Inhomogeneous structure and glass-forming ability in Zr-based bulk metallic glasses

Recently, a series of quaternary Zr-based bulk metallic glasses (BMGs), i.e., Zr₅₃Cu_18.7Ni₁₂Al_16.3, Zr_51.9Cu_23.3Ni_10.5Al_14.3 and Zr_50.7Cu₂₈Ni₉Al_12.3, have been developed and their glass-forming ability (GFA) increases with Cu concentration. In this work, atomic structures of the three BMGs were rebuilt by reverse Monte Carlo simulations based on the reduced pair distribution functions measured by high energy X-ray diffraction. The results show that a certain amount of substitution of short Zr-Cu, Cu-Cu pairs with long Zr-Zr and Zr-Al pairs enhances the local denser packing of Kasper polyhedral centered by Zr and Al atoms. A cell sub-divided method is proposed to describe the fluctuation of local number density which is found to follow the normal distribution function. The largest possible free volume in the three alloys is found to approaches to 3.8 Å. For the three alloys, the enhancement of GFA with increasing Cu content is due to the increase in the fluctuation degree of local density instead of the dense packing.     

Fabrication and characterization of metallic glasses with a specific microstructure for micro-electro-mechanical system applications

Metallic glass microstructures with high aspect ratios for micro-electro-mechanical system applications have been fabricated by micro-electro-discharge machining and selective electrochemical dissolution methods. Micro-holes and three-dimensional microstructures machined on the La₆₂Al₁₄Ni₁₂Cu₁₂, Zr₅₅Al₁₀Ni₅Cu₃₀ and Cu₄₆Zr₄₄Al₇Y₃ bulk metallic glasses by micro-electro-discharge machining are evaluated by using X-ray diffraction, scanning electron microscopy, and nanoindentation. The experimental results demonstrate that the machined samples kept their amorphous structure without devitrification, and their machining characteristics are related to the thermo-physical properties of the alloys and the electrode diameters. Porous, single-pore and thin-walled Zr-based metallic glass tubes with micro-pore structures can be prepared by selective electrochemical dissolution method. The high aspect ratio microstructures fabricated by the two methods have the potential applications as micro-nozzles, polymer micro-injection molding tools, micro-channels or micro-flow meters in micro-electro-mechanical system devices.     

Determination of activation energies for nucleation and growth from isothermal differential scanning calorimetry data

Differential scanning calorimetry (DSC) is usually adopted to analyze solid-state phase transformation incorporating nucleation, growth and impingement. Then, for isothermal transformation, time-dependent Avrami exponent and overall effective activation energy can always be deduced using recipes, which are derived from an analytical phase transformation model. On this basis, a concise and reliable approach to determine time-independent activation energies for nucleation and growth is proposed. Numerical calculations have demonstrated that the new approach is sufficiently precise under different conditions of transformation (e.g. nucleation: mixed nucleation and Avrami nucleation; growth: interface-controlled growth and diffusion-controlled growth; impingement: randomly nuclei dispersed, anisotropic growth and non-random nuclei distributions). Application of the approach in crystallization of Zr₅₅Cu₃₀Al₁₀Ni₅, Zr₅₀Al₁₀Ni₄₀ and Cu₄₆Zr₄₅Al₇Y₂ bulk amorphous alloys as measured by isothermal DSC was performed.     

The effect of annealing on the mechanical properties of a ZrAlNiCu metallic glass

In this paper, the effects of annealing and nanocrystallization on the mechanical properties of a Zr₅₅Al₁₀Ni₅Cu₃₀ metallic glass have been studied. It has been shown that the high volume fractioned nanocrystals facilitate the formation of shear bands and thus decrease the yield stress. At the same time, the nanocrystals also facilitate the formation of interfacial voids during compression, resulting in substantial decrease in the plasticity of the metallic glass.     

Crystallization behaviors of Al-Ni-La amorphous alloys with trace Ti and B

Effects of the single or simultaneous addition of trace Ti and B (?1 at.%) on the glass-forming ability (GFA) and crystallization behaviors of Al₈₈Ni₆La₆ and Al₈₉Ni₆La₅ amorphous alloys were investigated by X-ray diffraction and differential scanning calorimetry. The addition of trace Ti and B deteriorates the GFA, but improves the thermal stability especially if Ti is added singly. The crystallization onset temperature T_x1 of the first exothermic peak increases by 29.5 and 18.0 K when 1% of the Al atoms in Al₈₈Ni₆La₆ and Al₈₉Ni₆La₅ are replaced by Ti, respectively. However, the primary phase during annealing remains unchanged.     

Potentiodynamic polarization studies on amorphous Zr46.75Ti8.25Cu7.5Ni10Be27.5, Zr65Cu17.5Ni10Al7.5, Zr67Ni33 and Ti60Ni40 in aqueous HNO3 solutions

Potentiodynamic polarization studies were carried out on virgin specimens of Zr-based bulk amorphous alloys Zr_46.75Ti_8.25Cu_7.5Ni₁₀Be_27.5 and Zr₆₅Cu_17.5Ni₁₀Al_7.5, and conventional-type binary amorphous alloys Zr₆₇Ni₃₃ and Ti₆₀Ni₄₀ in solutions of 0.2 M, 0.5 M and 1.0 M HNO₃ at room temperature. The values of the corrosion current density (I_corr) for the bulk amorphous alloy Zr_46.75Ti_8.25Cu_7.5Ni₁₀Be_27.5 were found to be comparable with those of Zr₆₅Cu_17.5Ni₁₀Al_7.5 in 0.2 M and 0.5 M HNO₃, but the value of I_corr for the former was almost three times more than that of the latter in 1.0 M HNO₃. In the case of conventional binary amorphous alloys, Ti₆₀Ni₄₀ showed lower value of I_corr as compared to Zr₆₇Ni₃₃ in 0.5 M and 1.0 M HNO₃ and a comparable value of I_corr in 0.2 M HNO₃. In general, the binary Ti₆₀Ni₄₀ displayed the best corrosion resistance among all the alloys in all the cases and the corrosion current density (I_corr) for all the alloys was found to increase with the increasing concentration of nitric acid. It is noticed that the bulk amorphous alloys do not possess superior corrosion resistance as compared to conventional binary amorphous alloys in aqueous HNO₃ solutions. The observed differences in their corrosion behavior are attributed to different alloy constituents and composition of the alloys investigated.     

Phonon dispersion in bulk metallic glass Zr55Cu30Al10Ni15

The expressions for the phonon frequencies of Zr₅₅Cu₃₀Al₁₀Ni₁₅ bulk metallic glass employing a simple model given by Bhatia and Singh for a hypothetical one-component metallic glass are derived both for longitudinal and transverse modes of excitations. The model assumes a central force, effective between the nearest neighbours, and a volume dependent force. Both types of excitations of phonons are computed for the Zr₅₅Cu₃₀Al₁₀Ni₁₅ bulk metallic glass for the first time both for self-consistent screening of conduction electrons with and without the inclusion of correlation effects. Phonon frequency expressions reproduce the main characteristic features of the dispersion curves. The theoretical results predicted are in a good agreement with available experimental data of different quaternary bulk metallic glasses having same constituents. These are also compared to the theoretical results of a quaternary glass to have an insight of the structural behavior of the glass under consideration.     

Mechanical properties and ion irradiation of bulk amorphous Zr55Cu30Al10Ni5 alloy

The bulk amorphous Zr₅₅Cu₃₀Al₁₀Ni₅ alloy is one of the widely studied Zr-based alloys due to very attractive thermal and mechanical properties. Alloy ribbons and bulk samples were synthesized by Cu mould casting and characterized by SEM/EDS, DSC and XRD. Mechanical properties like Vicker’s hardness, nanohardness and elastic modulus etc. were measured. Ion irradiation of the samples was carried out to enhance the surface properties without altering the amorphous nature of the bulk material. Ion irradiation by singly charged Ar⁺ enhanced the hardness as well as elastic modulus considerably.     

Glass-forming ability and crystallization of bulk metallic glass (HfxZr1−x)52.5Cu17.9Ni14.6Al10Ti5

We have produced a series of bulk metallic glasses of composition (Hf_xZr_1−x)_52.5Cu_17.9Ni_14.6Al₁₀Ti₅ (with x=0-1) by an arc melting/suction casting method. The density of these alloys increases by nearly 67% with increasing Hf content from 6.65 g/cm³ (x=0) to 11.09 g/cm³ (x=1). Over the same composition range the glass-forming ability decreases, as demonstrated by the size of the largest amorphous ingots that can be cast without crystallization. Although both the glass transition temperature and the melting temperature increase linearly with increasing Hf content, the reduced glass transition temperature (T_g/T_m) decreases, from 0.64 (x=0) to 0.62 (x=1), which suggests that the `confusion principle' correlating increased glass-forming ability with increased number of components, does not apply in this case due to the chemical similarity between Zr and Hf. A different crystallization behavior is observed for Zr-based and Hf-based glasses. The final crystalline phases are CuZr₂ and Zr₂Ni for Zr-based alloys, and Al₁₆Hf₆Ni₇ and CuHf₂ for Hf-based alloys.     

Devitrification of Ni-based glassy alloys containing noble metals in relation with the supercooled liquid region

The formation of the supercooled liquid region and devitrification behavior of Ni-based glassy alloys were studied by using X-ray diffraction, transmission electron microscopy, differential scanning calorimetry and isothermal calorimetry. oC68 Ni₁₀Zr₇-type phase is primarily formed in the studied alloys in the initial stage of the devitrification process by nucleation and three-dimensional diffusion controlled growth. The replacement of Cu by Ni in Cu₅₅Zr₃₀Ti₁₀Pd₅ glassy alloy induces precipitation of oC68 Ni₁₀Zr₇ phase directly from the glassy phase. The reasons for such a behavior are discussed taking into account mixing enthalpy in a liquid state and the interval of the supercooled liquid region.     

Effect of microalloying on the glass-forming ability of Cu60Zr30Ti10 bulk metallic glass

One atomic percent of Sn and Si each was added (replacing Zr) to the bulk-glass-forming Cu₆₀Zr₃₀Ti₁₀ alloy. Sn improves the glass-forming ability (GFA) of the alloy, while Si triggers nanocrystalline phase formation in the glassy matrix, as resolved by high-resolution transmission electron microscopy. The observed variation does not originate from atomic size and/or heats of mixing effects. The results described here indicate, rather, that Sn improves GFA because it reduces the liquidus temperature and shifts the composition toward the off-eutectic reaction during melting.     

Ductility improvement of Zr-Cu-Ni-Al glassy alloy

We studied the relationship between the phase diagrams and formation of crystalline inclusions in cast samples in order to improve the ductility of Zr-Cu-Ni-Al bulk amorphous alloy. A Zr₅₀Cu₄₀Al₁₀ bulk amorphous alloy with a composition close to the ternary eutectic point has no crystalline inclusions and possesses superior mechanical properties of tensile strength σ_B=2000 MPa, Young’s modulus E=107 GPa and Vickers hardness HV=580. Oxygen embrittlement of Zr-Cu-Ni-Al bulk amorphous alloys can be avoided in the Zr₅₀Cu₃₀Ni₁₀Al₁₀ bulk amorphous alloy, which exhibits superior ductility and resistance to oxidation. Furthermore, we tried to improve ductility by cold rolling by making use of the apparent work-softening phenomenon of Zr-Cu-Ni-Al bulk amorphous alloys. Preliminary studies indicated that cold rolling to produce a fine slip-band structure, which enabled uniform deformation and superior deformability, is an important procedure for improving the ductility of Zr-Cu-Ni-Al bulk amorphous alloys.     

Investigation of viscosity and crystallization in supercooled-liquid region of Zr-based glassy alloys

Using viscosity measurement method and in-situ heating synchrotron radiation, the viscosity of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)_100 ? xY_x (x = 0, 0.5, 1, 2) bulk metallic glasses (BMGs) in their supercooled liquid regions (SLRs) and the in-situ heating nucleation were investigated, respectively. In the SLR, the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ metallic glass which shows distinct plastic strain in compression exhibits higher viscosity than the other three BMGs, however their Poisson's ratios are almost the same. The synchrotron diffraction results show that crystallization happened in the SLR of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ glassy alloy, which could be the reason for the higher viscosity and larger plastic strain in compression compared to the other three alloys. The fracture surfaces of the glassy alloys were observed and analyzed.     

The effect of Sn addition on the glass-forming ability of Cu-Ti-Zr-Ni-Si metallic glass alloys

The effect of Sn substitution for Ni on the glass-forming ability was studied in Cu₄₇Ti₃₃Zr₁₁Ni_8−xSn_xSi₁ (x=0,2,4,6,8) alloys by using thermal analysis and X-ray diffractometry. With increasing x from 0 to 8, the glass transition temperature, T_g, of melt-spun Cu₄₇Ti₃₃Zr₁₁Ni_8−xSn_xSi₁ alloys increased gradually from 720 to 737 K. On the other hand, the crystallization temperature, T_x, increased from 757 K at x=0 to 765 K at x=2, being nearly same with further increase of x. Partial substitution of Ni by Sn in Cu₄₇Ti₃₃Zr₁₁Ni₈Si₁ promotes the glass formation. Both amorphous Cu₄₇Ti₃₃Zr₁₁Ni_8−xSn_xSi₁ alloys prepared by melt spinning and injection casting showed similar crystallization process during continuous heating in DSC. Temperature range of undercooled liquid region exhibits good correlation with the critical diameter for the formation of an amorphous phase in injection casting.     

Crystallization kinetics of the Zr61Al7.5Cu17.5Ni10Si4 alloy using isothermal DSC and TEM observation

The crystallization behavior and microstructure development of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy during annealing were investigated by isothermal differential scanning calorimetry, X-ray diffractometry and transmission electron microscopy. During isothermal annealing of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy at 703 K, Zr₂Cu crystals with an average size of about 5 nm were first observed during the early stages (30% crystallization) of crystallization by TEM. The Zr₂Cu crystal size increased with annealing time and attained an average size of 20 nm corresponding to the stage of 80% crystallization. In addition, the change in particle size with increasing annealing time exhibited a linear relationship between grain growth time and the cube of the particle size for the Zr₂Cu type crystalline phase. This indicates that the crystal growth of the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ alloy belongs to a thermal activated process of the Arrhenius type. The activation energy for the grain growth of Zr₂Cu is 155 ± 20 kJ/mol in the Zr₆₁Al_7.5Cu_17.5Ni₁₀Si₄ amorphous alloy. The lower activation energy for grain growth in compared to that for crystallization in Zr₆₅Cu₃₅ 440 kJ/mol crystal corresponds to the rearrangement of smaller atoms in the metallic glass, Al or Si (compare to Zr).     

Effect of Ni-addition on the crystallization behavior and the oxidation resistance of Zr-based metallic glasses below the crystallization temperature

The crystallization behavior of Zr_65.0Al_7.5Ni_10.0Cu_17.5 metallic glasses by addition of Ni with 753 K annealing treatment and its effect on the oxidation resistance around the supercooled liquid region at 663 K were studied. By annealing at 753 K, the nanocrystalline phase of bct-Zr₂Cu precipitates was observed in the Zr_65.0Al_7.5Cu_27.5 specimen, while microstructures consisting of finer nanocrystalline bct-Zr₂Cu, fcc-Zr₂Ni and Zr₆Al₂Ni formed in the Zr_65.0Al_7.5Ni_10.0Cu_17.5 specimen. The oxidation resistance of the melt-spun Zr_65.0Al_7.5Ni_10.0Cu_17.5 specimen was improved by addition of Ni, which is evidenced by less mass gain and thin oxide scale. The microstructural refinement by the formation of numerous nanocrystalline phases of bct-Zr₂Cu, fcc-Zr₂Ni and Zr₆Al₂Ni from the matrix resulted in an improvement of the oxidation resistance, whereas a relative coarse nanocrystalline phase consisting of bct-Zr₂Cu exhibited fast oxidation along grain boundaries. Although the oxide species for both specimens were composed of a large amount of CuO/Cu₂O, some tetragonal and monoclinic-ZrO₂ as well as a minor amount of the oxide state of Cu³⁺, the amount of oxides especially for ZrO₂ in the Zr_65.0Al_7.5Ni_10.0Cu_17.5 specimen was lower, which was probably due to suppressed oxygen diffusion in ZrO₂.     

Crystallization behavior of Ce70−xAl10Cu20Cox (x = 0, 1, 3, 5 at.%) amorphous alloys

The effect of Co addition (substituting for Ce) on crystallization behavior of Ce₇₀Al₁₀Cu₂₀ amorphous alloys has been investigated using X-ray diffraction (XRD), differential thermal analysis (DTA) and transmission electron microscopy (TEM). The Co addition has an obvious effect on topological short-range ordering of Ce–Al–Cu–(Co) amorphous alloys. Moreover, the Co addition can slightly improve the thermal stability of Ce–Al–Cu based amorphous alloys. The 1 and 3 at.% Co additions do not obviously change the crystallization behavior of the Ce–Al–Cu–(Co) amorphous alloys, and the final crystallization products are FCC–CeAlCu(Co)O. However, the 5 at.% Co addition can alter the crystallization behavior of the Ce₇₀Al₁₀Cu₂₀ amorphous alloys. Proper content of Co can effectively suppress the formation of oxide phases during annealing of the Ce–Al–Cu–(Co) amorphous alloys.     

Glass forming ability of the Al–Ce–Ni system

In the present work, the glass forming ability (GFA) and its compositional dependence on Al–Ni–Ce system alloys were investigated as a function of several thermal parameters. Rapidly quenched Al₈₅Ni_15?XCe_X (X = 4,5,6,7,10), Al₉₀Ni₅Ce₅, Al₈₉Ni_2.4Ce_8.6, Al₈₀Ni_15.6Ce_4.4 and Al₇₈Ni_18.5Ce_3.5 amorphous ribbons were produced by melt-spinning and the structural transformation during heating was studied using a combination of X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The results showed that the GFA and the thermal stability in the Al-rich corner of Al–Ni–Ce system alloys were enhanced by increasing the solute content and specifically the Ce content.     

Effects of Sn addition on the glass forming ability and crystallization behavior in Ni-Zr-Ti-Si alloys

The effect of Sn substitution for Si on the glass forming ability (GFA) and crystallization behavior has been studied in Ni₅₉Zr₂₀Ti₁₆Si_5 − xSn_x (x=0, 3, 5) alloys. A bulk amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy with diameter up to 3 mm can be fabricated by injection casting. Partial substitution of Si by Sn in Ni₅₉Zr₂₀Ti₆Si_5 − xSn_x alloys improves the glass forming ability. The improved GFA of the Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy is can be explained based on the lowering of liquidus temperature. The crystallization sequence becomes completely different with addition of Sn. The amorphous Ni₅₉Zr₂₀Ti₁₆Si₅ alloy crystallizes via precipitation of only a cubic NiTi phase in the first crystallization step, whereas the amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy crystallizes via simultaneous precipitation of orthorhombic Ni₁₀(Zr,Ti)₇ and cubic NiTi phases. Addition of Sn in the Ni₅₉Zr₂₀Ti₁₆Si₅ alloy suppresses the formation of the primary cubic NiTi phase. The bulk amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy exhibits high compressive fracture strength of about 2.7 GPa with a plastic strain of about 2%.     

Investigation of glass forming ability in Ce–Al–Ni alloys

The compositional dependence of the glass forming ability (GFA), the correlation between their GFA and the GFA related parameters, and the thermal stability of the Ce–Al–Ni alloys were investigated. Rapidly quenched Ce₆₅Al_xNi_35 ? x (x = 2, 5, 10, 17, 20) and Ce₇₀Al_xNi_30 ? x (x = 2, 5, 10, 15, 20) ribbons were prepared by melt spinning, and their phase transformations were studied by X-ray diffraction (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The experimental results indicated that the GFA of Ce₆₅Al_xNi_35 ? x (x = 2, 5, 10, 17, 20) and Ce₇₀Al_xNi_30 ? x (x = 2, 5, 10, 15, 20) alloys increased firstly and then decreased with the increasing of the Al content up to 20 at.%, respectively. It was found that only one parameter, F₁, in evaluated currently available empirical GFA parameters searching for metallic glasses with a good GFA, can reflect the GFA of the Ce–Al–Ni alloys. It was indicated that the thermal stability of alloy with fully amorphous maybe lower than that of alloy with partial amorphous.