Interfacial interactions between hydrocarbon liquids and solid surfaces used in mechanical oil spill recovery

The goal of this research was to study wetting and adhesion processes between various petroleum products and solid surfaces. When a liquid interacts with a solid surface, wetting, spreading and adhesion processes determine its behavior. These processes are of great importance for understanding oil spill response as well as oil spill behavior on land and in near shore environments, and oil extraction from the reservoir rock. The current study aimed at analyzing oil affinity and adhesion to surfaces used in the mechanical recovery of oil spills. A number of crude oils and petroleum products were tested with the surface materials that are used or may potentially be used to recover oil spills. Through the study of contact angles and recovered mass, it was found that the behavior of the oils at the solid surface is largely determined by the roughness of the solid. For smooth solids, contact angle hysteresis is a good indicator of the ability of the solid to retain oil. For rougher elastomers, the advancing contact angle can be used to predict wetting and adhesion processes between oil and solid. This study showed that oleophilic elastomers (e.g., Neoprene and Hypalon) have higher oil recovery potential than smooth polymers.     

Wetting characteristics of aqueous rhamnolipids solutions

The wetting properties of surfactants on solid surfaces form the basis of many industrial and biological processes. The preferential adsorption of the surfactants from aqueous solutions onto solid surfaces alter the adhesion tension of the surface and this behavior may cause partial to complete wetting of the surfaces by the aqueous surfactant solutions. However, different types of surfactants show different wetting characteristics. To study the wetting properties of biologically produced rhamnolipids (RL), advancing contact angles of the aqueous solutions of the RL mixture of R1 and R2 in a ratio of R2/R1=1.1 were measured as a function of surfactant concentration. For a comparison of the wetting performance, sodium dodecyl sulfate (SDS) was chosen as the reference surfactant. A hydrophilic glass surface, a hydrophobic polymer, polyethylene terephthalate (PET), and gold surface were used as the solid surfaces to determine the wetting characteristics of rhamnolipids. At low surfactant concentrations (RL concentration <3x10(-5)M, SDS concentration<3x10(-4)M) contact angle (Theta) varied in a certain range depending on the character of the surfactant interactions with the surface. This was followed by a decrease in contact angle. Parallel to this behavior, at low surfactant concentrations the adhesion tension decreased, then remained constant and an increase at higher surfactant concentrations was obtained on hydrophobic surfaces. On hydrophilic surfaces a steady decrease in adhesion tension was observed with both surfactant solutions.     

Adsorption of Triton X-100 and cetyltrimethylammonium bromide mixture with ethanol at nylon-6–solution interface with regard to nylon-6 wettability: II. Work of adhesion and activity of surfactants at interfaces

On the basis of the values of the surface tension of the aqueous solutions of the Triton X-100 and CTAB mixture with ethanol, the surface tension of nylon-6 and the nylon-6–solution interfacial tension, the activity of the surfactant mixture and ethanol at the nylon-6–solution interface was calculated and compared to that at the solution–air one. For these calculations, the Sprow and Prausnitz equation was applied. The obtained values of the activity were used for the calculations of the work of adhesion of the solution to the polymer surface. The values of the work of adhesion obtained in this way were compared to those determined from the Young–Dupre equation by using the contact angle values of the aqueous solutions of the TX-100 and CTAB mixture with ethanol measured on the nylon-6 surface. The changes of the work of adhesion determined from the Young–Dupre equation were also considered as a function of the surface tension of the solution, its polar component and the interfacial interaction parameter.     

Equilibrium contact angles of liquid droplets on ideal rough solids

This work proposes a theoretical model for predicting the apparent equilibrium contact angle of a liquid on an ideal rough surface that is homogeneous and has a negligible body force, line tension, or contact angle hysteresis between solid and liquid. The model is derived from the conservation equations and the free-energy minimization theory for the changes of state of liquid droplets. The work of adhesion is expressed as the contact angles in the wetting process of the liquid droplets. Equilibrium contact angles of liquid droplets for rough surfaces are expressed as functions of the area ratios for the solid, liquid, and surrounding gas and the roughness ratio and wetting ratio of the liquid on the solid for the partially and fully wet states. It is found that the ideal critical angle for accentuating the contact angles by the surface roughness is 48°. The present model is compared with existing experimental data and the classical Wenzel and Cassie-Baxter models and agrees with most of the experimental data for various surfaces and liquids better than does the Wenzel model and accounts for trends that the Wenzel model cannot explain.     

Does macroscopic flow geometry influence wetting dynamic?

The macroscopic flow geometry has long been assumed to have little impact on dynamic wetting behavior of liquids on solid surfaces. This study experimentally studied both spontaneous spreading and forced wetting of several kinds of Newtonian and non-Newtonian fluids to study the effect of the macroscopic flow geometry on dynamic wetting. The relationship between the dynamic contact angle, θ(D), and the velocity of the moving contact line, U, indicates that the macroscopic flow geometry does not influence the advancing dynamic wetting behavior of Newtonian fluids, but does influence the advancing dynamic wetting behavior of non-Newtonian fluids, which had not been discovered before.     

Water microdroplets on molecularly tailored surfaces: correlation between wetting hysteresis and evaporation mode switching

The evaporation of water microdroplets from solid surfaces was studied using digital contact angle analysis techniques. An inclusive trend for the evaporation process, that is, a switch from the initial constant contact area to the subsequent constant contact angle mode was observed for all surfaces examined, including mixed self-assembled monolayers (SAMs) on gold and "conventional" surfaces such as silicon wafers, polycarbonate, and Teflon. More importantly, it has been shown that the change in contact angle during the evaporation process (i.e., evaporation hysteresis, delta theta(evap), the difference between the initial and "equilibrated" contact angle) correlates well with the wetting hysteresis determined directly (i.e., measuring the advancing and receding contact angles on these surfaces by changing the drop volume). The comparison between mixed SAM surfaces and conventional solids revealed that the evaporation/wetting hysteresis is dominated by the roughness (from nanometer to micrometer scale) rather than the chemical heterogeneity of the surface. The evaporation rates of water microdroplets on these surfaces were also monitored and modeled.     

Problems of contact angle and solid surface free energy determination

The current general problems of formulation and determination of surface free energy are discussed. So far several theories and approaches have been proposed, but formulation of surface and interfacial free energy, as regards its components, is still a very debatable issue. However, as long as no method for determination of real surface free energy quantities is known, even relative values charged with many simplified assumptions are useful for better understanding of the wetting processes. In this paper special focus is concentrated on powdered solids for which direct measurement of the contact angles is not possible. For such solids the porous layer imbibition techniques are most frequently applied. Then, using the wicking results the contact angle is calculated from Washburn's equation. However, such a procedure leads to overestimated contact angle values in comparison to those measured directly on smooth surfaces of the same solid, if such surface can be obtained at all. As a consequence, the solid surface free energy components calculated via such overestimated contact angles are significantly lower than those obtained from contact angles measured directly. Methodologies to avoid this problem are also described.     

Validity of the "sharp-kink approximation" for water and other fluids

The contact angle of a liquid droplet on a solid surface is a direct measure of fundamental atomic-scale forces acting between liquid molecules and the solid surface. In this work, the validity is assessed of a simple equation, which approximately relates the contact angle of a liquid on a surface to its density, its surface tension, and the effective molecule-surface potential. This equation is derived in the sharp-kink approximation, where the density profile of the liquid is assumed to drop precipitously within one molecular diameter of the substrate. It is found that this equation satisfactorily reproduces the temperature-dependence of the contact angle for helium on alkali metal surfaces. The equation also seems be applicable to liquids such as water on solid surfaces such as gold and graphite, on the basis of a comparison of predicted and measured contact angles near room-temperature. Nevertheless, we conclude that, to fully test the equation's applicability to fluids such as water, it remains necessary to measure the contact angle's temperature-dependence. We hypothesize that the effects of electrostatic forces can increase with temperature, potentially driving the wetting temperature much higher and closer to the critical point, or lower, closer to room temperature, than predicted using current theories.     

Wetting on axially-patterned heterogeneous surfaces

Contact angle variability, leading to errors in interpretation, arises from various sources. Contact angle hysteresis (history-dependent wetting) and contact angle multiplicity (corrugation of three-phase contact line) are irrespectively the most frequent causes of this uncertainty. Secondary effects also derived from the distribution of chemical defects on solid surfaces, and so due to the existence of boundaries, are the known "stick/jump-slip" phenomena. Currently, the underlying mechanisms in contact angle hysteresis and their connection to "stick/jump-slip" effects and the prediction of thermodynamic contact angle are not fully understood. In this study, axial models of smooth heterogeneous surface were chosen in order to mitigate contact angle multiplicity. For each axial pattern, advancing, receding and equilibrium contact angles were predicted from the local minima location of the system free energy. A heuristic model, based on the local Young equation for spherical drops on patch-wise axial patterns, was fruitfully tested from the results of free-energy minimization. Despite the very simplistic surface model chosen in this study, it allowed clarifying concepts usually misleading in wetting phenomena.     

Characterization of super liquid-repellent surfaces

Characterization of the wetting properties is a prerequisite for a fundamental understanding and the targeted development of superhydrophobic and superamphiphobic layers. To fabricate super liquid-repellent layers, two requirements need to be met: The surfaces have to be of low energy and their nano- and microstructure needs to be designed in a way that leads to the entrapment of air. The challenge is to design and produce suitable nano- and microstructures to control wetting. Here we describe important methods to quantify wetting properties of super liquid-repellent layers. These properties include the apparent advancing and receding contact angles, the roll-off angle, tensile and lateral adhesion, the impalement pressure, and the observation of drop impact. The most important one is the apparent receding contact angle because it also limits lateral adhesion. The link of these properties to the nano- and microscopic structure of the layer is discussed. Limits, problems, and future challenges are pointed out.     

The dynamics of impacting water droplets on alkanethiol self-assembled monolayers with co-adsorbed CH3 and CO2H terminal groups

The impact of water droplets (diameter 3.6 mm) at a fixed Weber number of 59 on solid surfaces with precisely tailored surface wettabilities was studied experimentally using a high-speed imaging camera at 2500 frames per second. Solid surface wettability was varied using four fractional mixtures of self-assembled monolayers of 1-octadecanethiol and 16-mercaptohexadecanoic acid. The surfaces so obtained are characterized for contact angle and chemical functionality using the axisymmetric drop shape analysis profile (ADSA-P) technique and Fourier transform infrared spectroscopy (FT-IR). Our results correlate the wetting effects of the impacting droplets with the surface energy and contact angle measurements of the tailored surfaces. Literature models for the maximum spreading diameter are employed and compared with those from our experiments. An equation is also proposed for the maximum spreading diameter which makes use of the correct contact angles and results in the least error among the models considered. As a consequence of Young's equation, the correct contact angles to be used for droplet impact dynamics should be the corresponding advancing angles on a smooth substrate of interest. We also conclude that accurate examination of literature models requires careful experimentation on impact dynamic data on well-prepared and characterized surfaces such as those presented here.     

To the theory of wetting

Young’s equation is considered as applied to describe the behavior of ideal systems in thermodynamic equilibrium with the classification of the solid bodies into bodies having low-energy and high-energy surfaces. This classification verifies the validity of categorizing real systems into wetting and nonwetting ones with the wetting boundary lying at the contact angle having a value of θ = 90° and allows the nonwetting systems to be represented by three ranges of manifestation of contact angles, namely: a nonwetting range with contact angles of θ > 106°, an equilibrium wetting range (74° < θ < 106°), and a nonequilibrium incomplete wetting range (θ < 74°).     

Directional self-cleaning superoleophobic surface

In this work, we report the creation of a grooved surface comprising 3 μm grooves (height ～4 μm) separated by 3 μm from each other on a silicon wafer by photolithography. The grooved surface was then modified chemically with a fluorosilane layer (FOTS). The surface property was studied by both static and dynamic contact angle measurements using water, hexadecane, and a polyethylene wax ink as the probing liquids. Results show that the grooved surface is both superhydrophobic and superoleophobic. Its observed contact angles agree well with the calculated Cassie-Baxter angles. More importantly, we are able to make a replica of the composite wax ink-air interface and study it by SEM. Microscopy results not only show that the droplet of the wax ink "sits" on air in the composite interface but also further reveal that the ink drop actually pins underneath the re-entrant structure in the side wall of the grooved structure. Contact angle measurement results indicate that wetting on the grooved surface is anisotropic. Although liquid drops are found to have lower static and advancing contact angles in the parallel direction, the drops are found to be more mobile, showing smaller hysteresis and lower sliding angles (as compared to the FOTS wafer surface and a comparable 3-μm-diameter pillar array FOTS surface). The enhanced mobility is attributable to the lowering of the resistance against an advancing liquid because 50% of the advancing area is made of a solid strip where the liquid likes to wet. This also implies that the contact line for advancing is no longer smooth but rather is ragged, having the solid strip area leading the wetting and the air strip area trailing behind. This interpretation is supported by imaging the geometry of the contact lines using molten ink drops recovered from the sliding angle experiments in both the parallel and orthogonal directions. Because the grooved surface is mechanically stronger against mechanical abrasion, the self-cleaning effect exhibited in the parallel direction suggests that groove texturing is a viable approach to create mechanically robust, self-cleaning, superoleophobic surfaces.     

Chemical Modifications on Human Hair Studied by Means of Contact Angle Determination

Wetting properties of a solid surface can change as a consequence of chemical treatment. There is a relationship between the molecular structure of a surface and the macroscopic properties of this surface such as wetting and adhesion. Information on the surface energy of a solid was obtained by calculating polar and dispersion force contributions by means of contact angle determination. The superficial modification undergone by human hair treatments with or without hydrogen peroxide at alkaline pH was studied by means of wetting force measurements. The wetting increase in treated human hair fibers was analyzed following the Hüttinger method using contact angle data, taking into account the acid-base and dispersion components of the total wetting adhesion work. The hydrogen peroxide treatment at alkaline pH leads to a partial removal of hydrocarbon chains and to the formation of ionic groups (cysteic acid residues) on the outer scale cell surface. The latter phenomenon was observed by means of an increase in the acid-base adhesion work versus water wetting liquid at alkaline pH. Copyright 2001 Academic Press.     

Drops down the hill: theoretical study of limiting contact angles and the hysteresis range on a tilted plate

The limiting inclination angle (slip angle), for which a two-dimensional water drop may be at equilibrium on a chemically heterogeneous surface, is exactly calculated for a variety of cases. The main conclusion is that, in the cases studied, the contact angles at the upper and lower contact line do not always simultaneously equal the receding and advancing contact angles, respectively. On a hydrophobic surface, the lowest contact angle (at the upper contact line) tends to be approximately equal to the receding contact angle, while the highest contact angle (at the lower contact line) may be much lower than the advancing contact angle. For hydrophilic surfaces, the opposite is true. These conclusions imply that the hysteresis range cannot in general be measured by analyzing the shape of a drop on an inclined plane. Also, the limiting inclination angle cannot in general be calculated from the classical equation based only on the advancing and receding contact angles.     

Influence of the work of adhesion on the dynamic wetting of chemically heterogeneous surfaces

The velocity dependence of the dynamic contact angle for a glycerol-water mixture wetting two different chemically heterogeneous surfaces (mixed thiols on gold and partially methylated titania, 16 samples in all) was studied. The molecular kinetic theory (MKT) of wetting was used to interpret the dynamic contact angle data. The equilibrium displacement frequency ( K 0) was predominantly determined by the viscous contribution from the bulk liquid, with a minor contribution from the surface. The mean distance between surface sites (lambda) decreased with increasing work of adhesion. The contact line friction coefficient zeta 0 was found to vary exponentially with the work of adhesion, enabling the unit flow volume of the liquid to be obtained.     

Contact angle measurement on rough surfaces

A new method for the measurement of apparent contact angles at the global energy minimum on real surfaces has been developed. The method consists of vibrating the surface, taking top-view pictures of the drop, monitoring the drop roundness, and calculating the contact angle from the drop diameter and weight. The use of the new method has been demonstrated for various rough surfaces, all having the same surface chemistry. In order to establish the optimal vibration conditions, the proper ranges for the system parameters (i.e., drop volume, vibration time, frequency of vibration, and amplitude of vibration) were determined. The reliability of the method has been demonstrated by the fact that the ideal contact angles of all surfaces, as calculated from the Wenzel equation using the measured apparent contact angles, came out to be practically identical. This ideal contact angle has been compared with three methods of calculation from values of advancing and receding contact angles.     

Wetting of heterogeneous surfaces of block copolymers containing fluorinated segments

 The wetting of well-characterized heterogeneous surfaces of block copolymers has been studied by low-rate dynamic contact angle measurements using axisymmetric drop-shape analysis. Atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) were used to investigate the roughness, the heterogeneity and the chemical composition of the surfaces. By changing the block length of polysulfone and semifluorinated polyester segments in the block copolymers, the surface heterogeneity of thin films prepared on silicon wafers could be controlled. Tapping-mode AFM measurements showed that soft, hydrophobic domains of varying size on the submicrometer length scale were obtained on these surfaces (60–250 nm). The mean roughness was of the order of several nanometers. The results of the contact angle measurements showed that neither roughness nor heterogeneity had a significant effect on the advancing contact angle of water, at the scale of the features present; however, the contact angle hysteresis increased with increasing percentage of the soft domains. We assume that liquid retention by the solid upon retraction of the three-phase line is the main cause for the observed increase in contact angle hysteresis. Concerning the molecular composition of these block copolymer surfaces, angle-resolved XPS analysis showed a surface segregation of fluorine within the surface region. A direct correlation was found between the fluorine content of the block copolymer surfaces and the advancing contact angle of water. Received: 26 May 2000 Accepted: 3 January 2001     

Anisotropic wetting characteristics on submicrometer-scale periodic grooved surface

Submicrometer-scale periodic structures consisting of parallel grooves were prepared on azobenzene-containing multiarm star polymer films by laser interference. The wetting characteristics on the patterned surfaces were studied by contact angle measurements. Macroscopic distortion of water drops was found on such small-scale surface structures, and the contact angles measured from the direction parallel to the grooves were larger than those measured from the perpendicular direction. A thermodynamic model was developed to calculate the change in the surface free energy as a function of the instantaneous contact angle when the three-phase contact line (TPCL) moves along the two orthogonal directions. It was found that the fluctuations, i.e., energy barriers, on the energy versus contact angle curves are crucial to the analysis of wetting anisotropy and contact angle hysteresis. The calculated advancing and receding contact angles from the energy versus contact angle curves were in good agreement with those measured experimentally. Furthermore, with the groove depth increasing, both the degree of wetting anisotropy and the contact angle hysteresis perpendicular to the grooves increased as a result of the increase in the energy barrier. The theoretical critical value of the groove depth, above which the anisotropic wetting appears, was determined to be 16 nm for the grooved surface with a wavelength of 396 nm. On the other hand, the effect of the groove wavelength on the contact angle hysteresis perpendicular to the grooves was also interpreted on the basis of the thermodynamic model. That is, with the wavelength decreasing, the contact angle hysteresis increased due to the increase in the number of energy barriers. These results may provide theoretical evidence for the design and application of anisotropic wetting surface.     

Contact angle of polyethylene on copper and its effect on adhesion

To determine whether the large differences in adhesion for polyethylene coatings applied to different types of copper surface could be attributed to changes in work of adhesion or wettability, the variations of contact angle with time has been measured for molten polyethylene droplets on these surfaces. It is concluded from these measurements that the low peel strengths obtained on certain substrates cannot be accounted for by a low work of adhesion of poor wetting of the surface.