Dynamic mechanical behavior of acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) blends

The dynamic mechanical behavior of uncrosslinked (thermoplastic) and crosslinked (thermosetting) acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) (NBR/EVA) blends was studied with reference to the effect of blend ratio, crosslinking systems, frequency, and temperature. Different crosslinked systems were prepared using peroxide (DCP), sulfur, and mixed crosslink systems. The glass‐transition behavior of the blends was affected by the blend ratio, the nature of crosslinking, and frequency. sThe damping properties of the blends increased with NBR content. The variations in tan δ_max were in accordance with morphology changes in the blends. From tan δ values of peroxide‐cured NBR, EVA, and blends the crosslinking effect of DCP was more predominant in NBR. The morphology of the uncrosslinked blends was examined using scanning electron and optical microscopes. Cocontinuous morphology was observed between 40 and 60 wt % of NBR. The particle size distribution curve of the blends was also drawn. The Arrhenius relationship was used to calculate the activation energy for the glass transition of the blends, and it decreased with an increase in the NBR content. Various theoretical models were used to predict the modulus of the blends. From wide‐angle X‐ray scattering studies, the degree of crystallinity of the blends decreased with an increasing NBR content. The thermal behavior of the uncrosslinked and crosslinked systems of NBR/EVA blends was analyzed using a differential scanning calorimeter. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1556–1570, 2002     

Thermal, ozone and gamma ageing of styrene butadiene rubber and poly(ethylene-co-vinyl acetate) blends

Ageing behaviour of SBR/EVA blends due to the effects of heat, ozone, and gamma radiation was studied with reference to blend ratio, three crosslinking systems (sulfur, peroxide and mixed) and a compatibiliser (SEBS-g-MA). It was found that an increase in the EVA content of the blends enhanced the ageing characteristics. Among the different crosslinking systems, a peroxide cured system exhibited the best retention of properties even after severe ageing. Tensile strength of peroxide cured SBR/EVA blends increased slightly after ageing for three days at 70 °C due to continued crosslinking, whereas tensile strength of all blends decreased on ageing at 100 °C. Compatibilisation with SEBS-g-MA improved the thermal, gamma and water ageing resistance of SBR/EVA blends.     

Transport properties of crosslinked acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) blends

The diffusion and transport of organic solvents through crosslinked nitrile rubber/poly(ethylene‐co‐vinyl acetate) (NBR/EVA) blends have been studied. The diffusion of cyclohexanone through these blends was studied with special reference to blend composition, crosslinking systems, fillers, filler loading, and temperature. At room temperature the mechanism of diffusion was found to be Fickian for cyclohexanone–NBR/EVA blend systems. However, a deviation from the Fickian mode of diffusion is observed at higher temperature. The transport coefficients, namely, intrinsic diffusion coefficient (D*), sorption coefficient (S), and permeation coefficient (P) increase with the increase in NBR content. The sorption data have been used to estimate the activation energies for permeation and diffusion. The van't Hoff relationship was used to determine the thermodynamic parameters. The affine and phantom models for chemical crosslinks were used to predict the nature of crosslinks. The experimental results were compared with the theoretical predictions. The influence of penetrants transport was studied using dichloromethane, chloroform, and carbon tetrachloride. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1815–1831, 1999     

Thermal properties of compatibilized and filled natural rubber/acrylonitrile butadiene rubber blends

The thermal behaviour of natural rubber/acrylonitrile butadiene rubber (NR/NBR) was studied using thermogravimetry (TG) and differential scanning calorimetry (DSC) in terms of blend ratio, crosslinking systems, fillers and compatibilizer (neoprene) were analyzed. The presence of NBR markedly increases the thermal stability of their blends and it lies in between NR and NBR. DSC studies revealed the thermodynamic immiscibility of the NR/NBR blends by the presence of two distinct glass transition temperatures and the immiscibility was prominent even in the presence of a compatibilizer.     

Thermal stability of acrylonitrile/chlorosulphonated polyethylene rubber blend

The properties of chlorosulphonated polyethylene (CSM) rubber, acrylonitrile rubber (NBR) and their blend (50/50 w/w) were studied. Fourier transform infrared (FTIR) studies supported that CSM/NBR rubber blend is self curable, when cross-linking takes place between acrylonitrile groups of NBR and –SO₂Cl groups or in situ generated allyl chloride moieties of CSM. The thermal stability of vulcanizates was analyzed in nitrogen by thermogravimetry. It was found that the initial degradation temperature of elastomer based on CSM rubber is lower than of pure NBR rubber. By adding NBR to CSM rubbers, the degradation temperature of crosslinked material increased, indicating higher thermal stability. The activation energy for the degradation are determined using the Arrhenius equation The activation energies for the rubber blends are higher than for elastomers based on pure rubbers. It was found that the mass loss of the blends at any temperature was between those of the pure rubbers. The differential scanning calorimetry (DSC) was used for the glass transition temperature determination. It is estimated thermodynamic immiscibility of NBR/CSM blend based on noticed two different glass transition temperatures, corresponding to CSM and NBR rubbers.     

Studies on thermal, thermal ageing and morphological characteristics of EPDM-g-VTES/LLDPE

A novel graft copolymer of vinyltriethoxysilane onto ethylene propylene diene terpolymer has been developed by grafting varying contents of VTES using dicumyl peroxide as an initiator in a twin-screw extruder. Grafting of VTES and EPDM has been ascertained using FTIR. The EPDM-g-VTES developed has been blended with different weight percentage of linear low density polyethylene [LLDPE] by melt mixing. Thermal, thermal ageing and morphological behaviour of the blends are studied with respect to the effect of blend composition, static vulcanization and dynamic vulcanization with varying quantities of VTES and LLDPE. The incorporation of silane moiety onto EPDM raises the inception and final decomposition temperature. The stability EPDM-g-VTES/LLDPE blend increases with increase in concentration of EPDM-g-VTES due to thermally stable Si-O-Si linkage. It was ascertain from SEM micrograph that EPDM-g-VTES/LLDPE blends lead to formation of interpenetrating crosslinked network during hot water treatment and by treatment with DCP, respectively. The linear, statically vulcanized, dynamically vulcanized and filled blends of EPDM-g-VTES/LLDPE have been characterized to assess the suitability of the blends for high performance applications. In addition, it is also observed that the incorporation of fillers improves thermal stability of the blends.     

Studies on phase morphology and thermo-physical properties of nitrile rubber blends

The study deals with the morphological and thermal analysis of binary rubber blends of acrylonitrile-co-butadiene rubber (NBR) with another polymer. Either ethylene propylene diene terpolymer (EPDM), ethylene vinyl acetate (EVA), chlorosulphonated polyethylene (CSM), or polyvinyl chloride (PVC) has been selected for the second phase. Depending on the relative polarity and interaction parameter of the components, the binary blends showed development of a bi-phasic morphology through scanning electron microscopy (SEM). Use of different types of thermal analysis techniques revealed that these blends are generally incompatible excepting one of NBR and PVC. Derivative differential scanning calorimetry (DDSC), in place of conventional DSC, has been used to characterize the compatibility behavior of the blends. NBR–PVC shows appearance of only one glass transition temperature (T _g) averaging the individual T _g’s of the blend components. The partially missible blend of NBR and CSM shows a broadening of T _g interval between the phase components, while the immiscible blends of either NBR–EPDM or NBR–EVA do not show any change in T _g values corresponding to the individual rubbers of their blend. The experimental T _g values were also compared with those calculated theoretically by Fox equation and observed to match closely with each other. Studies have also been made to evaluate the thermal stability of these blends by thermo-gravimetric analysis (TG) and evaluation of activation energy of respective decomposition processes by Flynn and Wall method. Thermo-mechanical analysis (TMA) was found to be effective for comparison of creep recovery and dimensional stability of the blends both at sub-ambient as well as at elevated temperatures.     

Thermal stability and ageing properties of sulphur and gamma radiation vulcanized natural rubber (NR) and carboxylated styrene butadiene rubber (XSBR) latices and their blends

The thermal stability of natural rubber (NR) and carboxylated styrene butadiene rubber (XSBR) latices and their blends was studied by thermogravimetric methods. Ageing characteristics of these latex blends were studied by applying hot air oven thermal ageing for seven days at 70 °C. The mechanical properties of the aged samples were studied. Thermal degradation and ageing properties of these individual latices and their blends were investigated with special reference to blend ratio and vulcanization techniques. As the XSBR content in the blends increased their thermal stability was also found to increase. Among sulphur and radiation-vulcanized samples, radiation cured possesses higher thermal stability due to the higher thermal stability of carbon-carbon crosslinks. DTG curves were used for the determination of different stages involved in the degradation. Activation energy for degradation was determined from Coats-Redfern plot. The properties of aged samples were found to decrease due to chain depletion. However, the moduli of XSBR and NR/XSBR blends were found to increase owing to the formation of crosslinks upon ageing.     

Dynamically cured natural rubber/EVA blends: influence of NR‐g‐poly(dimethyl (methacryloyloxymethyl)phosphonate) compatibilizer

Graft copolymer of natural rubber and poly(dimethyl(methacryloyloxymethyl)phosphonate) (NR‐g‐PDMMMP) was prepared in latex medium via photopolymerization. It was then used to promote the blend compatibility of dynamically cured 40/60 natural rubber (NR)/ethylene vinylacetate copolymer (EVA) blends using various loading levels at 1, 3, 5, 7, 9, 12, and 15 wt%. It was found that the increasing loading levels of NR‐g‐PDMMMP in the blends caused the increasing elastic modulus and complex viscosity until reaching the maximum values at a loading level of 9 wt%. The properties thereafter decreased with the increasing loading levels of NR‐g‐PDMMMP higher than 9 wt%. The smallest vulcanized rubber particles dispersed in the EVA matrix with the lowest tan δ value was also observed at a loading level of 9 wt%. Furthermore, the highest tensile strength and elongation at break (i.e., 17.06 MPa and 660%) as well as the lowest tension set value (i.e., 27%) were also observed in the blend using this loading level of the compatibilizer. Addition of NR‐g‐PDMMMP in the dynamically cured NR/EVA blends also improved the thermal stability of the blend. That is, the decomposition temperature increased with the addition of the graft copolymer. However, the addition of NR‐g‐PDMMMP in the blends caused the decreasing degree of crystallinity of the EVA phase in the blend. However, the strength properties of the blend are still high because of the compatibilizing effect. Copyright © 2009 John Wiley & Sons, Ltd.     

The effect of gamma irradiation on mechanical, and thermal properties of recycling polyethylene terephthalate and low density polyethylene (R-PET/LDPE) blend compatibilized by ethylene vinyl acetate (EVA)

A study has been made on the compatibility of recycled polyethylene terephthalate (R-PET) and low density polyethylene (LDPE) blend in the presence of ethylene vinyl acetate (EVA) as a compatibilizing agent prepared by extrusion hot stretching process. EVA content in the blend as a compatibilizing agent was an enhancement effect on radiation crosslinking of R-PET/EVA/LDPE blends and the highest radiation crosslinking was obtained when the EVA content was reached at 10 % EVA when irradiated by gamma irradiation. Blends containing different (EVA) ratios were irradiated to different doses of gamma irradiation 25, 50 and 100 kGy. The effect of the compatibilizer and radiation on mechanical, thermal properties of R-PET together with LDPE and morphology has been investigated. It was found that gamma irradiation together with the presence of compatibilizing agent (EVA) has positive effect on the mechanical and thermal properties of R-PET/LDPE blend. The structural properties of R-PET/LDPE modified by gamma irradiation and EVA as compatibilizing agent was examined by SEM. Also, it was found that the optimum concentration of EVA and gamma irradiation dose was found to be 10 % EVA and 100 kGy, respectively.     

TG-MS analysis of nitrile butadiene rubber blends (NBR/PVC)

Blends of nitrile butadiene rubber (NBR) with polyvinyl chloride (PVC) are widely used in products such as hoses and seals. As part of a project that uses NBR/PVC blends for manufacturing forest fire hoses, blends of NBR/PVC with various inorganic fillers, such as Mg(OH)₂, china clay (organic modified kaolin) and nano clay (organic modified bentonite) were studied by TG-MS. No significant changes were observed to the type of the polymers’ decomposition products, compared to that of NBR/PVC blend without additives. The most remarkable change was the absence of HCl from decomposition products in the presence of the Mg(OH)₂ additive.     

Viscoelastic behavior of polypropylene/nitrile rubber thermoplastic elastomer blends: Application of Kerner's models for reactively compatibilized and dynamically vulcanized systems

The viscoelastic properties of binary blends of nitrile rubber (NBR) and isotactic polypropylene (PP) of different compositions have been calculated with mean‐field theories developed by Kerner. The phase morphology and geometry have been assumed, and experimental data for the component polymers over a wide temperature range have been used. Hashin's elastic–viscoelastic analogy principle is used in applying Kerner's theory of elastic systems for viscoelastic materials, namely, polymer blends. The two theoretical models used are the discrete particle model (which assumes one component as dispersed inclusions in the matrix of the other) and the polyaggregate model (in which no matrix phase but a cocontinuous structure of the two is postulated). A solution method for the coupled equations of the polyaggregate model, considering Poisson's ratio as a complex parameter, is deduced. The viscoelastic properties are determined in terms of the small‐strain dynamic storage modulus and loss tangent with a Rheovibron DDV viscoelastometer for the blends and the component polymers. Theoretical calculations are compared with the experimental small‐strain dynamic mechanical properties of the blends and their morphological characterizations. Predictions are also compared with the experimental mechanical properties of compatibilized and dynamically cured 70/30 PP/NBR blends. The results computed with the discrete particle model with PP as the matrix compare well with the experimental results for 30/70, 70/30, and 50/50 PP/NBR blends. For 70/30 and 50/50 blends, these predictions are supported by scanning electron microscopy (SEM) investigations. However, for 30/70 blends, the predictions are not in agreement with SEM results, which reveal a cocontinuous blend of the two. Predictions of the discrete particle model are poor with NBR as the matrix for all three volume fractions. A closer agreement of the predicted results for a 70/30 PP/NBR blend and the properties of a 1% maleic anhydride modified PP or 3% phenolic‐modified PP compatibilized 70/30 PP/NBR blend in the lower temperature zone has been observed. This may be explained by improved interfacial adhesion and stable phase morphology. A mixed‐cure dynamically vulcanized system gave a better agreement with the predictions with PP as the matrix than the peroxide, sulfur, and unvulcanized systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1417–1432, 2004     

Thermal behaviour of styrene butadiene rubber/poly(ethylene-co-vinyl acetate) blends

The thermal behaviour of styrene butadiene rubber (SBR)/poly (ethylene-co-vinyl acetate) (EVA) blends was studied by using thermogravimetry (TG) and differential scanning calorimetry (DSC). The effects of blend ratio, cross-linking systems and compatibilization on the thermal stability and phase transition of the blends were analyzed. It was found that the mass loss of the blends at any temperature was lower than that of the components, highlighting the advantage of blending SBR and EVA. The addition of compatibilizer was also found to improve the thermal stability. DSC studies indicated the thermodynamic immiscibility of SBR/EVA system even in the presence of the compatibilizer. This is evident from the presence of two different glass transition temperatures, corresponding to SBR and EVA phases in both compatibilized and uncompatibilized blends.     

Thermal and mechanical interfacial properties of the DGEBA/PMR-15 blend system

In this work, the blend system of diglycidyl ether of bisphenol A and PMR-15 polyimide is investigated in terms of thermal and dynamic mechanical interfacial properties of the casting specimens. The thermal stabilities are studied by thermogravimetric and thermomechanical analyses, and the dynamic mechanical properties are carried out by dynamic mechanical analysis. The results show that the thermal stabilities based on the initial decomposition temperature, the integral procedural decomposition temperature, and the glass transition temperature are increased with increasing PMR-15 content. The crosslinking density (rho) of the blend system is increased at 10 phr of PMR-15, compared with that of neat epoxy. Mechanical interfacial properties measured in the context of critical stress intensity factor and critical strain energy release rate show similar behaviors with E(a) and rho, probably due to the increase in intermolecular interactions or hydrogen bondings in polymer chains.     

Preparation of high damping elastomer with broad temperature and frequency ranges based on ternary rubber blends

Based on the blends of chlorinated butyl rubber (CIIR), nitrile butadiene rubber (NBR) and chloroprene rubber (CR), a kind of high damping elastomer with broad temperature and frequency ranges is prepared. CIIR/NBR binary blend is prepared to take advantage of the immiscibility and the large difference in cross‐link density of the different phases caused by the curatives and accelerators migration. The dynamic mechanical analysis reveals that the binary blend was immiscible and its loss factor (tanδ) versus temperature curves show two separated and expanded loss peaks when compared with those of pure cured CIIR and NBR. In order to improve its damping properties at room temperature, the third component CR with the polarity between CIIR and NBR was blended into the binary blend. The resulted CIIR/NBR/CR ternary blend has gained effective damping properties (tanδ > 0.3) in the temperature range of ?86.4 to 74.6°C and the frequency range of 10^?2 to more than 10⁹ Hz. Other effects on the damping properties of the ternary rubber were also studied. Copyright © 2013 John Wiley & Sons, Ltd.     

The effect of various compatibilizers on thermal,mechanical, and morphological properties of polystyrene/polypropylene blends

The effects of various compatibilizers on thermal, mechanical and morphological properties of 50/50 polypropylene/polystyrene blends were investigated. Various compatibilizers, polystyrene-(ethylene/butylenes/ styrene) (SEBS), ethylene vinyl acetate (EVA), polystyrene-butylene rubber (SBR) and blend of compatibilizers SEBS/PP-g-MAH, EVA/PP-g-MAH, and SBR/PP-g-MAH were used. Differential scanning calorimetry, thermogravimetric analysis, wide-angle X-ray scattering, scanning electron microscopy, microhardness, and Izod impact strength were adopted. It was found that the influence of various compatibilizers was appeared on all the properties studied. The properties of the blends compatibilized with SEBS, EVA, and SBR are very distinct from those of blends compatibilized with blend of compatibilizers. Results show that compatibilized blends with the blend of compatibilizers EVA/PP-g-MAH, SBR/PP-g-MAH, and SEBS/PP-g-MAH or SBR were relatively more stable than the uncompatibilized blend and blend compatibilized with SEBS or EVA. The compatibilizer does not only reduce the interfacial tension or increase the phase interfacial adhesion between the immiscible polymers, but greatly affects the degree of crystallinity of blends.

     

Preparation and characterization of flame retardant and low smoke releasing oil-resistant EVA/NBR blends

Nano-Si O2 and/or Mo O3 were introduced to ethylene-vinyl acetate/nitrile butadiene rubber(EVA/NBR) blends containing magnesium hydroxide(MH) and red phosphorus(RP) to further improve the mechanical properties, oil resistance, smoke suppression and flame retardancy. The results indicated that the tensile strength and oil resistance were significantly improved by incorporating nano-Si O2. Smoke suppression tests for EVA/NBR blend samples showed that both nano-Si O2 and Mo O3 can significantly reduce smoke release amount. The flammability characterization indicated that the blended sample with an LOI value of 33.0 could achieve V-0 level in the UL-94 test. Cone calorimetry test data showed the peak heat release rate was 67% lower than that for pure EVA/NBR. Thermal analysis showed that the presence of both nano-Si O2 and Mo O3 was beneficial to promoting char formation of the EVA/NBR blends. Char residual analysis suggested that Mo O3 aggregated in solid phase during combustion.     

Effect of the top layer modification of polymers on their thermostability and flammability

Thermal properties, ageing resistance and flammability of peroxide vulcanizates of butadiene-acrylonitrile rubber Perbunan NT 1845 (NBR) of Bayer, modified in bulk and on a surface with synthesized hybrid functional poly(methylsiloxanes) were investigated. The derivatographic, DSC, oxygen index and FTIR methods were applied. It was stated that addition of poly(methylsiloxanes) caused distinct increase of ageing resistance and of NBR vulcanizates and decrease of their thermal decomposition rate and flammability, providing self-extinguishing samples. The mechanism of addition reactions of Si–H bond to multiple bonds of NBR has been proposed.     

Photocrosslinking of EVA/inorganic filler blends and characteristics of related properties

The blends of EVA filled with talc, calcium carbonate, and glass ball (GB) have been photocrosslinked by UV irradiation in the presence of benzophenone (BP) as a photoinitiator and triallyl isocyanurate (TAIC) as a crosslinker. The various factors affecting the crosslinking process and the related properties have been studied by gel determination, heat extension test, mechanical and thermal aging test, UV spectroscopy, and scanning electron microscopy. The results show that the EVA/talc, EVA/CaCO₃, and EVA/GB samples of 1 mm thickness filled with 25 phr inorganic filler can be photocrosslinked to gel content of above 70 wt% by 5 sec UV‐irradiation under optimum conditions, which is sufficient for some applications of EVA blend materials. The crosslinking rate and final gel content level are in the order of EVA/GB > EVA/talc > EVA/CaCO₃. The data from mechanical and thermal aging tests give evidence that the photocrosslinked EVA/talc, EVA/CaCO₃, and EVA/GB samples are of much better tensile strength and thermal aging properties than those of the unphotocrosslinked ones. Copyright © 2009 John Wiley & Sons, Ltd.     

Fly ash particles and precipitated silica as fillers in NR/CR vulcanizates under thermal and thermal‐oil ageing

The loading effect of precipitated silica (PSi) and fly ash‐based silica (FASi) on mechanical properties of natural rubber/chloroprene (NR/CR) under thermal and thermal‐oil ageing was investigated with variation in NR content in the NR/CR blends. The selected results were compared with vulcanized NR/nitrile rubber (NR/NBR) blends. The cure time of CR vulcanizate was found to decrease with increasing NR content, but increased with silica fillers. The Mooney viscosity for CR vulcanizates reduced with increasing NR content. The addition of NR had no effect on tensile modulus and tensile strength for the FASi filled NR/CR, but the opposite trend was observed for the PSi filled NR/CR. The post‐curing effect was more significant in PSi filled NR/CR than in FASi filled NR/CR. The tensile strength of the NR/CR vulcanizates was slightly reduced after thermal ageing especially at high NR content, more extreme reduction being found by thermal‐oil ageing. The elongation at break of NR/CR with both silica fillers ranged from 400 to 900%. The hardness results were similar to the tensile modulus. The addition of PSi in NR/CR considerably increased the tear strength, but less pronounced effect was found for FASi. The resilience properties of NR/CR tended to decrease with increasing silica content. The compression set became poorer when NR content was increased. The PSi showed higher improvement in compression set than the FASi. The effects of silica and ageing on the mechanical properties for NR/CR vulcanizates were similar to those for NR/NBR vulcanizates. Copyright © 2009 John Wiley & Sons, Ltd.