Determining a common production cycle time for an economic lot scheduling problem with deteriorating items

This paper considers the economic lot scheduling problem (ELSP) for a production-inventory system where items produced are subject to continuous deterioration. The problem is to schedule multiple products to be manufactured on a single machine repetitively over an infinite planning horizon. Each product is assumed to have a significant rate of deterioration. Only one product can be manufactured at a time. The demand rate for each product is constant, but an exponential distribution is used to represent the distribution of the time to deterioration. A common cycle time policy is assumed in the production process. A near optimal production cycle time is derived under conditions of continuous review, deterministic demand, and no shortage.     

Optimal selling price and lotsize with time varying deterioration and partial backlogging

The article deals with an EOQ (economic order quantity) model over an infinite time horizon for perishable items where demand is price dependent and partial backorder is permitted. The rate of deterioration is taken to be time proportional and it is assumed that shortage occurs at starting of the inventory cycle. Based on the partial backlogging and lost sale cases, the author develops the criterion for the optimal solution for the replenishment schedule, and proves the optimal ordering policy is unique. Moreover, the article suggests to new functions regarding price-dependent demand and time varying deterioration rate. Finally, numerical examples are illustrated to test the model in various issues.     

An inventory control problem for deteriorating items with back-ordering and financial considerations

This paper investigates the effects of time value of money and inflation on the optimal ordering policy in an inventory control system. We proposed an economic order quantity model to manage a perishable item over the finite horizon planning under which back-ordering and delayed payment are assumed. The demand and deterioration rates are constant. The present value of total cost during the planning horizon in this inventory system is modeled first, then a three phases solution procedure is proposed to derive the optimal order and shortage quantities, and the number of replenishment during the planning horizon. Finally, the proposed model is illustrated through numerical examples and the sensitivity analysis is reported to find some managerial insights.     

部分延迟订购的易变质品联合定价与生产策略

构建了一个需求同时依赖于销售价格和库存水平,生产率和变质率均为常数,允许缺货且缺货量部分延迟订购的易变质品联合定价与生产控制模型。首先证明了在销售价格给定的情况下,系统的总利润函数是关于生产计划的严格凹函数,平均利润函数是严格的伪凹函数,即存在唯一的最优解,并给出其充分条件。接着给出问题的一个数值求解算法。最后通过算例,展示了模型及相关算法的应用,并对相关参数进行了灵敏度分析,结果显示:当产品的生产成本、缺货成本和机会成本增加时,系统的平均利润将下降;生产成本和延迟订购阻力系数对最优定价和生产策略以及平均利润的影响较大。     

Inventory model for deteriorating items with freshness and price dependent demand: Optimal discounting and ordering policies

A major part of retail industry deals with items whose freshness declines with time, resulting in lower demand at the same price. The item may later begin to deteriorate, when it is customary to offer discount in order to boost sales. A discounting policy may bring many benefits for the retailer, if correctly chosen. Motivated by this we have developed and analyzed an inventory model when demand for a deteriorating item depends initially only upon its selling price and later also on the freshness condition. We consider general demand function and general deterioration distribution for an inventory model with lost sales shortage. It is shown that net profit is a concave function of the period with positive inventory and conditionally concave function of discount. Important managerial insights obtained from sensitivity analysis suggest some policies counter to those commonly practiced by the retailers while others are in concurrence with the strategies in vogue.     

A two warehouse inventory model for deteriorating items with a linear trend in demand and shortages

In this paper, we develop a deterministic inventory model with two warehouses (one is the existing storage known as own warehouse (OW) and the other is hired on rental basis known as rented warehouse (RW). The model allows different levels of item deterioration in both warehouses. The demand rate is supposed to be a linear (increasing) function of time and the replenishment rate is infinite. The stock is transferred from RW to OW in continuous release pattern and the associated transportation cost is taken into account. Shortages in OW are allowed and excess demand is backlogged. For the general model, we give the equations for the optimal policy and cost function and we discuss some special cases. A numerical example is given to illustrate the solution procedure of the model. Finally, based on this example, we conduct a sensitivity analysis of the model.     

Impacts of two-stage deterioration on an integrated inventory model under trade credit and variable capacity utilization

The joint economic lot sizing problem (JELP) model provides a global view to facilitate the development of a production-inventory policy for an integrated system. However, when a deteriorating item is involved, previous studies have neglected the following two important issues: (1) the deterioration quantity increases the demand for the supplier's capacity, which consequently requires the supplier to recalculate the corresponding average cost and reevaluate the capacity utilization, and (2) given the supplier's production rate, in-transit deterioration imposes restrictions on the delivery distance or in-transit time. Therefore, the existing integrated policies may lead to infeasible solutions for the distribution channel when a deterioration item is included. In view of these two issues, a generalized JELP model under delay in payments is formulated to investigate the integrated production-inventory policy for an item with two-stage deterioration (in-transit and retail deterioration) while incorporating both transportation time and capacity utilization. By developing the average cost functions of the supply chain members and employing several new definitions (e.g., variable capacity utilization), this paper provides a mechanism for measuring the influence of two-stage deterioration on the supplier's capacity utilization for the JELP. Three algorithms are proposed to obtain optimal decisions based on the theoretical results. This paper demonstrates that the supplier's variable capacity utilization is relevant to transportation time and two-stage deterioration, which can be applied to evaluate the feasibility of the integrated production-inventory policy for the deteriorating item. Furthermore, there is a maximum allowable value for the retailer's order cycle.     

An EOQ Model for Deteriorating Items with Shortages and a Linear Trend in Demand

We consider here the inventory replenishment policy over a fixed planning period for a deteriorating item having a deterministic demand pattern with a linear trend and shortages. The number of reorders, the interval between two successive reorders and the shortage intervals over a finite time-horizon are all determined in an optimal manner so as to keep the average system cost to a minimum. One numerical example illustrates how the procedure works. The counterpart of this example in the no-shortage case is also given. The effects of variation in the deterioration rate on the optimal policy are also indicated with numerical examples.     

A production-repairing inventory model with fuzzy rough coefficients under inflation and time value of money

In this paper, a production-repairing inventory model in fuzzy rough environment is proposed incorporating inflationary effects where a part of the produced defective units are repaired and sold as fresh units. Here, production and repairing rates are assumed as dynamic control variables. Due to complexity of environment, different costs and coefficients are considered as fuzzy rough type and these are reduced to crisp ones using fuzzy rough expectation. Here production cost is production rate dependent, repairing cost is repairing rate dependent and demand of the item is stock-dependent. Goal of the research work is to find decisions for the decision maker (DM) who likes to maximize the total profit from the above system for a finite time horizon. The model is formulated as an optimal control problem and solved using a gradient based non-linear optimization method. Some particular cases of the general model are derived. The results of the models are illustrated with some numerical examples.     

Unbounded knapsack problem with controllable rates: the case of a random demand for items

This paper focuses on a dynamic, continuous-time control generalization of the unbounded knapsack problem. This generalization implies that putting items in a knapsack takes time and has a due date. Specifically, the problem is characterized by a limited production horizon and a number of item types. Given an unbounded number of copies of each type of item, the items can be put into a knapsack at a controllable production rate subject to the available capacity. The demand for items is not known until the end of the production horizon. The objective is to collect items of each type in order to minimize shortage and surplus costs with respect to the demand. We prove that this continuous-time problem can be reduced to a number of discrete-time problems. As a result, solvable cases are found and a polynomial-time algorithm is suggested to approximate the optimal solution with any desired precision.     

Optimal pricing and production in an inventory model

This paper deals with the problem of simultaneously determining the optimal price policy and production rate over a given planning horizon. For nonlinear demand functions and convex inventory and shortage cost functions the optimal solution paths are derived by using optimal control theory. The treatment of linear nonsmooth cost functions requires the use of a generalized maximum principle. The solution method is a phase portrait analysis providing insight into the optimal pricing and production policies as well as the resulting inventory paths. Moreover, it is shown that in the case of nonsmooth piecewise linear cost functions the equilibrium is approached within finite time although the model is nonlinear in the control variables. Finally it is illustrated that exogenous fluctuations in the demand rate (seasonal demand pattern) amount to cyclical optimal solutions.     

易变质产品的可替代库存模型的最优订购策略研究

研究了易变质产品的可替代库存模型.在有限计划期内,供应商面临两种不同产品的需求,当一种产品发生短缺时,另一种产品可以以一定的替代率代替短缺产品.通过分析系统的总成本函数的性质,提出了最优订购策略.最后通过算例验证了算法的最优性.     

Possibility and necessity constraints and their defuzzification—A multi-item production-inventory scenario via optimal control theory

In this paper, analogous to chance constraints, real-life necessity and possibility constraints in the context of a multi-item dynamic production-inventory control system are defined and defuzzified following fuzzy relations. Hence, a realistic multi-item production-inventory model with shortages and fuzzy constraints has been formulated and solved for optimal production with the objective of having minimum cost. Here, the rate of production is assumed to be a function of time and considered as a control variable. Also the present system produces some defective units along with the perfect ones and the rate of produced defective units is constant. Here demand of the good units is time dependent and known and the defective units are of no use. The space required per unit item, available storage space and investment capital are assumed to be imprecise. The space and budget constraints are of necessity and/or possibility types. The model is formulated as an optimal control problem and solved for optimum production function using Pontryagin’s optimal control policy, the Kuhn–Tucker conditions and generalized reduced gradient (GRG) technique. The model is illustrated numerically and values of demand, optimal production function and stock level are presented in both tabular and graphical forms. The sensitivity of the cost functional due to the changes in confidence level of imprecise constraints is also presented.     

Inventory models with ramp type demand rate,partial backlogging and Weibull deterioration rate

In this paper, an inventory model with general ramp type demand rate, time dependent (Weibull) deterioration rate and partial backlogging of unsatisfied demand is considered. The model is studied under the following different replenishment policies: (a) starting with no shortages and (b) starting with shortages. The model is fairly general as the demand rate, up to the time point of its stabilization, is a general function of time. The backlogging rate is any non-increasing function of the waiting time up to the next replenishment. The optimal replenishment policy for the model is derived for both the above mentioned policies.     

Optimal EOQ Models for Deteriorating Items with Time-Varying Demand

In this paper, optimal inventory lot-sizing models are developed for deteriorating items with general continuous time-varying demand over a finite planning horizon and under three replenishment policies. The deterioration rate is assumed to be a constant fraction of the on-hand inventory. Shortages are permitted and are completely backordered. The proposed solution procedures are shown to generate global minimum replenishment schedules for both general increasing and decreasing demand patterns. An extensive empirical comparison using randomly generated linear and exponential demands revealed that the replenishment policy which starts with shortages in every cycle is the least cost policy and the replenishment policy which prohibits shortages in the last cycle exhibited the best service level effectiveness. An optimal procedure for the same problem with trended inventory subject to a single constraint on the minimum service level (maximum fraction of time the inventory system is out of stock during the planning horizon) is also proposed in this paper.     

Optimal production run length for products sold with warranty

This article studies the optimal production run length for a deteriorating production system in which the products are sold with free minimal repair warranty. The deterioration process of the system is characterized by a two-state continuous-time Markov chain. For products sold with free minimal repair warranty, we show that there exists a unique optimal production run length such that the expected total cost per item is minimized. Since there is no closed form expression for the optimal production run length, an approximate solution is derived. In addition, three special cases which provide bounds for searching the optimal production run length are investigated and some sensitivity analysis is carried out to study the effects of the model parameters on the optimal production run length. Finally, a numerical example is given to evaluate the performance of the optimal production run length.     

Optimal production stopping time for perishable products with ramp-type quadratic demand dependent production and setup cost

A single item economic production quantity (EPQ) model is discussed to analyse the behaviour of the inventory level after it’s introduction to the market. It is assumed that demand is time dependent accelerated growth-effect of accelerated growth-steady type. Unlike the conventional EPQ models, which are restricted to general production cycle over the finite or infinite time horizon, we consider the production sale scenario of the very first production cycle for newly introduced perishable product. Shortage is not allowed. Set up cost of an order cycle depends on the total amount of inventory produced. The finite production rate is proportional to demand rate. Optimal production stopping time is determined to maximize total unit profit of the system. A numerical example is presented to illustrate the development of the model. Sensitivity analysis of the model is carried out.     

Heuristics with guaranteed performance bounds for a manufacturing system with product recovery

We consider a manufacturing system with product recovery. The system manufactures a new product as well as remanufactures the product from old, returned items. The items remanufactured with the returned products are as good as new and satisfy the same demand as the new item. The demand rate for the new item and the return rate for the old item are deterministic and constant. The relevant costs are the holding costs for the new item and the returned item, and the fixed setup costs for both manufacturing and remanufacturing. The objective is to determine the lot sizes and production schedule for manufacturing and remanufacturing so as to minimize the long-run average cost per unit time. We first develop a lower bound among all classes of policies for the problem. We then show that the optimal integer ratio policy for the problem obtains a solution whose cost is at most 1.5% more than the lower bound.     

Two-echelon inventory model for deteriorating items with credit period dependent demand including shortages under trade credit

In real life situation, it is observed that demand of an item depends on the length of the credit period offered by the retailer to his customers which has a positive impact on demand of an item. But the impact of credit period on demand has received a very little attention by researchers. Furthermore, by allowing shortages as backlogging, the impact on the cost from the decay of the products can be balanced out. A profitable decision policy between a supplier and the retailers can be characterized by an agreement on the permissible delay in payments. Recently, Jaggi et al. (Eur J Oper Res 190:130–135, 2008) have investigated the impact of credit linked demand on the retailer’s optimal replenishment policy. The objective of this study is to extend Jaggi et al. (Eur J Oper Res 190:130–135, 2008) model by incorporating deterioration and backlogging. That is, we formulate a two-echelon inventory model for deteriorating items with credit period dependent demand including shortages under two-level trade credit financing and determine the retailer’s optimal replenishment policy when both the supplier as well as the retailer offers the credit period to stimulate customer demand. Furthermore, we establish some useful theorems to characterize the optimal solution and provide an easy and useful computational algorithm with the help of computer code using the software Matlab 7.0 to determine the optimal shortage point, cycle length, ordering quantity and credit period. A numerical example is included to illustrate the solution procedure for the mathematical model developed. Finally, we implement sensitivity analysis of the optimal solution with respect to the major parameters of the system and obtain some important managerial insights.     

An EOQ model with two-parameter Weibull distribution deterioration and price-dependent demand

An Inventory replenishment policy is developed for a deteriorating item and price-dependent demand. The rate of deterioration is taken to be time-proportional and the time to deterioration is assumed to follow a two-parameter Weibull distribution. A power law form of the price dependence of demand is considered. The model is solved analytically and is illustrated with a numerical example.