Water microdroplets on molecularly tailored surfaces: correlation between wetting hysteresis and evaporation mode switching

The evaporation of water microdroplets from solid surfaces was studied using digital contact angle analysis techniques. An inclusive trend for the evaporation process, that is, a switch from the initial constant contact area to the subsequent constant contact angle mode was observed for all surfaces examined, including mixed self-assembled monolayers (SAMs) on gold and "conventional" surfaces such as silicon wafers, polycarbonate, and Teflon. More importantly, it has been shown that the change in contact angle during the evaporation process (i.e., evaporation hysteresis, delta theta(evap), the difference between the initial and "equilibrated" contact angle) correlates well with the wetting hysteresis determined directly (i.e., measuring the advancing and receding contact angles on these surfaces by changing the drop volume). The comparison between mixed SAM surfaces and conventional solids revealed that the evaporation/wetting hysteresis is dominated by the roughness (from nanometer to micrometer scale) rather than the chemical heterogeneity of the surface. The evaporation rates of water microdroplets on these surfaces were also monitored and modeled.     

Study of the advancing and receding contact angles: liquid sorption as a cause of contact angle hysteresis

Two types of experiments were used to study the behavior of both advancing and receding contact angles, namely the dynamic one-cycle contact angle (DOCA) and the dynamic cycling contact angle (DCCA) experiments. For the preliminary study, DOCA measurements of different liquids on different solids were performed using an automated axisymmetric drop shape analysis-profile (ADSA-P). From these experimental results, four patterns of receding contact angle were observed: (1) time-dependent receding contact angle; (2) constant receding contact angle; (3) 'stick/slip'; (4) no receding contact angle. For the purpose of illustration, results from four different solid surfaces are shown. These solids are: FC-732-coated surface; poly(methyl methacrylate/n-butyl methacrylate) [P(MMA/nBMA)]; poly(lactic acid) (DL-PLA); and poly(lactic/glycolic acid) 50/50 (DL-PLGA 50/50). Since most of the surfaces in our studies exhibit time dependence in the receding contact angle, a more extended study was conducted using only FC-732-coated surfaces to better understand the possible causes of decreasing receding contact angle and contact angle hysteresis. Contact angle measurements of 21 liquids from two homologous series (i.e. n-alkanes and 1-alcohols) and octamethylcyclotetrasiloxane (OCMTS) on FC-732-coated surfaces were performed. It is apparent that the contact angle hysteresis decreases with the chain length of the liquid. It was found that the receding contact angle equals the advancing angle when the alkane molecules are infinitely large. These results strongly suggest that the chain length and size of the liquid molecule could contribute to contact angle hysteresis phenomena. Furthermore, DCCA measurements of six liquids from the two homologous series on FC-732-coated surfaces were performed. With these experimental results, one can construe that the time dependence of contact angle hysteresis on relatively smooth and homogeneous surfaces is mainly caused by liquid retention/sorption. The results also suggested that the contact angle hysteresis will eventually approach a steady state, where the rate of liquid retention-evaporation or sorption process would balance out each other. If the existence of contact angle hysteresis can be attributed to liquid sorption/retention, one should only use the advancing contact angles (measured on a dry surface) in conjunction with Young's equation for surface energetic calculations.     

Liquid Drops on an Inclined Plane: The Relation between Contact Angles, Drop Shape, and Retentive Force

Contact angle hysteresis, drop shape, and drop retention were studied with a tiltable plane. Contact liquids were water and ethylene glycol. Four polymers and silicon wafers were used as substrates. When the plane was inclined, the shape of drops distorted, exhibiting advancing and receding contact angles. Drops remained stationary until a critical angle of tilt was exceeded, and then they began to move. The difference in the advancing and receding contact angles, or contact angle hysteresis, ranged from 9° to 66°, depending on the liquid and the substrate. Roughness did not seem to influence the hysteresis as much as the chemical nature of the surfaces. Elongation and back-to-front asymmetry were greater on surfaces with high hysteresis. We found a linear correlation between the aspect ratio of drops and their contact angle hysteresis. Also, the retentive force increased with elongation of the drops.     

Comparison of contact angle hysteresis of different probe liquids on the same solid surface

Advancing and receding contact angles of water, formamide and diiodomethane were measured on 1,2-dipalmitoyl-sn-glycero-3-phosphocholine (DPPC) layers deposited on three different solid supports—glass, mica and poly(methyl methacrylate). Up to five statistical monolayers were deposited on the surfaces by spreading DPPC solution. It was found that even on five statistical DPPC monolayers, the hysteresis of a given liquid depends on the kind of solid support. Also on the same solid support the contact angle hysteresis is different for each probe liquid used. The AFM images show that the heights of roughness of the DPPC films cannot be the primary cause of the observed hysteresis because the heights are too small to cause the observed hystereses. It is believed that the hysteresis is due to the liquid film present right behind the three-phase solid surface/liquid drop/gas (vapour) contact line and the presence of Derjaguin pressure. The value of contact angle hysteresis depends on both the solid surface and liquid properties as well as on intermolecular interactions between them.     

Contact angle hysteresis on regular pillar-like hydrophobic surfaces

A series of pillar-like patterned silicon wafers with different pillar sizes and spacing are fabricated by photolithography and further modified by a self-assembled fluorosilanated monolayer. The dynamic contact angles of water on these surfaces are carefully measured and found to be consistent with the theoretical predictions of the Cassie model and the Wenzel model. When a water drop is at the Wenzel state, its contact angle hysteresis increases along with an increase in the surface roughness. While the surface roughness is further raised beyond its transition roughness (from the Wenzel state to the Cassie state), the contact angle hysteresis (or receding contact angle) discontinuously drops (or jumps) to a lower (or higher) value. When a water drop is at the Cassie state, its contact angle hysteresis strongly depends on the solid fraction and has nothing to do with the surface roughness. Even for a superhydrophobic surface, the contact angle hysteresis may still exhibit a value as high as 41 degrees for the solid fraction of 0.563.     

Contact angle hysteresis

In thermodynamic equilibrium, the contact angle is related by Young's equation to the interfacial energies. Unfortunately, it is practically impossible to measure the equilibrium contact angle. When for example placing a drop on a surface its contact angle can assume any value between the advancing Θ_a and receding Θ_r contact angles, depending on how the drop is placed. Θ_a − Θ_r is called contact angle hysteresis. Contact angle hysteresis is essential for our daily life because it provides friction to drops. Many applications, such as coating, painting, flotation, would not be possible without contact angle hysteresis. Contact angle hysteresis is caused by the nanoscopic structure of the surfaces. Here, we review our current understanding of contact angle hysteresis with a focus on water as the liquid. We describe appropriate methods to measure it, discuss the causes of contact angle hysteresis, and describe the preparation of surfaces with low contact angle hysteresis.     

Impact of pinning of the triple contact line on electrowetting performance

Pinning of the triple contact line adversely affects electrowetting on dielectric. Electrowetting response of substrates with contact angle hysteresis ranging from 1° to 30° has been characterized, and the results are interpreted within the framework of electromechanics corrected for pinning. The relationship between contact angle hysteresis, threshold potential for liquid actuation, and electrowetting hysteresis is quantified. Our results demonstrate that a modified electrowetting equation, based on balance of forces (including the pinning forces) acting on the triple contact line and on the drop, describes the electrowetting response of substrates with significant contact angle hysteresis. Finally, the surface properties of PDMS Sylgard 184 were found to be influenced by the electric field.     

Interfacial interactions between hydrocarbon liquids and solid surfaces used in mechanical oil spill recovery

The goal of this research was to study wetting and adhesion processes between various petroleum products and solid surfaces. When a liquid interacts with a solid surface, wetting, spreading and adhesion processes determine its behavior. These processes are of great importance for understanding oil spill response as well as oil spill behavior on land and in near shore environments, and oil extraction from the reservoir rock. The current study aimed at analyzing oil affinity and adhesion to surfaces used in the mechanical recovery of oil spills. A number of crude oils and petroleum products were tested with the surface materials that are used or may potentially be used to recover oil spills. Through the study of contact angles and recovered mass, it was found that the behavior of the oils at the solid surface is largely determined by the roughness of the solid. For smooth solids, contact angle hysteresis is a good indicator of the ability of the solid to retain oil. For rougher elastomers, the advancing contact angle can be used to predict wetting and adhesion processes between oil and solid. This study showed that oleophilic elastomers (e.g., Neoprene and Hypalon) have higher oil recovery potential than smooth polymers.     

Superhydrophilic and superwetting surfaces: definition and mechanisms of control

The term superhydrophobicity was introduced in 1996 to describe water-repellent fractal surfaces, made of a hydrophobic material, on which water drops remain as almost perfect spheres and roll off such surfaces leaving no residue. Today, superhydrophobic surfaces are defined as textured materials (and coatings) on (nonsmooth) surfaces on which water forms contact angles 150° and larger, with only a few degrees of contact angle hysteresis (or sliding angle). The terms superhydrophilicity and superwetting were introduced a few years after the term superhydrophobicity to describe the complete spreading of water or liquid on substrates. The definition of superhydrophilic and superwetting substrates has not been clarified yet, and unrestricted use of these terms sometimes stirs controversy. This Letter briefly reviews the superwetting phenomenon and offers a suggestion on defining superhydrophilic and superwetting substrates and surfaces.     

Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface

Submicrometer-scale periodic structures consisting of parallel grooves were prepared on azobenzene-containing multiarm star polymer films by laser interference. The wetting characteristics on the patterned surfaces were studied by contact angle measurements. Macroscopic distortion of water drops was found on such small-scale surface structures, and the contact angles measured from the direction parallel to the grooves were larger than those measured from the perpendicular direction. A thermodynamic model was developed to calculate the change in the surface free energy as a function of the instantaneous contact angle when the three-phase contact line (TPCL) moves along the two orthogonal directions. It was found that the fluctuations, i.e., energy barriers, on the energy versus contact angle curves are crucial to the analysis of wetting anisotropy and contact angle hysteresis. The calculated advancing and receding contact angles from the energy versus contact angle curves were in good agreement with those measured experimentally. Furthermore, with the groove depth increasing, both the degree of wetting anisotropy and the contact angle hysteresis perpendicular to the grooves increased as a result of the increase in the energy barrier. The theoretical critical value of the groove depth, above which the anisotropic wetting appears, was determined to be 16 nm for the grooved surface with a wavelength of 396 nm. On the other hand, the effect of the groove wavelength on the contact angle hysteresis perpendicular to the grooves was also interpreted on the basis of the thermodynamic model. That is, with the wavelength decreasing, the contact angle hysteresis increased due to the increase in the number of energy barriers. These results may provide theoretical evidence for the design and application of anisotropic wetting surface.     

Shape-gradient composite surfaces: water droplets move uphill

The approach of water droplets self-running horizontally and uphill without any other forces was proposed by patterning the shape-gradient hydrophilic material (i.e., mica) to the hydrophobic matrix (i.e., wax or low-density polyethylene (LDPE)). The shape-gradient composite surface is the best one to drive water droplet self-running both at the high velocity and the maximal distance among four different geometrical mica/wax composite surfaces. The driving force for the water droplets self-running includes: (1) the great difference in wettability of surface materials, (2) the low contact angle hysteresis of surface materials, and (3) the space limitation of the shape-gradient transportation area. Furthermore, the average velocity and the maximal distance of the self-running were mainly determined by the gradient angle (alpha), the droplet volume, and the difference of the contact angle hysteresis. Theoretical analysis is in agreement with the experimental results.     

The effect of contact angle hysteresis on droplet coalescence and mixing

In this work, droplet coalescence and the subsequent mixing in superhydrophobic surfaces is studied over a range of impact velocities and impact angles. Sanded Teflon surfaces are used as a novel two-dimensional microfluidics platform. These superhydrophobic surfaces exhibit a constant advancing contact angle of θ(A)=150° over a broad range of contact angle hysteresis. As a result, the effect of contact angle hysteresis on droplet coalescence and mixing can be studied. Based on the observed characteristics of coalescence, three different regimes of coalescence are identified as a function of both Weber number and impact angle. These regimes include oscillation dominated, rotation dominated, and mixed dynamics. It is shown that within Weber number ranges achievable in this experiment, hysteresis greatly reduces the deformation of the droplet coalescence process and the subsequent mixing. In head-on collisions, higher hysteresis is found to decrease the frequency at which the resulting dr oscillates. In the case of glancing collisions, where the resulting droplet is found to rotate, higher hysteresis increases the rate of rotation although the overall angular momentum is found to be independent of contact angle hysteresis.     

Transparent, Superhydrophobic, and Wear-Resistant Coatings on Glass and Polymer Substrates Using SiO(2), ZnO, and ITO Nanoparticles

It is of significant interest to create surfaces that simultaneously exhibit high water contact angle, low contact angle hysteresis, and high transmission of visible light, as well as mechanical wear resistance for industrial applications. The fabrication of such surfaces has often involved complex or expensive processes, required techniques that were not suitable for a variety of substrates and particles, required surface post-treatment, or lacked wear resistance. A systematic study has been performed in which transparent superhydrophobic surfaces were created on glass, polycarbonate, and poly(methyl methacrylate) (PMMA) substrates using surface-functionalized SiO(2), ZnO, and indium tin oxide (ITO) nanoparticles. The contact angle, contact angle hysteresis, and optical transmittance were measured for samples using all particle-substrate combinations. To examine wear resistance, multiscale wear experiments were performed using an atomic force microscope (AFM) and a water jet apparatus.     

Dissipative particle dynamics simulation of contact angle hysteresis on a patterned solid/air composite surface

We have studied two types of topological substrates--the continuous solid substrates (CSS) and the discontinuous solid substrates (DSS)--by using the dissipative particle dynamics (DPD) method for a better understanding of the contact angle hysteresis on two such substrates. After the validation of DPD in the system, we found that DSS has a different distribution of the metastable states from that of CSS and that DSS has relatively larger contact angle hysteresis at lower temperature. Obtained results also show that CSS is more suitable for making an ultrahydrophobic or ultralyophobic surface than DSS from the point of view of dynamic wettability.     

Evaporation of microdroplets of ethanol-water mixtures on gold surfaces modified with self-assembled monolayers

The wetting property and evaporation behavior of ethanol-water mixtures of various concentrations on gold surfaces modified with 1-decanethiolate self-assembled monolayers (SAMs) were studied by digital contact angle analysis. It has been shown that the initial contact angle decreases monotonically with increased concentration of ethanol in the mixture. Evaporation studies revealed a general trend with a preliminary increase in contact angle accompanied with a decrease in contact area, then a constant contact angle accompanied with a slower, linear decrease in contact area. At the very beginning of the evaporation process, the contact angles showed a rapid decrease for the microdroplets of a binary mixture with equal volume fractions (i.e., 50% ethanol). Three distinct stages of the evaporation profile for the ethanol-water mixtures were observed, which differ from the inclusive "pinning" and "shrinking" behavior observed for the pure liquid case. Ultimately, the study makes possible the use of an evaporation profile to monitor the change in concentration of a binary system and allows a better understanding of the interactions between liquid microdroplets with solid substrates.     

The wetting behavior of grafted hydrophilic acrylic monomers

The wetting behavior of vapor phase photografted hydrophilic acrylic monomers was evaluated by the three most commonly employed techniques, i.e., the captive bubble, the sessile drop, and the Wilhelmy plate technique. The measured contact angles and the overall wetting behavior were discussed in light of the non-ideal nature of these surfaces.It was found that the peculiar nature of hydrophilic grafted surfaces is carefully reflected in the experimentally measurable contact angles. While in the case of the captive bubble the hydrophilic and rough nature of these coatings prevent the bubble-surface contact, in the case of the sessile drop the measured contact angles follow the behavior predicted by contact angle hysteresis theories. Wilhelmy plate measurements, performed as sequential scanning loops, show velocity-dependent effects which are linked to the composition, morphology and mobility of the grafted surfaces.     

Conversion of a metastable superhydrophobic surface to an ultraphobic surface

Superhydrophobic surfaces in Wenzel and metastable wetting state were prepared and the conversion of such surfaces to ultraphobic surfaces was reported by the application of a fine-scale roughness. Silicon nitride substrates with hexagonally arranged pillars were prepared by micromachining. The two-scale roughness was achieved by coating these substrates with 60 nm silica nanoparticles. The surface was made hydrophobic by silanization with octadecytrichlorosilane (OTS). Wettability studies of the silicon nitride flat surface, silicon nitride pillars, and the surfaces with two-scale roughness showed that a two-scale roughness can effectively improve the hydrophobicity of surfaces with a higher apparent contact angle and reduced contact angle hysteresis when the original rough surface was in a metastable or Wenzel state. This study shows the pathway of converting a metastable hydrophobic surface to an ultraphobic surface by the introduction of a fine-scale roughness, which adds to the literature a new aspect of fine-scale roughness effect.     

Size-selective sliding of sessile drops on a slightly inclined plane using low-frequency AC electrowetting

When placed on an inclined solid plane, drops often stick to the solid surface due to pinning forces caused by contact angle hysteresis. When the drop size or the plane's incline angle is small, the drop is difficult to slide due to a decrease in gravitational force. Here we demonstrate that small drops (0.4-9 μL) on a slightly inclined plane (~12°, Teflon and parylene-C surface) can be mobilized through patterned electrodes by applying low-frequency ac electrowetting under 400 Hz (110-180 V(rms)), which has a mechanism different from that of the high-frequency ac method that induces sliding by reducing contact angle hysteresis. We attribute the sliding motion of our method to a combination of contact angle hysteresis and interfacial oscillation driven by ac electrowetting instead of the minimization of contact angle hysteresis at a high frequency. We investigated the effects of ac frequency on the sliding motion and terminal sliding of drops; the terminal sliding velocity is greatest at resonance frequency. Varying the electrowetting number (0.21-0.56) at a fixed frequency (40 Hz) for 5 μL drops, we found an empirical relationship between the electrowetting number and the terminal sliding velocity. Using the relationship between the drop size and ac frequency, we can selectively slide drops of a specific size or merge two drops along an inclined plane. This simple method will help with constructing microfluidic platforms with sorting, merging, transporting, and mixing of drops without a programmable control of electrical signals. Also, this method has a potential in heat transfer applications because heat removal capacity can be enhanced significantly through drop oscillation.     

Mercury Porosimetry: Contact Angle Hysteresis of Materials with Controlled Pore Structure

Mercury Porosimetry (MP) hysteresis is a commonly observed phenomenon in which mercury retention disguises further the overall hysteresis picture. This article introduces a new interpretation of the MP hysteresis based on the combined effect of pore structure networking and mercury contact angle variation occurring between the mercury penetration and retraction operations. To distinguish the contribution of each factor the following investigations were carried out. Nitrogen sorption (NP) and MP experiments were performed on samples of an anodic aluminum membrane and the results were interpreted in terms of the Corrugated Pore Structure Model (CPSM), i.e., CPSM-Nitrogen and CPSM-Mercury models, respectively. The simulation of the observed hysteresis data using the CPSM model enabled the evaluation of an identical for the two methods intrinsic pore size distribution (PSD) and cumulative surface area in perfect agreement with the respective BET value. Additionally, the CPSM analysis of data resulted in the evaluation of mercury contact angles, i.e., θ(p)=143 degrees and θ(r)=101.7 degrees for the MP penetration and retraction branches of the hysteresis loop, respectively. Moreover, CPSM-Mercury simulations of literature MP hysteresis data, valid for controlled-pore glasses and nuclepore membranes, led to the evaluation of contact angles, i.e., glasses: θ(p)=143 degrees, θ(r)=100.5-107.5 degrees and nuclepore: θ(p)=143 degrees, θ(r)=118- 121 degrees. The latter values are comparable with relevant literature data and approximate those determined for the anodic aluminum membrane. The CPSM model employed herein proved to be a flexible and reliable model for simulating the pertinent hysteresis loops by combining pore networking and contact angle hysteresis phenomena. Copyright 2001 Academic Press.     

Wetting of heterogeneous surfaces of block copolymers containing fluorinated segments

 The wetting of well-characterized heterogeneous surfaces of block copolymers has been studied by low-rate dynamic contact angle measurements using axisymmetric drop-shape analysis. Atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) were used to investigate the roughness, the heterogeneity and the chemical composition of the surfaces. By changing the block length of polysulfone and semifluorinated polyester segments in the block copolymers, the surface heterogeneity of thin films prepared on silicon wafers could be controlled. Tapping-mode AFM measurements showed that soft, hydrophobic domains of varying size on the submicrometer length scale were obtained on these surfaces (60–250 nm). The mean roughness was of the order of several nanometers. The results of the contact angle measurements showed that neither roughness nor heterogeneity had a significant effect on the advancing contact angle of water, at the scale of the features present; however, the contact angle hysteresis increased with increasing percentage of the soft domains. We assume that liquid retention by the solid upon retraction of the three-phase line is the main cause for the observed increase in contact angle hysteresis. Concerning the molecular composition of these block copolymer surfaces, angle-resolved XPS analysis showed a surface segregation of fluorine within the surface region. A direct correlation was found between the fluorine content of the block copolymer surfaces and the advancing contact angle of water. Received: 26 May 2000 Accepted: 3 January 2001