基于深度学习技术的激波风洞智能测力系统研究

高焓条件气动力测量试验对高超声速飞行器气动外形设计和优化起决定性作用. 通常采用脉冲风洞(如激波风洞)产生高温、高压驱动气体以模拟高超声速高焓试验气流. 在脉冲风洞对高超飞行器模型进行测力试验时, 测力天平输出信号结果无法摆脱惯性载荷的干扰影响, 其导致的测力模型低频振动问题基本无法通过滤波彻底解决, 尤其对试验时间只有几毫秒的情况, 六分量测力天平的结构设计研究受到了极大挑战. 因此, 对实现短试验时间条件高性能测力的深入研究发现, 天平动态校准凸显重要性和必要性. 本研究提出一种新的基于人工智能深度学习技术的单矢量动态自校准方法和智能测力系统概念, 并应用于目前激波风洞测力试验中. 该动校方法的最主要特点之一是对整体测力系统的校准, 而非仅仅针对天平, 并且保证校准的测力系统即为风洞试验对象, 确保校准与应用的一致性. 在测试评估中, 测试样本和风洞试验验证均得到了较为理想的效果, 大幅度低频振动干扰基本被消除, 脉冲风洞测力的精度和可靠性得到了大幅提高.      

循环神经网络在智能天平研究中的应用

激波风洞地面试验对高超声速飞行器高焓气动特性研究至关重要, 而高精度气动力测量是其中的关键技术. 在脉冲型激波风洞中进行测力试验时, 风洞起动时流场瞬间建立, 对测力系统会产生较大的冲击. 测力系统在瞬时冲击作用下受到激励, 系统的惯性振动信号在短时间内无法快速衰减, 天平的输出信号中会包含惯性振动干扰量, 导致脉冲型风洞测力试验精准度的进一步提高遇到瓶颈. 为了解决短试验时间内激波风洞快速准确测力问题, 发展高精度的动态校准技术是提升受惯性干扰天平性能的关键方法. 因此, 本文采用循环神经网络对天平动态校准数据进行训练和智能处理, 旨在消除输出动态信号中的振动干扰信号. 本文对该方法进行了误差分析, 验证了该方法的可靠性, 并将该方法应用于激波风洞测力试验中, 切实有效降低了惯性振动对天平输出信号的干扰影响. 根据智能模型的样本验证分析, 各分量载荷相对误差比较小, 其中高频轴向力分量处理结果的相对误差约1%. 在风洞试验数据验证中, 也得到了比较理想的结果, 同时与卷积神经网络模型处理的结果进行了对比分析.      

Dynamic calibration of force balances for impulse hypersonic facilities

This paper analyzes different techniques for the calibration of force balances for use in short-duration impulse hypersonic facilities such as shock tunnels. The background to how deconvolution can be used to infer aerodynamic forces on models in impulse hypersonic wind tunnels is presented along with the theory behind the different calibration techniques. Four calibration techniques are applied to a single-component stress-wave force balance. Experiments in the T4 shock tunnel using the balance demonstrate the suitability of the different calibrations for force measurements in an impulse facility. Cross checks between the calibration techniques are used to check their ranges of validity. It is shown that the impulse response derived from tests in which the model and force balance are suspended from a fine wire and the wire cut agree well with impulse responses derived from calibrations made using an impact hammer. The suitability of the balance for measuring dynamic forces is demonstrated by showing that the drag force on a model follows the history of Pitot pressure in the test section in the tunnel shots.Received: 17 May 2002, Accepted: 11 December 2002, Published online: 6 March 2003PACS: 47.40.Ki, 47.80.+v, 07.10.Pz     

基于时频变换的激波风洞天平信号分析与处理

在激波风洞中开展测力试验时,测力系统在风洞流场起动瞬间会受到冲击激励,从而对天平的输出信号产生惯性干扰.天平输出信号中叠加有动态气动力信号和惯性振动信号,有可能无法直接分辨出气动力信号的规律性,信号处理结果与真实气动力之间会产生较大的误差,导致处理结果不可靠.由于模型测力天平系统结构的复杂性,在极短的有效试验时间(毫秒...     

长试验时间激波风洞测力技术研究

中国科学院力学研究所复现飞行条件高超声速激波风洞JF12的落成突破了毫秒级试验时间的瓶颈,有效试验时间超过100ms.因此,对于JF12长试验时间激波风洞的测力试验,基于应变天平技术较为成熟、结构简单等优点,我们考虑采用传统的应变计天平.但是,激波风洞来流冲击所带来的惯性力干扰导致天平测力系统产生低频振动,传统内置应变天平的结构刚度很难保证信号有足够的处理周期,这大大限制了激波风洞测力模型的尺寸和重量.针对这个难题,基于JF12激波风洞的运行特点及对测力天平刚度特性的特殊要求,优化设计了应变天平的测力单元结构以适用于这种脉冲动态测力试验,相应加工制造了大刚度、低干扰、高灵敏度的系列脉冲型应变天平,结构形式包含了杆式和盒式,最大载荷(法向力)从1kN到30kN,以满足不同尺度飞行器的测力试验需求.同时,我们应用不同尺度的测力模型对研制的脉冲型天平在JF12激波风洞进行了一系列动态气动力测量试验,以进一步评估JF12系列脉冲型应变天平的结构特性和测力性能.      

Measurement techniques in high-enthalpy hypersonic facilities

Interest in hypersonic aerodynamic braking and aerospace planes has led to the development of new high-enthalpy hypersonic test facilities. This paper describes available techniques and future developments for making measurements in these facilities. Emphasis is on instrumentation for use with short-duration flows in free-piston shock tunnels. Issues of free-stream calibration, surface measurements on models, flow visualization, laser diagnostics, and accuracy are addressed, with references made to representative experimental studies. The paper concludes with a summary of future research needs.     

Dynamic force balances for short-duration hypersonic testing facilities

Two force balance techniques for use in hypersonic impulse facilities are compared by measuring the drag force on a 30° semi-apex-angle blunt cone model in a hypersonic shock tunnel at a free stream Mach number of 5.75. An accelerometer-based balance and a stress-wave force balance were tested simultaneously on the same model to measure the drag force. It was found that drag force measurements could be made using both techniques in a flow with a 450-s test period. The measured drag forces compared well with the theoretical values estimated using Newtonian theory.     

Performance of a detonation driven shock tunnel

A detonation driven shock tunnel is useful as a ground test facility for hypersonic flow research. By attaching a convergent section ahead of the primary diaphragm in the driver section, the downstream operation mode became available to generate a high-enthalpy test flow. A 100 mm diameter shock tunnel was for the first time installed in the Laboratory of High-Temperature-Gas Dynamics (LHD), Institute of Mechanics, Chinese Academy of Sciences, and after its continuous refitments, a high performance detonation driven shock tunnel was achieved to generate high-enthalpy and high-Reynolds number test flows. A new method to burst a metal diaphragm with the downstream operation mode is discussed.Received: 13 December 2003, Accepted: 26 August 2004, Published online: 26 November 2004[/PUBLISHED]W. Zhao: Correspondence to     

高超声速飞行复现风洞理论与方法

针对高超声速飞行伴随的热化学反应流动,本文回顾了郭永怀先生的科研理念和学科布局,综述了他亲手成立的高温气动团队在高超声速飞行风洞实验模拟理论与方法方面的研究进展.高温气体的迅速产生与迅速应用是一种理想的风洞运行方法,而激波管就是这样一种实验装备.论文首先介绍了激波管技术的基本理论与方程,指出将其用于高超声速流动实验模拟时所具有的独特优势.然后讨论了应用激波风洞复现需要的高超声速飞行状态的可行性、基本方程和需要解决的关键问题.针对这些关键问题,进一步介绍了如何应用爆轰现象研发激波风洞驱动技术的理论,并给出了基于爆轰驱动方法的技术发展和工程应用验证.最后,论文介绍了爆轰驱动激波风洞的界面匹配条件,该条件奠定了长实验时间激波风洞运行基础,是其他驱动方法尝试解决而没能完全解决的难题.高温气动团队关于高超声速飞行复现风洞的理论与技术研究,实现了郭永怀先生的战略规划,成就了国际领先的高超声速热化学反应流动研究平台.      

结构振动对大型激波风洞气动力测量的干扰

激波风洞起动过程形成冲击载荷激励测力系统的结构振动,气动力测量过程中振动尚未衰减,测力过程可以看作是一个动态的过程,激波风洞中天平输出信号包含了振动干扰的输出信号,现有的解决方法缺乏理论支撑,精度受限. 本文应用振动理论方法,得到了自由振动、强迫振动特性的基本解析结果. 自由振动特性研究中考查了单个振型对测力的干扰及其影响规律以及干扰量幅值随测力截面相对位置的变化规律. 强迫振动特性研究了不同载荷强迫振动下各阶振型对测力的干扰. 研究表明,由于干扰量幅值与加速度幅值的“零点位置” 不重合,传统加速度惯性补偿存在理论上的缺陷. 实验中确定干扰量主要来源需要综合考虑截面位置、载荷作用位置、载荷类型的影响.      

高超声速喷管设计理论与方法

在高超声速飞行技术领域,特别是涉及到高焓气体流动的研究,高超声速风洞试验仍然是目前最可靠的研究手段.风洞流场的品质是高超声速风洞研发最重要的一项性能指标,其取决于喷管设计采用的理论与方法,也是风洞设计最关注的一项核心技术.针对二维轴对称型面喷管设计,本文首先综述了传统高超声速喷管设计的主要理论和常用方法,它们在高超声速...     

Modelling the complete operation of a free-piston shock tunnel for a low enthalpy condition

Only a limited number of free-stream flow properties can be measured in hypersonic impulse facilities at the nozzle exit. This poses challenges for experimenters when subsequently analysing experimental data obtained from these facilities. Typically in a reflected shock tunnel, a simple analysis that requires small amounts of computational resources is used to calculate quasi-steady gas properties. This simple analysis requires initial fill conditions and experimental measurements in analytical calculations of each major flow process, using forward coupling with minor corrections to include processes that are not directly modeled. However, this simplistic approach leads to an unknown level of discrepancy to the true flow properties. To explore the simple modelling techniques accuracy, this paper details the use of transient one and two-dimensional numerical simulations of a complete facility to obtain more refined free-stream flow properties from a free-piston reflected shock tunnel operating at low-enthalpy conditions. These calculations were verified by comparison to experimental data obtained from the facility. For the condition and facility investigated, the test conditions at nozzle exit produced with the simple modelling technique agree with the time and space averaged results from the complete facility calculations to within the accuracy of the experimental measurements.     

长试验时间爆轰驱动激波风洞技术研究

地面试验是先进高超声速飞行器研制的主要手段之一,获得满足高超声速气动实验研究的长时间高焓气流是发展激波风洞技术的关键难题之一.依据反向爆轰驱动方法,针对满足超燃试验有效时间的要求,讨论了爆轰驱动激波风洞运行缝合条件匹配、喷管起动激波干扰控制和激波管末端激波边界层相互作用等因素对激波风洞试验时间的制约及其相应的解决方法.应用这些延长试验时间的激波风洞创新技术,成功研制了基于反向爆轰驱动方法的超大型激波风洞,试验时间长达100ms,并有复现高超声速飞行条件的流动模拟能力.      

Design of a pulse-type strain gauge balance for a long-test-duration hypersonic shock tunnel

When the measurement of aerodynamic forces is conducted in a hypersonic shock tunnel, the inertial forces lead to low-frequency vibrations of the model, and its motion cannot be addressed through digital filtering because a sufficient number of cycles cannot be obtained during a tunnel run. This finding implies restrictions on the model size and mass as the natural frequencies are inversely proportional to the length scale of the model. Therefore, the force measurement still has many problems, particularly for large and heavy models. Different structures of a strain gauge balance (SGB) are proposed and designed, and the measurement element is further optimized to overcome the difficulties encountered during the measurement of aerodynamic forces in a shock tunnel. The motivation for this study is to assess the structural performance of the SGB used in a long-test-duration JF12 hypersonic shock tunnel, which has more than 100 ms of test time. Force tests were conducted for a large-scale cone with a \(10^{\circ }\) semivertex angle and a length of 0.75 m in the JF12 long-test-duration shock tunnel. The finite element method was used for the analysis of the vibrational characteristics of the Model-Balance-Sting System (MBSS) to ensure a sufficient number of cycles, particularly for the axial force signal during a shock tunnel run. The higher-stiffness SGB used in the test shows good performance, wherein the frequency of the MBSS increases because of the stiff construction of the balance. The experimental results are compared with the data obtained in another wind tunnel and exhibit good agreement at \(M = 7\) and \(\alpha =5^\circ \).     

超燃冲压模型发动机实验设备与实验技术

超燃冲压发动机是高超声速飞行器的先进的动力系统,在基础研究和工程应用方面都具有重大意义.其实验设备的建设与实验技术的积累是一个国家在航空航天领域综合实力的体现.本文综述了国外超燃冲压发动机地面实验设备的发展情况,介绍了我国用于超燃冲压模型发动机实验的高超声速推进实验装置及其关键组成部分的设计思想、研制方法和调试结果.马赫数5.8,总压5\,MPa,总温2\,000\,K,总流量4.5\,kg/s的设备运行参数为超燃冲压模型发动机的研究提供了必要的实验条件.      

Experimental study on the flow field behind a backward-facing step using a detonation-driven shock tunnel

The supersonic combustion RAM jet (SCRAM jet) engine is expected to be used in next-generation space planes and hypersonic airliners. To develop the engine, stabilized combustion in a supersonic flow field must be attained even though the residence time of flow is extremely short. A mixing process for breathed air and fuel injected into the supersonic flow field is therefore one of the most important design problems. Because the flow inside the SCRAM jet engine has high enthalpy, an experimental facility is required to produce the high-enthalpy flow field. In this study, a detonation-driven shock tunnel was built to produce a high-enthalpy flow, and a model SCRAM jet engine equipped with a backward-facing step was installed in the test section of the facility to visualize flow fields using a color schlieren technique and high-speed video camera. The fuel was injected perpendicularly to a Mach 3 flow behind the backward-facing step. The height of the step, the injection distance and injection pressure were varied to investigate the effects of the step on air/fuel mixing characteristics. The results show that the recirculation region increases as the fuel injection pressure increases. For injection behind the backward-facing step, mixing efficiency is much higher than with a flat plate. Also, the injection position has a significant influence on the size of the recirculation region generated behind the backward-facing step. The schlieren photograph and pressure histories measured on the bottom wall of the SCRAM jet engine model show that the fuel was ignited behind the step.Communicated by K. Takayama PACS 47.40.Ki     

双目视觉技术在高超声速颤振风洞试验中的应用

以验证高超声速颤振风洞试验技术为目标,为了获取试验模型在风洞流场激励下的位移形貌,运用风洞试验的方法研究了某翼面模型的颤振特性。采用一种基于双目视觉系统的试验方法,系统主要由CCD相机、图像采集卡和控制计算机组成,通过立体视觉标定和数字图像处理技术解算出模型变形的形貌。试验结果表明,该方法应用成功,与CFD/CSD数值计算结果比对良好,验证了该技术在高超声速风洞试验中应用的可行性。     

自由活塞压缩管ALE方法数值模拟

当前国际上实现高焓气体流动的实验手段之一是自由活塞驱动类脉冲设备,包括自由活塞激波风洞和自由活塞膨胀管.采用自由活塞压缩管作为激波风洞和膨胀管的驱动段时,其驱动能力在很大程度上决定了该类设备的性能.本文采用计算流体力学中任意拉格朗日——欧拉方法(arbitrary Lagrangian Eulerian)数值模拟了压缩管内部的自由活塞运动和气体流动特征.采用移动网格技术来适应活塞运动边界,耦合求解网格运动和气体流动过程,并通过双时间步长方法进行流体运动的时间积分.为了满足几何守恒律(geometric conservation law),对移动网格的法向矢量和表面面积计算进行了修正.不同时刻的活塞位置试验测量结果及欧拉方法预测结果,以及基于简单波理论获得的运动活塞底部气体压力、活塞速度与活塞位置都与当前的ALE方法十分一致.该工作为下一步数值模拟自由活塞激波风洞和自由活塞膨胀管中包括压缩管、激波管和喷管等不同部位的耦合流动提供了基础.      

Aerodynamic force measurement using 3-component accelerometer force balance system in a hypersonic shock tunnel

A new three-component accelerometer force balance has been designed, calibrated and tested in hypersonic shock tunnel (HST2) of Indian Institute of Science. The newly designed balance is able to measure aerodynamic forces (within test time of one millisecond) on test models at angles of attack from 0 to 12°. Two models, a blunt cone with after body and a blunt cone with after body and frustum are used to establish the accuracy of the force balance. The tests were conducted for the above two configurations with a constant Mach number of 8 and total enthalpy of 2.0 MJ/kg. The effectiveness of the balance is demonstrated by comparing the forces and moments of measured data with AGARD models. The flow fields around the test model are simulated using a 3D axisymmetric Navier–Stokes solver and the simulated results were compared with the measured values. Measured and computed force data are matched within ±10% for two different models tested here. The accuracy of the force balance is also estimated with the Newtonian theory and the values are approximately ±10% for the axial component and ±8% for the normal and pitching moment components.      

Drag force on quasi-axisymmetric scramjets at various flight Mach numbers: theory and experiment

The net axial force on a non-fuelled quasi-axisymmetric scramjet model designed for operation at Mach 6 was measured in the T4 Stalker tube at The University of Queensland using a single-component stress wave force balance. The design used was a variant of a model that was tested previously at Mach 6. The new model was equipped with a modified thrust nozzle that was designed to improve the performance of the nozzle. Tests were performed to measure the drag force on the model for Mach 6, Mach 8 and Mach 10 shock tunnel nozzles for a range of flow conditions. The nozzle-supply enthalpy was varied from 3 to 10 MJ/kg and the nozzle-supply pressure from 35 to 45 MPa. For the test model, the drag coefficient increased with increasing nozzle-supply enthalpy. The test results are compared with a force prediction method based on simple hypersonic theories and three-dimensional CFD. The test results are in good agreement with the predictions over the wide range of conditions tested. The re-designed model has a more efficient nozzle but this comes at the expense of increased drag associated with the modifications required for the cowl. The results indicate that this type of vehicle design is not likely to be suitable for flight above Mach 8.

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