Patterned nonadhesive surfaces: superhydrophobicity and wetting regime transitions

Nonadhesive and water-repellent surfaces are required for many tribological applications. We study mechanisms of wetting of patterned superhydrophobic Si surfaces, including the transition between various wetting regimes during microdroplet evaporation in environmental scanning electron microscopy (ESEM) and for contact angle and contact angle hysteresis measurements. Wetting involves interactions at different scale levels: macroscale (water droplet size), microscale (surface texture size), and nanoscale (molecular size). We propose a generalized formulation of the Wenzel and Cassie equations that is consistent with the broad range of experimental data. We show that the contact angle hysteresis involves two different mechanisms and how the transition from the metastable partially wetted (Cassie) state to the homogeneously wetted (Wenzel) state depends upon droplet size and surface pattern parameters.     

Contact angle hysteresis on regular pillar-like hydrophobic surfaces

A series of pillar-like patterned silicon wafers with different pillar sizes and spacing are fabricated by photolithography and further modified by a self-assembled fluorosilanated monolayer. The dynamic contact angles of water on these surfaces are carefully measured and found to be consistent with the theoretical predictions of the Cassie model and the Wenzel model. When a water drop is at the Wenzel state, its contact angle hysteresis increases along with an increase in the surface roughness. While the surface roughness is further raised beyond its transition roughness (from the Wenzel state to the Cassie state), the contact angle hysteresis (or receding contact angle) discontinuously drops (or jumps) to a lower (or higher) value. When a water drop is at the Cassie state, its contact angle hysteresis strongly depends on the solid fraction and has nothing to do with the surface roughness. Even for a superhydrophobic surface, the contact angle hysteresis may still exhibit a value as high as 41 degrees for the solid fraction of 0.563.     

Superhydrophobic surfaces and emerging applications: Non-adhesion,energy, green engineering

This paper provides a review of superhydrophobicity and related phenomena (superoleophobicity, omniphobicity, self-cleaning) induced by surface micro- and nanostructuring. The classical approaches to superhydrophobicity using the Young, Wenzel, and Cassie–Baxter models for the contact angle (CA) are presented. After that, the issues that are beyond the Wenzel and Cassie–Baxter theories are discussed, such as multiscale effects, 1D vs. 2D interactions, the effects of contact line, size of roughness details, curvature, and CA hysteresis dependence on roughness. New potential applications of superhydrophobicity are reviewed, such as new ways of energy transition, antifouling, and environment-friendly manufacturing.     

Preparation of a superhydrophobic rough surface

The relationship between the contact angles, surface tension, and surface roughness is reviewed. Numerical formulas related to the superhydrophobic rough surfaces of polymers are predicted with two approaches, the Wenzel and Cassie–Baxter models. With these models as a guide, an artificial superhydrophobic surface is created. Rough nylon surfaces mimicking the lotus leaf are created by the coating of a polyester surface with nylon‐6,6 short fibers via the flocking process. Poly(acrylic acid) chains aregrafted onto nylon‐6,6 surfaces, and this is followed by the grafting of 1H,1H‐perfluorooctylamine onto the poly(acrylic acid) chains. Water contact angles as high as 178° are achieved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 253–261, 2007.     

以砂纸为模板制作聚合物超疏水表面

报道了一种聚合物材料超疏水表面的简便制备方法. 以不同型号的金相砂纸为模板, 通过浇注成型或热压成型技术, 在聚合物表面形成不同粗糙度的结构. 接触角实验结果证明, 聚合物表面与水的接触角随着所用砂纸模板粗糙度的增加而加大, 其中粒度号为W7和W5砂纸制作的表面与水的接触角可超过150°, 显示出超疏水性质. 多种聚合物使用砂纸为模均可制备不同粗糙度及超疏水的表面, 本征接触角对复制表面浸润性的影响从Wenzel态到Cassie态而变小. 扫描电镜结果表明, 不规则形状的砂纸磨料颗粒构成了超疏水所需要的微纳米结构的模板.     

How to make the Cassie wetting state stable?

Wetting of rough hydrophilic and hydrophobic surfaces is discussed. The stability of the Cassie state, with air trapped in relief details under the droplet, is necessary for the design of true superhydrophobic surfaces. The potential barrier separating the Cassie state and the Wenzel state, for which the substrate is completely wetted, is calculated for both hydrophobic and hydrophilic surfaces. When the surface is hydrophobic, the multiscaled roughness of pillars constituting the surface increases the potential barrier separating the Cassie and Wenzel states. When water fills the hydrophilic pore, the energy gain due to the wetting of the pore hydrophilic wall is overcompensated by the energy increase because of the growth of the high-energetic liquid-air interface. The potential barrier separating the Cassie and Wenzel states is calculated for various topographies of surfaces. Structural features of reliefs favoring enhanced hydrophobicity are elucidated.     

Equilibrium contact angles of liquid droplets on ideal rough solids

This work proposes a theoretical model for predicting the apparent equilibrium contact angle of a liquid on an ideal rough surface that is homogeneous and has a negligible body force, line tension, or contact angle hysteresis between solid and liquid. The model is derived from the conservation equations and the free-energy minimization theory for the changes of state of liquid droplets. The work of adhesion is expressed as the contact angles in the wetting process of the liquid droplets. Equilibrium contact angles of liquid droplets for rough surfaces are expressed as functions of the area ratios for the solid, liquid, and surrounding gas and the roughness ratio and wetting ratio of the liquid on the solid for the partially and fully wet states. It is found that the ideal critical angle for accentuating the contact angles by the surface roughness is 48°. The present model is compared with existing experimental data and the classical Wenzel and Cassie-Baxter models and agrees with most of the experimental data for various surfaces and liquids better than does the Wenzel model and accounts for trends that the Wenzel model cannot explain.     

A new wetting mechanism based upon triple contact line pinning

The classical Wenzel and Cassie models fail to give a physical explanation of such phenomenon as the macroscopic contact angle actually being equal to the Young's contact angle if there is a spot (surface defect) inside the droplet. Here, we derive the expression of the macroscopic contact angle for this special substrate in use of the principle of least potential energy, and our analytical results are in good agreement with the experimental data. Our findings also suggest that it is the triple contact line (TCL) rather than the contact area that dominates the contact angle. Therefore a new model based upon the TCL pinning is developed to explain the different wetting properties of the Wenzel and Cassie models for hydrophilic and hydrophobic cases. Moreover, the new model predicts the macroscopic contact angle in a broader range accurately, which is consistent with the existing experimental findings. This study revisits the fundamentals of wetting on rough substrates. The new model derived will help to design better superhydrophobic materials and provide the prediction required to engineer novel microfluidic devices.     

Creation of “Rose Petal” and “Lotus Leaf” Effects on Alumina by Surface Functionalization and Metal‐Ion Coordination

Functional differences between superhydrophobic surfaces, such as lotus leaf and rose petals, are due to the subtle architectural features created by nature. Mimicry of these surfaces with synthetic molecules continues to be fascinating as well as challenging. Herein, we demonstrate how inherently hydrophilic alumina surface can be modified to give two distinct superhydrophobic behaviors. Functionalization of alumina with an organic ligand resulted in a rose‐petal‐like surface (water pinning) with a contact angle of 145° and a high contact angle hysteresis (±69°). Subsequent interaction of the ligand with Zn²⁺ resulted in a lotus‐leaf‐like surface with water rolling behavior owing to high contact angle (165°) and low‐contact‐angle‐hysteresis (±2°). In both cases, coating of an aromatic bis‐aldehyde with alkoxy chain substituents was necessary to emulate the nanowaxy cuticular feature of natural superhydrophobic materials.     

Fabrication of superhydrophobic surfaces from microstructured ZnO-based surfaces via a wet-chemical route

The fabrication of a superhydrophobic surface is demonstrated via a wet chemical route, and this method offers advantages of being cleanroom free, cost efficiency, and wide applicability. The preferable growth of ZnO crystalline forms a microstructured surface, and a variety of alkanoic acids were adopted to tune the surface wettability. Although all surfaces show an advancing contact angle greater than 150 degrees , they substantially differ in the wetting mechanisms. It is found that only when the length of alkanoic acid is greater than 16, the microstructured surface shows a stable superhydrophobicity, in which the Cassie state dominates. While for those moderate-length alkanoic acids (C8-C14), their corresponding surfaces have a tendency to fall into the Wenzel state and display a great contact angle hysteresis.     

Wetting properties of polystyrene/divinylbenzene crosslinked porous polymers obtained using W/O highly concentrated emulsions as templates

Macroporous polystyrene/divinylbenzene (PS‐DVB) monoliths were obtained using highly concentrated W/O emulsions as templates. These monoliths are of interest due to the high potential applications for catalysis, scaffolds for tissue engineering, filters, membranes, or drug delivery systems. Dynamic wetting behavior through the polymer monolith is directly related to contact angle. For this reason, in this paper we investigate the relationship between contact angle, morphology, and chemical composition of the dense skin layer and the highly porous interior surface of PS‐DVB porous monoliths. Whereas the dense skin layer exhibits a Wenzel regime using water as wetting liquid, the highly porous interior surface exhibits a Cassie–Baxter regime. This behavior is correlated with the roughness observed by scanning electron microscopy (SEM). However, the observed contact angle hysteresis seems to indicate that factors other than surface roughness should be taken into account. For this reason, chemical composition was also studied by elemental microanalysis and X‐ray photoelectron spectroscopy (XPS). The differences in chemical composition observed between the dense skin layer and the highly porous interior surface, according to the wetting model for a heterogeneous surface proposed by Johnson and Dettre, seems also to contribute to the wetting hysteresis. The different wetting between the dense skin layer and the highly porous interior surface results in a dual wettability phenomenon, in which a liquid wets the dense skin layer and does not penetrate into the highly porous interior of the PS‐DVB monoliths. This phenomenon can be of relevance in absorption or desorption processes such as in drug delivery processes. Copyright © 2009 John Wiley & Sons, Ltd.     

Poly(bis‐2,2,2‐trifluoroethoxymethyl oxetane): Multiple crystal phases,crystallization‐induced surface topological complexity and enhanced hydrophobicity

Semicrystalline poly(bis‐trifluoroethoxymethyl)oxetane, P(B‐3FOx), was prepared by cationic ring‐opening polymerization at ?5 °C with M_n up to 21 kDa. Differences in cooling rates from the melt have substantial effects on crystal phase, percent crystallinity, surface topography, and wetting behavior. DSC and WAXD show that cooling from the melt at slow rates (<5 °C/min) gives α‐P(B‐3FOx) with ΔH_f = 22–27 J/g. Quenching from the melt results in β‐P(B‐3FOx) for which a mesophase structure is suggested. β‐P(B‐3FOx) melts at 53 °C followed by recrystallization to α‐P(B‐3FOx). Solution casting from THF results in third phase, γ‐P(B‐3FOx). TM‐AFM and SEM imaging for α‐P(B‐3FOx) showed that cold crystallization at 25 °C brought about increased crystallinity and surface topologies characterized by sharp asperities and lath‐shaped crystals. Spontaneous surface roughening of α‐P(B‐3FOx) results in a discontinuous three‐phase contact line with water and an increase in water sessile drop contact angle from 106° to 136°. The ～30° increase in water contact angle was attributed primarily to a topological change from a relatively smooth surface (Wenzel state) to an asperity‐rich surface yielding a discontinuous three‐phase contact line (composite of Wenzel and Cassie‐Baxter state). The oleophobicity for this polymer, which contains only a single ? CF₃ end group on each side chain, compares favorably with more highly fluorinated acrylates. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1022–1034, 2010     

Formation of superhydrophobic surfaces by biomimetic silicification and fluorination

The amazing water repellency of many biological surfaces, exemplified by lotus leaves, has recently received a great deal of interest. These surfaces, called superhydrophobic surfaces, exhibit water contact angles larger than 150 degrees and a low contact angle hysteresis because of both their low surface energy and heterogeneously rough structures. In this paper, we suggest a biomimetic method, "biosilicification", for generating heterogeneously rough structures and fabricating superhydrophobic surfaces. The superhydrophobic surface was prepared by a combination of the formation of heterogeneously rough, nanosphere-like silica structures through biosilicification and the formation of self-assembled monolayers of fluorosilane on the surface. The resulting surface exhibited the water contact angle of 160.1 degrees and the very low water contact angle hysteresis of only 2.3 degrees, which are definite characteristics of superhydrophobic surfaces. The superhydrophobic property of our system probably resulted from the air trapped in the rough surface. The wetting behavior on the surface was in the heterogeneous regime, which was totally supported by Cassie-Baxter equation.     

Effects of contact angle hysteresis on ice adhesion and growth on superhydrophobic surfaces under dynamic flow conditions

In this paper, the icephobic properties of superhydrophobic surfaces are investigated under dynamic flow conditions using a closed-loop low-temperature wind tunnel. Superhydrophobic surfaces were prepared by coating aluminum and steel substrate plates with nano-structured hydrophobic particles. The superhydrophobic plates, along with uncoated controls, were exposed to a wind tunnel air flow of 12 m/s and ?7 °C with deviations of ±1 m/s and ±2.5 °C, respectively, containing micrometer-sized (～50 μm in diameter) water droplets. The ice formation and accretion were observed by CCD cameras. Results show that the superhydrophobic coatings significantly delay ice formation and accretion even under the dynamic flow condition of highly energetic impingement of accelerated supercooled water droplets. It is found that there is a time scale for this phenomenon (delay in ice formation) which has a clear correlation with contact angle hysteresis and the length scale of the surface roughness of the superhydrophobic surface samples, being the highest for the plate with the lowest contact angle hysteresis and finest surface roughness. The results suggest that the key for designing icephobic surfaces under the hydrodynamic pressure of impinging droplets is to retain a non-wetting superhydrophobic state with low contact angle hysteresis, rather than to only have a high apparent contact angle (conventionally referred to as a “static” contact angle).     

One-pot sonochemical synthesis of superhydrophobic organic–inorganic hybrid coatings on cotton cellulose

Inspired by the surface structure of lotus leaves, different types of superhydrophobic cellulosic materials with contact angle (CA) of higher than 150° are currently provided. However, fabrication of these surfaces in a facile one-step coating process is one of the challenging issues. This paper describes a facile method to sonochemically synthesize superhydrophobic organic–inorganic hybrid coatings on cotton fabric by an alkaline-catalyzed co-hydrolysis and co-condensation of tetraethylorthosilicate and alkyltrialkoxysilanes. The influence of alkyl chain length (methyl, octyl, hexadecyl) of silane and reaction time was investigated. Surface structure of the fabrics was investigated by SEM, EDS, FTIR spectroscopies, and reflectance spectrophotometry. Wettability properties were studied by measuring water CA, shedding angle (SHA) and resistance to wetting by a series of ethanol–water mixtures of different surface tensions. The results showed that the treated fabrics were coated with a homogeneous thin nano-scaled coating of hybrid silica nano-particles. The fabrics demonstrated CA of higher than 150°, SHA in the range of 6–24° and different stickiness to water droplets. The fabrics treated by silanes with longer alkyl chain length and at higher reaction time revealed better water repellency. The coatings were nearly transparent, could not affect the color of the fabrics and had high stability against repeated washing. In addition, mechanical properties of the fabrics were not substantially affected.     

Control over wettability of polyethylene glycol surfaces using capillary lithography

We demonstrate that wettability of poly(ethylene glycol) (PEG) surfaces can be controlled using nanostructures with various geometrical features. Capillary lithography was used to fabricate PEG nanostructures using a new ultraviolet (UV) curable mold consisting of functionalized polyurethane with acrylate group (MINS101m, Minuta Tech.). Two distinct wetting states were observed depending of the height of nanostructures. At relatively lower heights (< 300 nm for 150 nm pillars with 500 nm spacing), the initial contact angle of water was less than 80 degrees and the water droplet easily invaded into the surface grooves, leading to a reduced contact angle at equilibrium (Wenzel state). At relatively higher heights (> 400 nm for 150 nm pillars with 500 nm spacing), on the other hand, the nanostructured PEG surface showed hydrophobic nature and no significant change in contact angle was observed with time (Cassie state). The presence of two wetting states was also confirmed by dynamic wetting properties and contact-angle hysteresis. The wetting transition from hydrophilic (bare PEG surface) to hydrophobic (PEG nanostructures) was described by the Cassie-Baxter equation assuming that enhanced hydrophobicity is due to the heterogeneous wetting mediated by an air pocket on the surface. The measured contact angles in the Cassie state were increased with increasing air fraction, in agreement with the theoretical prediction.     

Model and experimental studies for contact angles of surfactant solutions on rough and smooth hydrophobic surfaces

Despite the practical need, no models exist to predict contact angles or wetting mode of surfactant solutions on rough hydrophobic or superhydrophobic surfaces. Using Gibbs' adsorption equation and a literature isotherm, a new model is constructed based on the Wenzel and Cassie equations. Experimental data for aqueous solutions of sodium dodecyl sulfate (SDS) contact angles on smooth Teflon surfaces are fit to estimate values for the adsorption coefficients in the model. Using these coefficients, model predictions for contact angles as a function of topological f (Cassie) and r (Wenzel) factors and SDS concentration are made for different intrinsic contact angles. The model is also used to design/tune surface responses. It is found that: (1) predictions compare favorably to data for SDS solutions on five superhydrophobic surfaces. Further, the model predictions can determine which wetting mode (Wenzel or Cassie) occurred in each experiment. The unpenetrated or partially penetrated Cassie mode was the most common, suggesting that surfactants inhibit the penetration of liquids into rough hydrophobic surfaces. (2) The Wenzel roughness factor, r, amplifies the effect of surfactant adsorption, leading to larger changes in contact angles and promoting total wetting. (3) The Cassie solid area fraction, f, attenuates the lowering of contact angles on rough surfaces. (4) The amplification/attenuation is understood to be due to increased/decreased solid-liquid contact-area.     

Pressure induced transition between superhydrophobic states: configuration diagrams and effect of surface feature size

The stability of wetting states, namely the Cassie state (partial wetting) and the Wenzel state (complete wetting) of surfaces with protrusions, is determined by comparing the total free energy of a liquid drop in terms of their apparent contact angles for different protrusion features. It is found that when the area fraction of the topographical features and the intrinsic contact angle for a flat surface are large, the Cassie state is favored, but it can be either the metastable or stable state. It is shown that the transition from the Cassie state to the Wenzel state requires the application of a pressure to the meniscus between the surface protrusions. The critical transition pressure increases not only with increasing area fraction and intrinsic contact angle, but also with decreasing protrusion size. During the transition, a high-pressure gas can be trapped around the protrusions that can cause the Cassie state to be recovered after the release of the applied pressure. The analysis shows that a droplet can 'hang' upside-down when the protrusion size is very small; namely, the protrusions can pin the meniscus. These results are discussed relative to the advancing and receding contact angle.     

Condensation and wetting transitions on microstructured ultra-hydrophobic surfaces

On rough surfaces, two distinct wetting modes can appear. These two states are usually described by the theories of Cassie (drops suspended on top of roughness features) and Wenzel (drops impaled on roughness features). Whereas the wetting transition from the Cassie to the Wenzel state has been relatively well studied both experimentally and theoretically, the question of whether metastable Wenzel drops exist and how they transition to the Cassie state has remained open. In this work, we study the wetting behavior of microstructured post surfaces coated with a hydrophobic fluoropolymer. Through condensation, the formation of metastable Wenzel droplets is induced. We show that under certain conditions drops can transition from the Wenzel to the Cassie state.     

High- and low-adhesive superhydrophobicity on the liquid flame spray-coated board and paper: structural effects on surface wetting and transition between the low- and high-adhesive states

Surface wetting is an important and relevant phenomenon in several different fields. Scientists have introduced a large number of applications where special surface wetting could be exploited. Here, we study wetting phenomena on high- and low-adhesive superhydrophobic liquid flame spray (LFS)-generated TiO₂ coatings on paper and pigment-coated board substrates using water–ethanol solution as a probe liquid. Submicrometer-scale air gaps, which exist on superhydrophobic surfaces below the liquid droplets, were more stable with the ethanol increment than the larger-scale micrometric air gaps. With the droplet ethanol concentration of 15 wt%, static contact angle as high as 155?±?2° was measured on the LFS–TiO₂-coated board. Transition from the low-adhesive wetting state to the high-adhesive state was demonstrated on the LFS–TiO₂-coated paper. The LFS method enables efficient roll-to-roll production of surfaces with special wetting properties on economically viable board and paper substrate materials.