is considerably more gas permeable compared to PS. The relationship of the microscale morphology of the blends to their performance as macroscale optical oxygen sensors is discussed.     

Use of block copolymer-stabilized cadmium sulfide quantum dots as novel tracers for laser scanning confocal fluorescence imaging of blend morphology in polystyrene/poly(methyl methacrylate) films

This paper describes the first use of polymer-coated quantum dots (QDs) as fluorescent tracers for LSCFM imaging of phase morphology in polymer blends. Cadmium sulfide (CdS) QDs stabilized at the surface with a PS-b-PAA block copolymer are shown to be well dispersed via their polystyrene (PS) brush layer in the PS phase of solvent-cast 40/60 (w/w) PS/PMMA blends. The QDs are excluded from the PMMA phase, providing excellent fluorescence contrast for LSCFM imaging of the phase-separated blends. The presence of PS-b-PAA-stabilized QDs does not appear to affect the blend morphology, since the observed morphologies are the same when the percentage of QDs within the PS phase is varied from 10 to 50 wt %. These QD fluorescent tracers are used to characterize several aspects of blend morphology in solvent-cast 40/60 PS/PMMA blends containing PS homopolymer with either 100 (low molecular weight) or 1250 (high molecular weight) repeat units. In the PS(1250)/PMMA blends, a percolating distribution of PMMA droplets (2-25 mum) in a PS matrix is observed in the bulk, and a distinct inversion in the continuous phase is found near the glass substrate. In the PS(100)/PMMA blends, a "phase-in-phase" morphology is found, consisting of large PS domains (20-100 mum) dispersed in a PMMA continuous phase and small PMMA domains (1-2 mum) scattered throughout the larger PS droplets. The observed change in blend structure is attributed to a lower interfacial tension for the lower molecular weight PS.     

Honeycomb pattern formation via polystyrene/poly(2-vinylpyridine) phase separation

The surface morphologies and properties of polystyrene (PS)/poly(2-vinylpyridine) (PVP) blend films cast on the mica substrate from ethylbenzene solution were investigated upon controlling different weight ratios and solvent evaporation rates. A near-honeycomblike surface morphology of the PS/PVP blend film formed under controlling the solvent evaporation rate due to the effect of Marangoni-Benard convection. The results of static water contact angles, X-ray photoelectron spectroscopy, solvent selective etching, and treatment by water illustrated that the near-honeycomblike structures on the surface of PS/PVP blend films were different for different weight ratios of PS and PVP. After treatment with water for several minutes, PVP islands-like structure emerged in the holes of the film for a PS/PVP weight ratio of 4/1, and a quasihexagonal arrangement of alternate big and small PVP droplets emerged on the top layer of the film for a PS/PVP weight ratio of 7/1. The formation mechanisms of different surface structures and their response behaviors to water were discussed.     

The influence of nanoparticle fillers on the morphology of a spin-cast thin film polymer blend

Polymer/nanoparticle composite films are receiving growing attention thanks to their potential for application in ultra-thin electronic and optical devices. Polymer blend demixing has been shown to be a suitable technique for the structuring of polymer thin films and the patterning of nanoparticles (NP) within them. In this work we show that the morphology of thin polymer films made by spin-casting a polymer blend solution containing NP fillers on a surface depends strongly on the concentration of NP fillers. More specifically, polystyrene/polymethylmethacrylate (PS/PMMA) films formed from a toluene solution, and which demix following a nucleation and growth mechanism, were studied. It was found that both the height and the surface density of PMMA domains increased as the concentration of CoPt:Cu NPs in the film was increased. We find that similar effects are induced in a NP-free PS/PMMA demixed film upon increasing the molecular weight of the PS molecules. This suggests that under certain conditions the NPs and the polymer molecules in the blend do not behave as separate species but form aggregates.     

Crystallization Behavior of Poly(3-hydroxybutyrate) (PHB), Poly(ε-caprolactone) (PCL) and Their Blend (50:50 wt.%) Studied by 2D FT-IR Correlation Spectroscopy

Variable-temperature FT-IR spectra of poly(3-hydroxybutyrate) (PHB), poly(ε-caprolactone) (PCL) and a PHB/PCL (50:50 wt.%) blend were analyzed by two-dimensional correlation spectroscopy (2DCOS). For this purpose the ν(CO) region was employed to characterize in some detail the crystallization behavior of the investigated polymer systems during cooling from the melt. The asynchronous 2D correlation spectra clearly captured the existence of three components in the crystallinity-sensitive region of the CO stretching mode for PHB and PCL, respectively: a well-ordered, an inter-mediate and a less ordered crystalline state. Furthermore, by 2DCOS application a sequential order of the observed structural changes could be proposed for the whole temperature range during the crystallization of both polymers. In the case of the PHB/PCL (50:50 wt.%) polymer blend, we have split up the spectral data set in the sub-sets between 200–120 °C and 70–30 °C for a more detailed 2DCOS analysis. In this way we could separate the crystallization process of PHB and PCL in the polymer blend.     

Morphological stability,interfacial tension,and dual-phase continuity in polystyrene-polyethylene blends

The morphological stability of polystyrene high-density polyethylene (PS/PE) blend is investigated in the region of dual-phase continuity. The effect of the addition of a triblock SEBS copolymer to the blends on the stability of these morphologies, is examined. The results show that the morphology of the unmodified blends changes from co-continuous to droplet matrix for PS-rich blends whereas the morphology of a 50/50 blend maintains continuity but coarsened significantly upon annealing at 200°C. In the presence of the copolymer, these morphologies are much more stable. Selective solvent extraction of polystyrene in di-ethyl ether reveals that the level of PS continuity in the 50/50 blend is higher for the unmodified system than for the modified one. Upon annealing, the level of PS continuity significantly increases for the unmodified 50/50 PS/PE blend. The effect of the copolymer content in the blend on the interfacial tension between the two components is also investigated using the breaking thread method. The interfacial tension is found to be reduced from 5.6 to 1.1 mN/m by the addition of 20 parts of the copolymer to the blend. © 1997 John Wiley & Sons, Inc.     

Brewster angle microscopy study of poly(epsilon-caprolactone) crystal growth in Langmuir films at the air/water interface

Surface pressure-induced crystallization of poly(epsilon-caprolactone) (PCL) from a metastable region of the surface pressure-area per monomer (Pi-A) isotherm in Langmuir monolayers at the air/water (A/W) interface has been captured in real time by Brewster angle microscopy (BAM). Morphological features of PCL crystals grown in Langmuir films during the compression process exhibit four fully developed faces and two distorted faces. During expansion of the crystallized film, polymer chains slowly detach from the crystalline domains and diffuse back into the monolayer as the crystals "melt". Typical diffusion-controlled morphologies are revealed by BAM during the melting process as the secondary dendrites melt away faster, that is, at a higher surface pressure than the principal axes. Electron diffraction on Langmuir-Schaefer films suggests that the lamellar crystals are oriented with the polymer chain axes perpendicular to the substrate surface, while atomic force microscopy reveals a crystal thickness of approximately 7.6 nm.     

电沉积ZnO纳米棒阵列及共形结构杂化太阳能电池

采用电沉积法制备出ZnO致密纳米颗粒膜和不同尺寸的纳米棒阵列。通过在ZnO上旋涂p型聚合物聚3-己基噻酚(P3HT)与n型富勒烯衍生物[6,6]-苯基-C61丁酸甲酯(PCBM)的混合物,并蒸镀金属Ag,制备出不同结构的杂化太阳能电池。通过扫描电镜、X射线衍射、光致发光和模拟太阳光光电性能测试,对ZnO的生长条件、晶体形貌及缺陷与太阳能电池性能之间的关系进行了系统研究。结果表明,ZnO的形貌和晶体缺陷的分布对杂化太阳能电池有重要影响,避免共混聚合物与ZnO缺陷聚集区的直接接触可有效消除电流泄漏。在电池结构方面,与ZnO纳米阵列块状结构杂化太阳能电池相比,共形结构的杂化太阳能电池可有效缩短空穴到金属电极的传输距离,增大聚合物与金属电极的接触面积,光电转换效率可提升64%~101%。     

Polymerization-induced phase separation as a one-step strategy to self-assemble alkanethiol-stabilized gold nanoparticles inside polystyrene domains dispersed in an epoxy matrix

The rational design of nanoparticle (NP)/polymer composites with advanced functional properties is based on controlling the distribution and self-assembly of NPs in the polymer matrix. In this study we report a new one-step strategy to produce the self-assembly of alkanethiol-stabilized Au NPs in one of the phases generated by polymerization-induced phase separation. The polymerization of a formulation composed of stoichiometric amounts of diglycidylether of bisphenol A (DGEBA) and m-xylylenediamine (mXDA), containing polystyrene (PS) and dodecanethiol-stabilized Au NPs as modifiers, produced the phase separation of PS and Au NPs into microdomains dispersed in the epoxy matrix. A subsequent phase separation and self-assembly of Au NPs took place inside the PS domains leading to an increase in their concentration in a region close to the interface as revealed by TEM images. SAXS spectra showed that NPs self-assembled as colloidal crystals with a body-centered cubic (bcc) structure. By an adequate selection of the amount of PS and the nature of the epoxy precursors, different morphologies of the final blend could be generated. This brings the possibility of controlling the dispersion and self-assembly of NPs in the final material.     

Multitechnique characterization of thin films of immiscible polymer systems: PS–b‐PMMA diblock copolymers and PS–PMMA symmetric blends

Immiscible polymer systems are known to form various kinds of phase‐separated structures capable of producing self‐assembled patterns at the surface. In this study, different surface characterization methods were utilized to study the surface morphology and composition produced after annealing thin polymer films. Two different SIMS techniques—static time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) and dynamic nano‐SIMS—were used, complemented by x‐ray photoelectron spectrometry (XPS) and atomic force microscopy (AFM). Thin films (spin‐coated onto silicon wafers) of polystyrene (PS)–poly(methyl methacrylate) (PMMA) symmetric blends and diblock copolymers of similar molecular weight were investigated. Surface enrichment by PS was found on all as‐cast samples. The samples were annealed at 160 °C for different time periods, after which the blend and the copolymer films exhibited opposite behaviour as seen by ToF‐SIMS and XPS. The annealed blend surface presented an increase in the PMMA concentration whereas that of copolymers showed a decrease in PMMA concentration compared with the as‐cast sample. For blends, the nano‐SIMS as well as AFM images revealed the formation of phase‐separated domains at the surface. The composition information obtained from ToF‐SIMS and XPS, as well as the surface mapping by nano‐SIMS and AFM, allowed us to conclude that PS formed phase separated droplet‐like domains on a thin PMMA matrix on annealing. The three‐dimensional nano‐SIMS images showed that the PS droplets were supported inside a rim of PMMA and that these droplets continued from the surface like columnar rods into the film until the substrate interface. In the case of annealed copolymer samples, the AFM images revealed topographical features resembling droplet‐like domains on the surface but there was no phase difference between the domains and the matrix. In the case of copolymers, owing to the covalent bonding between the blocks, complete phase separation was not possible. The three‐dimensional nano‐SIMS images showed domain structures in the form of striations inside the film, which were not continuous until the substrate interface. Information from the different techniques was required to gain an accurate view of the surface composition and topographical changes that have occurred under the annealing conditions. Copyright © 2005 John Wiley & Sons, Ltd.     

Morphological regimes of poly(ε-caprolactone)/octaisobutyl polyhedral oligosilsesquioxane composite films in relation to film composition and thickness

The morphological evolution of poly(ε-caprolactone) (PCL)/octaisobutyl polyhedral oligomeric silsesquioxane (IBUPOSS) films was analyzed using scanning electron microscopy (SEM) and polarized optical microscopy (POM). The morphologies of the blend films with PCL/IBUPOSS mass ratios of 95:5 to 50:50 were discussed according to decomposition mechanism in relation to film composition and thickness. In addition to the morphological regime for films with lower IBUPOSS loadings, in which the growth of PCL spherulites was nearly independent on the presence of fine IBUPOSS aggregates, two new morphological regimes were observed for the films with higher IBUPOSS loadings: (1) thicker blend films exhibited a rich dynamics, giving rise to a trilayer structure and (2) the decomposition of thinner films was induced by the kinetically controlled growth of IBUPOSS aggregates. By varying the thickness and the composition of the blend films, the current study provides important new insight into the rich phase behavior of nanoparticle-filled polymer films.