Alkali Hydrothermal Synthesis of Na0.1Ca0.9TiO3 Nanorods as Heterogeneous Catalyst for Transesterification of Camelina Sativa Oil to Biodiesel

Orthorhombic perovskite Na_0.1Ca_0.9TiO₃ nanorods were synthesized at low calcination temperature via alkali hydrothermal synthesis. The synthesized nanorods exhibits a square based prism morphology, with a width and length of 200–500 nm and 2–3 μm respectively. The structural, textural and basic characteristics of the catalyst were examined by SEM, TEM, XRD and BET. The growth direction of the nanorods was confirmed to be along the long symmetry [110] zone axis and the exterior surfaces are found to be polar (110) and (002) with either Ti or Ca exposed in those facets. The catalytic activity of the nanorods was investigated for the transesterification of the low-input Camelina Sativa oil and methanol to give the fatty acid methyl ester (FAME). Effects of important reaction parameters such as methanol to oil molar ratio, catalyst dosage, reaction temperature and reaction time on oil conversion were examined. Optimized biodiesel yield of 93 % was achieved with catalyst dosage of 6 % w/w, methanol to oil molar ratio of 36:1 at reaction temperature of 60 °C for 8 h.     

Montmorillonite-supported KF/CaO: a new solid base catalyst for biodiesel production

Biodiesel is an alternative to petroleum-derived diesel fuel; development of a high-efficiency base catalyst to be used in heterogeneous biodiesel production is still a challenge. In this paper, a novel solid base catalyst, KF- and CaO-supported montmorillonite (KCa/MMT) was successfully synthesized by a facile impregnation method, and used for producing biodiesel in transesterification of commercial soybean oil with methanol. The catalysts were characterized by X-ray diffraction, carbon dioxide temperature-programmed desorption and scanning electron microscopy. Effects of the parameters, such as the loading amount of KF, the amount of KCa/MMT, and the methanol to oil molar ratios, on the yield of biodiesel were investigated. A maximum biodiesel yield of 98 % was obtained under the optimal reaction conditions. The separated catalyst can be directly used in the next round of reactions and gave a satisfactory yield. Furthermore, analysis of the catalyst's tolerance to oil-containing water or free fatty acids, and a kinetic study were also carried out. Koros–Nowak tests were designed and conducted, and it was proven that the heat and mass transfer were not limited by the reaction rate.     

Thermogravimetry study of the ester interchange of sunflower oil using Mg/Al layered double hydroxides (LDH) impregnated with potassium

Mg/Al layered double hydroxides (LDH) containing KI were synthesized and tested as basic heterogeneous catalysts for transesterification of sunflower oil, in order to obtain biodiesel. The process was carried out using reflux with 15:1 molar ratio of methanol to sunflower oil, and catalyst concentration of 2 mass%. The characterization of sunflower oil and biodiesel was accomplished according to ASTM and EN standard methods. The gas chromatographic and TG/DTG profiles were evaluated, and the results of yield and conversions were compared. The gas chromatographic analysis showed that the catalysts were effective in converting vegetable oil into biodiesel, specially using LDH catalysts modified with KI and molar ratio Mg/Al = 1, with conversions higher than 99 % indicating the strong influence of the chemical composition and controlled basicity, due to the presence of potassium in the structure of the catalyst.     

CaO-MgO@CoFe_2O_4磁性固体碱的制备及其大豆油酯交换反应催化性能

以草酸盐为前驱体采用两步法制备了一种以CaO-MgO作为活性组分,以CoFe_2O_4作为磁核的磁性固体碱催化剂,并用于大豆油与甲醇的酯交换反应合成生物柴油。对制备的磁性固体碱催化剂进行了磁滞回线、X-射线衍射(XRD)、CO_2-TPD及透射电镜(TEM)表征。考察了不同核壳物质的量比、焙烧温度、反应温度、反应时间、醇油物质的量比以及催化剂用量等因素对大豆油转化为生物柴油产率的影响。结果表明,采用核壳物质的量比为1∶6、焙烧温度为700℃所制备的CaO-MgO@CoFe_2O_4催化剂,当醇油物质的量比为12、催化剂用量为大豆油质量的1.0%时,在65℃下反应时间3 h,生物柴油收率高达97.1%。该催化剂具有较好的重复利用性能,重复利用四次后生物柴油的收率仍可达90%。     

Enzymatic Biodiesel Synthesis in Semi-Pilot Continuous Process in Near-Critical Carbon Dioxide

A semi-pilot continuous process (SPCP) for enzymatic biodiesel synthesis utilizing near-critical carbon dioxide (NcCO₂) as the reaction medium was developed with the aim of reducing the reaction time and alleviating the catalyst inhibition by methanol. Biodiesel synthesis was evaluated in both lab-scale and semi-pilot scale reactors (batch and continuous reactors). In a SPCP, the highest conversion (～99.9 %) in four and a half hours was observed when three-step substrate (methanol) addition (molar ratio [oil/methanol]?=?1:1.3) was used and the reaction mixture containing enzyme (Lipozyme TL IM, 20 wt.% of oil) was continuously mixed (agitation speed?=?300 rpm) at 30 °C and 100 bar in a CO₂ environment. The biodiesel produced from canola oil conformed to the fuel standard (EU) even without additional downstream processing, other than glycerol separation and drying.     

Biodiesel Preparation from Jatropha curcas Oil Catalyzed by Hydrotalcite Loaded With K2CO3

This paper discusses the synthesis of biodiesel catalyzed by solid base of K₂CO₃/HT using Jatropha curcas oil as feedstock. Mg–Al hydrotalcite was prepared using co-precipitation methods, in which the molar ratio of Mg to Al was 3:1. After calcined at 600 °C for 3 h, the Mg–Al hydrotalcite and K₂CO₃ were grinded and mixed according to certain mass ratios, in which some water was added. The mixture was dried at 65 °C, and after that it was calcined at 600 °C for 3 h. Then, this Mg–Al hydrotalcite loaded with potassium carbonate was obtained and used as catalyst in the experiments. Analyses of XRD and SEM characterizations for catalyst showed the metal oxides formed in the process of calcination brought about excellent catalysis effect. In order to achieve the optimal technical reaction condition, five impact factors were also investigated in the experiments, which were mass ratio, molar ratio, reaction temperature, catalyst amount and reaction time. Under the best condition, the biodiesel yield could reach up to 96%.     

Transesterification of Soybean Oil Catalyzed by Calcium Hydroxide which Obtained from Hydrolysis Reaction of Calcium Carbide

Calcium carbide residue (CCR) was investigated in transesterification reaction of triglycerides to determine its viability as a solid catalyst for biodiesel synthesis. Literature survey showed that CCR has never been studied as a solid catalyst in the transesterification of triglyceride. The scope of the study includes the effects of CCR calcination temperature, calcination time, the alcohol/oil molar ratio, the catalyst amount (wt % of oil) and the reaction time. The relationship between chemical composition and catalytic activity of waste cement was also investigated. These CCR catalysts, thermally activated at 600 °C, can give rise to fatty acid methyl esters (FAME) purity higher than 99.5%, after 3 h of reaction, when oil/methanol molar ratio of 1/12 and 1 wt % of the catalyst were employed. Application of CCR as catalyst for biodiesel production in this study may not only provide a cost‐effective and environment friendly way of recycling CCR waste but also reduce hopefully the cost of biodiesel production.     

Comparative assessment of the ability of a microwave absorber nanocatalyst in the microwave-assisted biodiesel production process

In this study, a carbon-supported KOH/Ca₁₂Al₁₄O₃₃ nanocomposite was fabricated via the microwave combustion method, in which dextrose was used as a carbon source, and its activity in the microwave-assisted transesterification reaction as a microwave absorption material was assessed. The samples were characterized by X-ray diffraction, Fourier transform infrared spectroscopy, thermogravimetry, Brunauer–Emmett–Teller (BET), field-emission scanning electron microscopy, and energy dispersive X-ray analyses. The results showed that the carbonate and noncarbonate samples had a calcium aluminate (Ca₁₂Al₁₄O₃₃) structure as a support. Different carbon groups were formed during preparation of the carbon-supported KOH/Ca₁₂Al₁₄O₃₃ nanocomposite, which improved its surface area and porosity. Although the samples presented similar basicity, the carbonated nanocomposite exhibited twice as much activity as the KOH/Ca₁₂Al₁₄O₃₃ nanocatalyst for conversion of canola oil to biodiesel in the microwave-assisted transesterification reaction at 270 W microwave power. The nanocomposite with a larger pore size made active sites easily accessible and exhibited higher catalytic ability where the conversion of 98.8% was obtained under the optimized conditions of 270 W microwave power, methanol/oil molar ratio of 15, 4 wt% of the nanocomposite, and 30 min of reaction time. The carbon-supported nanocatalyst can be reused for at least four times with less reduction in activity. Furthermore, the obtained biodiesel showed that it met the standard values (EN 14214 and ASTM D-6751) with respect to the density, kinematic viscosity at 40 °C, acid number, and flash point.     

Super rapid preparation of biodiesel over highly dispersed K2CO3 supported by LDH

A new heterogeneous K₂CO₃ supported by a layered double hydroxide (LDH), Mg–Al hydrotalcite, was prepared and used as a catalyst for the biodiesel preparation by a tri-component coupling transesterification of methanol, vegetable oil, and methyl acetate. K₂CO₃/Mg-Al exhibits high catalytic activities, and biodiesel yield can reach 99.48% within 20 min under 60°C, with 6 wt.% of K₂CO₃/Mg-Al, 1:1:12 molar ratio of rapeseed oil, methyl acetate, and methanol. Fourier-transform infrared spectroscopy, X-ray diffraction (XRD), scanning electron microscopy, nitrogen physical adsorption, thermogravimetry analysis, and CO₂-chemical adsorption were used to assess the physical properties of the prepared K₂CO₃/Mg-Al. Using the tri-component coupling transesterification, 12.2% cost reduce can be get by reducing the cost from 8458 to 7424 ¥/t compared with di-component transesterification containing oil and methanol as resource.     

沉淀方法对铜基甲醇合成催化剂前驱体及其性能的影响

 分别采用共沉淀法 (CP)、两步沉淀法 (TP) 和分步沉淀法 (FP) 制备了 Cu/ZnO/Al₂O₃ 甲醇合成催化剂. 结果发现, FP 催化剂上甲醇收率比 CP 催化剂上高 46.3%, 比 TP 催化剂上高 9.3%. 采用 X 射线衍射、微分热重分析、红外光谱、N₂ 吸附-脱附、程序升温还原及 N₂O 滴定等方法表征了催化剂. 结果表明, FP 催化剂前驱体中 (Cu,Zn)₂CO₃(OH)₂ 和 (Zn,Cu)₅(CO₃)₂(OH)₆ 两种高活性物相较多, 而 (Cu,Zn)₆Al₂(OH)₁₆CO₃•4H₂O 物相较少, 焙烧后形成了较多的 CuO-ZnO 固溶体, 同时形成了较多的碳酸盐, 因而催化活性更高.     

柠檬酸辅助固相研磨法制备铜基催化剂及在CO_2加氢合成甲醇反应中的性能研究

通过柠檬酸辅助固相研磨法制备铜基催化剂,采用XRD、TPR、TG-DSC、SEM、BET、TEM、XPS、CO_2-TPD等手段对催化剂性能进行表征.结果表明室温固相研磨的前驱体在惰性气体N_2中焙烧使体系中的CuO绝大部分被原位还原成Cu~0,不需外加H_2还原,直接制得了C/I-Cu/ZnO催化剂,催化剂具有中孔.利用高压固定床连续反应装置对催化剂活性进行了评价,结果表明,柠檬酸用量、前驱体焙烧温度、焙烧升温速率等条件对催化剂活性产生影响,当C_6H_8O_7/(Cu+Zn)摩尔比为1.2/1并Cu/Zn摩尔比1/1,前驱体在N_2中以3 K·min~(-1)升温速率于623 K焙烧3 h,制得的C/I-Cu/ZnO催化剂比表面积最大,Cu~0粒径最小,在CO_2加氢合成甲醇反应中表现出最佳的活性,CO_2转化率、甲醇选择性和产率分别达到了28.28%、74.29%和21.01%.与外加H_2还原的C/H-Cu/ZnO催化剂相比,原位还原C/I-Cu/ZnO催化剂比表面积较大,Cu~0的粒径较小,活性较高.     

Synthesis of micronized CaO assisted by NH4HCO3 with Ca(OH)2 and its application in heterogeneously catalyzing transesterification reaction for producing biodiesel

Micronized CaO with pores was synthesized by calcining the reaction product CaCO₃ from NH₄HCO₃ and Ca(OH)₂. Scanning electron microscopy, X‐ray diffraction, energy dispersive X‐ray spectroscopy, X‐ray fluorescence, Fourier transform infrared spectroscopy, and Brunauer–Emmett–Teller analysis were used to characterize CaO, which confirmed that after calcining at 800°C for 2 hr, CaCO₃ was completely converted into porous micronized CaO with a surface area of about 7.295 m²/g and a particle size of 0.5–1.5 μm. The porous CaO microparticles were used as heterogeneous catalysts for producing biodiesel from transesterification of soybean oil and methanol. The influences of reaction time, calcined temperature, and reusability of CaO were explored. The experiments showed that CaO has high catalytic activity for transesterification reaction, and the yield of biodiesel reaches more than 98% under the conditions of methanol/oil mole ratio of 9, and the catalyst amount (catalyst/oil) of 3% after reaction for 2.5 hr. The CaO catalyst can be recycled easily and it also has the advantage of low pollution. Simple synthetic route, low cost, high catalytic activity, good reusability, and great potential for industrialization are the advantages of the porous micronized CaO catalyst that was proposed in this work.     

Evaluation of the effect of Si/Mo and oil/alcohol ratios in the production of biodiesel from soybean oil

Mo-KIT-6 catalysts precursors obtained by direct hydrothermal synthesis using different Si/Mo molar ratios (10, 20, 30) were evaluated in the production of biodiesel from the transesterification of soybean oil with methanol. A 2² + 3PtCt factorial design was used to evaluate the influence of alcohol/oil and Si/Mo ratios on biodiesel yield. ANOVA statistical analysis showed that Si/Mo ratio was the most significant variable. The factorial design showed that the optimal conditions for maximizing the biodiesel yield are: using the 10_Mo-KIT-6 catalyst, and an alcohol/oil ratio of 20/1 at 150 °C for 3 h. However, using the 20_Mo-KIT-6 catalyst with an alcohol/oil ratio of 15/1 the biodiesel yield is close to the maximum, having the advantage of using a lower amount of methanol, which means that the separation of non-reacted alcohol will consume less energy.     

Zn-La复合氧化物催化剂用于甲醇与碳酸乙烯酯酯交换反应的研究

ZnO、La₂O₃和Zn-La复合氧化物催化剂用于甲醇与碳酸乙烯酯反应制备碳酸二甲酯和乙二醇。催化剂采用共沉淀法进行制备,并用BET、XRD、TG-DSC、CO₂-TPD和Hammett滴定等对催化剂进行表征。考察了Zn-La物质的量比、焙烧温度,反应条件（反应温度、反应时间、催化剂用量等）对催化剂活性的影响。结果表明,ZnLa复合氧化物物质的量比为2：1,焙烧温度为500℃时,催化剂表现了较好的催化效果。催化剂的活性与催化剂表面的碱性强度和碱量有关,碱量越多催化剂的活性越好。     

Transesterification of canola oil over Li/Ca-La mixed oxide catalyst: Kinetics and calcination temperature investigations

In this research, a solid 1%Li/Ca-La mixed oxide catalyst was prepared using co-precipitation method followed by wet impregnation. The prepared catalyst was used in the transesterification reaction of canola oil and methanol for biodiesel synthesis. The effects of calcination and reaction temperatures were investigated on the activity of the catalyst. In addition, rate of the reaction was studied through a kinetic model for which parameters were determined. Surface properties and structure of the catalyst were characterized through the powder X-ray diffraction (XRD), thermogravimetry/derivative thermogravimetry (TG/DTG), and Fourier transform infrared spectroscopy analysis. All these emphasized that the performance of the catalyst corresponded to the generation of the active sites and their thermal activation.     

Production of hydrogen by oxidative steam reforming of methanol over Cu/SiO2 catalysts

Selective production of hydrogen by oxidative steam reforming of methanol (OSRM) was studied over Cu/SiO₂ catalyst using fixed bed flow reactor. Textural and structural properties of the catalyst were analyzed by various instrumental methods. TPR analysis illustrates that the reduction temperature peak was observed between 510?K and 532?K at various copper loadings and calcination temperatures and the peaks shifted to higher temperature with increasing copper loading and calcination temperature. The XRD and XPS analysis demonstrates that the copper existed in different oxidation states at different conditions: Cu₂O, Cu⁰, CuO and Cu(OH)₂ in uncalcined sample; CuO in calcined sample: Cu₂O and metallic Cu after reduction at 600?K and Cu⁰ and CuO after catalytic test. TEM analysis reveals that at various copper loadings, the copper particle size is in the range between 3.0?nm and 3.8?nm. The Cu particle size after catalytic test increased from 3.6 to 4.8?nm, which is due to the formation of oxides of copper as evidenced from XRD and XPS analysis. The catalytic performance at various Cu loadings shows that with increasing Cu loading from 4.7 to 17.3?wt%, the activity increases and thereafter it decreases. Effect of calcination shows that the sample calcined at 673?K exhibited high activity. The O₂/CH₃OH and H₂O/CH₃OH molar ratios play important role in reaction rate and product distribution. The optimum molar ratios of O₂/CH₃OH and H₂O/CH₃OH are 0.25 and 0.1, respectively. When the reaction temperature varied from 473 to 548?K, the methanol conversion and H₂ production rate are in the range of 21.9–97.5% and 1.2–300.9?mmol?kg^?1?s^?1, respectively. The CO selectivity is negligible at these temperatures. Under the optimum conditions (17.3?wt%, Cu/SiO₂; calcination temperature 673?K; 0.25 O₂/CH₃OH molar ratio, 0.5 H₂O/CH₃OH molar ratio and reaction temperature 548?K), the maximum hydrogen yield obtained was 2.45?mol of hydrogen per mole of methanol. The time on stream stability test showed that the Cu/SiO₂ catalyst is quite stable for 48?h.     

Preparation of acid–base bi-functional hydrotalcite based catalyst for converting Vietnamese coconut oil to green hydrocarbons

Acid–base bi-functional hydrotalcite like compounds based on partial incorporation of Al³⁺ into brucite structure of Mg(OH)₂ with various molar ratios were prepared through co-precipitation method. The co-precipitation of the precursors produced precipitations followed by drying at 120 °C for 12 h and calcination in air flow at 500 °C for 6 h to obtain the catalysts (Mg–Al HLCs). Many techniques including XRD, TG–DTA, EDX, NH₃-TPD, CO₂-TPD, GC–MS and XANES were used to characterize and optimize Mg/Al molar ratio based on the thermal stability of the Mg–Al HLCs and their activities in decarboxylation process of coconut oil. The results showed that the best molar ratio of Mg/Al was 3/1 providing a stable hydrotalcite like structure, and the catalyst possessed both acid and base sites on its surface enhancing its activity and selectivity in the decarboxylation process. The catalysts revealed high performance in the decarboxylation process of coconut oil established at 400 °C for 4 h for green hydrocarbons belonging to kerosene fractions.     

生物柴油催化剂KF/Zn-Al固体碱的制备及表征

采用共沉淀、高温焙烧及KF掺杂Zn-Al类水滑石的方法制备了KF/Zn-Al固体碱催化剂。 通过正交试验考察了制备条件对KF/Zn-Al固体碱催化活性的影响,得到的优化条件为：陈化温度353 K、陈化时间16 h、焙烧温度823 K、焙烧时间6 h及m(KF)/m(Zn-Al)=1。 以优化条件下制备的KF/Zn-Al固体碱为催化剂,在n(醇)/n(油)=9、m(催化剂)/m(油)=0.04、反应温度338 K、反应时间0.5 h的条件下,菜籽油转化率可达97.75%。 采用TG DTG、BET、XRD、SEM技术及Hammett指示剂法对催化剂及其前驱体进行了表征。 对催化剂结构及表面性质与其活性之间的关系进行了讨论。     

Optimization of process conditions for biodiesel production over CaO–Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript> catalyst using response surface methodology

CaO–Al₂O₃/ZrO₂ mixed oxide catalyst was prepared using free-solvent method. The catalyst was characterized using X-ray diffraction, BET surface area, acidity index (obtained by titration method), and scanning electron microscopy (SEM). With calcium aluminate and calcium zirconate been successfully formed, the mix exhibited small crystal size, high acidity, and large surface area, pore size, and pore volume, making it a catalyst of choice for biodiesel production. The activity of catalyst was evaluated in the course of esterification of oleic acid as well as transesterification of waste cooking oil (WCO) into biodiesel. Based on a four-variable central composite design (CCD), response surface methodology (RSM) was used to optimize effective variables on oleic acid conversion. The optimum yield of 94.68% was obtained at the following set of optimum conditions: reaction temperature of 120 °C, methanol/oleic acid molar ratio of 15.64, catalyst concentration of 2.94 wt%, and reaction time of 4 h; the result was in excellent agreement with the predicted values. Furthermore, under the optimum conditions, the catalyst succeeded to convert 93.48% of WCO into biodiesel.     

Production and Characterization of Biodiesel from Tung Oil

The feasibility of biodiesel production from tung oil was investigated. The esterification reaction of the free fatty acids of tung oil was performed using Amberlyst-15. Optimal molar ratio of methanol to oil was determined to be 7.5:1, and Amberlyst-15 was 20.8wt% of oil by response surface methodology. Under these reaction conditions, the acid value of tung oil was reduced to 0.72mg KOH/g. In the range of the molar equivalents of methanol to oil under 5, the esterification was strongly affected by the amount of methanol but not the catalyst. When the molar ratio of methanol to oil was 4.1:1 and Amberlyst-15 was 29.8wt% of the oil, the acid value decreased to 0.85mg KOH/g. After the transesterification reaction of pretreated tung oil, the purity of tung biodiesel was 90.2wt%. The high viscosity of crude tung oil decreased to 9.8mm²/s at 40 °C. Because of the presence of eleostearic acid, which is a main component of tung oil, the oxidation stability as determined by the Rancimat method was very low, 0.5h, but the cold filter plugging point, −11 °C, was good. The distillation process did not improve the fatty acid methyl ester content and the viscosity.