Understanding the Activity of Co‐N4−xCx in Atomic Metal Catalysts for Oxygen Reduction Catalysis

Atomic metal catalysis (AMC) provides an effective way to enhance activity for the oxygen reduction reaction (ORR). Cobalt anchored on nitrogen‐doped carbon materials have been extensively reported. The carbon‐hosted Co‐N₄ structure was widely considered as the active site; however, it is very rare to investigate the activity of Co partially coordinated with N, for example, Co‐N_4?xC_x. Herein, the activity of Co‐N_4?xC_x with tunable coordination environment is investigated as the active sites for ORR catalysis. The defect (di‐vacancies) on carbon is essential for the formation of Co‐N_4?xC_x. N species play two important roles in promoting the intrinsic activity of atomic metal catalyst: N coordinated with Co to manipulate the reactivity by modification of electronic distribution and N helped to trap more Co to increase the number of active sites.     

A Template‐Free Method for Preparation of Cobalt Nanoparticles Embedded in N‐Doped Carbon Nanofibers with a Hierarchical Pore Structure for Oxygen Reduction

Designing and preparing porous materials without using any templates is a challenge. Herein, single‐nozzle electrospinning technology coupled with post pyrolysis is applied to prepare cobalt nanoparticles embedded in N‐doped carbon nanofibers with a hierarchical pore structure (HP‐Co‐NCNFs). The resultant HP‐Co‐NCNFs have lengths up to several millimeters with an average diameter of 200 nm and possess abundant micro/meso/macropores on both the surface and within the fibers. Such a microstructure endows the surface area as high as 115 m² g^?1. When used as an electrocatalyst for the oxygen reduction reaction (ORR), the HP‐Co‐NCNFs exhibit outstanding electrochemical performance in terms of activity, methanol tolerance, and durability. The hierarchically porous structure and high surface area can effectively decrease the mass transport resistance and increase the exposed ORR active sites. The sufficient amount of exposed ORR active sites along with accessible transport channel and enhanced electrical conductivity may be responsible for the good electrocatalytic performance.     

Coordination Chemistry of [Co(acac)2] with N‐Doped Graphene: Implications for Oxygen Reduction Reaction Reactivity of Organometallic Co‐O4‐N Species

Hybridization of organometallic complexes with graphene‐based materials can give rise to enhanced catalytic performance. Understanding the chemical structures within hybrid materials is of primary importance. In this work, archetypical hybrid materials are synthesized by the reaction of an organometallic complex, [Co^II(acac)₂] (acac=acetylacetonate), with N‐doped graphene‐based materials at room temperature. Experimental characterization of the hybrid materials and theoretical calculations reveal that the organometallic cobalt‐containing species is coordinated to heterocyclic groups in N‐doped graphene as well as to its parental acac ligands. The hybrid material shows high electrocatalytic activity for the oxygen reduction reaction (ORR) in alkaline media, and superior durability and methanol tolerance to a Pt/C catalyst. Based on the chemical structures and ORR experiments, the catalytically active species is identified as a Co‐O₄‐N structure.     

Bamboo‐Like Nitrogen‐Doped Carbon Nanotubes with Co Nanoparticles Encapsulated at the Tips: Uniform and Large‐Scale Synthesis and High‐Performance Electrocatalysts for Oxygen Reduction

In recent years, various non‐precious metal electrocatalysts for the oxygen reduction reaction (ORR) have been extensively investigated. The development of an efficient and simple method to synthesize non‐precious metal catalysts with ORR activity superior to that of Pt is extremely significant for large‐scale applications of fuel cells. Here, we develop a facile, low‐cost, and large‐scale synthesis method for uniform nitrogen‐doped (N‐doped) bamboo‐like CNTs (NBCNT) with Co nanoparticles encapsulated at the tips by annealing a mixture of cobalt acetate and melamine. The uniform NBCNT shows better ORR catalytic activity and higher stability in alkaline solutions as compared with commercial Pt/C and comparable catalytic activity to Pt/C in acidic media. NBCNTs exhibit outstanding ORR catalytic activity due to high defect density, uniform bamboo‐like structure, and the synergistic effect between the Co nanoparticles and protective graphitic layers. This facile method to synthesize catalysts, which is amenable to the large‐scale commercialization of fuel cells, will open a new avenue for the development of low‐cost and high‐performance ORR catalysts to replace Pt‐based catalysts for applications in energy conversion.     

Pyrolytic Carbon‐coated Cu‐Fe Alloy Nanoparticles with High Catalytic Performance for Oxygen Electroreduction

Well‐dispersed carbon‐coated or nitrogen‐doped carbon‐coated copper‐iron alloy nanoparticles (FeCu@C or FeCu@C?N) in carbon‐based supports are obtained using a bimetallic metal‐organic framework (Cu/Fe‐MOF‐74) or a mixture of Cu/Fe‐MOF‐74 and melamine as sacrificial templates and an active‐component precursor by using a pyrolysis method. The investigation results attest formation of Cu?Fe alloy nanoparticles. The obtained FeCu@C catalyst exhibits a catalytic activity with a half‐wave potential of 0.83 V for oxygen reduction reaction (ORR) in alkaline medium, comparable to that on commercial Pt/C catalyst (0.84 V). The catalytic activity of FeCu@C?N for ORR (E_half‐wave=0.87 V) outshines all reported analogues. The excellent performance of FeCu@C?N should be attributed to a change in the energy of the d‐band center of Cu resulting from the formation of the copper–iron alloy, the interaction between alloy nanoparticles and supports and N‐doping in the carbon matrix. Moreover, FeCu@C and FeCu@C?N show better electrochemical stability and methanol tolerance than commercial Pt/C and are expected to be widely used in practical applications.     

Efficient Fe‐Co‐N‐C Electrocatalyst Towards Oxygen Reduction Derived from a Cationic CoII‐based Metal–Organic Framework Modified by Anion‐Exchange with Potassium Ferricyanide

Fe‐Co‐N‐C electrocatalysts have proven superior to their counterparts (e.g. Fe‐N‐C or Co‐N‐C) for the oxygen reduction reaction (ORR). Herein, we report on a unique strategy to prepare Fe‐Co‐N‐C?x (x refers to the pyrolysis temperature) electrocatalysts which involves anion‐exchange of [Fe(CN)₆]^3? into a cationic Co^II‐based metal‐organic framework precursor prior to heat treatment. Fe‐Co‐N‐C‐900 exhibits an optimal ORR catalytic performance in an alkaline electrolyte with an onset potential (E_onset: 0.97 V) and half‐wave potential (E_1/2: 0.86 V) comparable to that of commercial Pt/C (E_onset=1.02 V; E_1/2=0.88 V), which outperforms the corresponding Co‐N‐C‐900 sample (E_onset=0.92 V; E_1/2=0.84 V) derived from the same MOF precursor without anion‐exchange modification. This is the first example of Fe‐Co‐N‐C electrocatalysts fabricated from a cationic Co^II‐based MOF precursor that dopes the Fe element via anion‐exchange, and our current work provides a new entrance towards MOF‐derived transition‐metal (e.g. Fe or Co) and nitrogen‐codoped carbon electrocatalysts with excellent ORR activity.     

Generation of Nanoparticle,Atomic‐Cluster,and Single‐Atom Cobalt Catalysts from Zeolitic Imidazole Frameworks by Spatial Isolation and Their Use in Zinc–Air Batteries

The size effect of transition‐metal nanoparticles on electrocatalytic performance remains ambiguous especially when decreasing the size to the atomic level. Herein, we report the spatial isolation of cobalt species on the atomic scale, which was achieved by tuning the zinc dopant content in predesigned bimetallic Zn/Co zeolitic imidazole frameworks (ZnCo‐ZIFs), and led to the synthesis of nanoparticles, atomic clusters, and single atoms of Co catalysts on N‐doped porous carbon. This synthetic strategy allowed an investigation of the size effect on electrochemical behavior from nanometer to Ångström dimensions. Single‐atom Co catalysts showed superior bifunctional ORR/OER activity, durability, and reversibility in Zn–air batteries compared with the other derivatives and noble‐metal Pt/C+RuO₂, which was attributed to the high reactivity and stability of isolated single Co atoms. Our findings open up a new avenue to regulate the metal particle size and catalytic performance of MOF derivatives.     

The Proportion of Fe‐NX,N Doping Species and Fe3C to Oxygen Catalytic Activity in Core‐Shell Fe‐N/C Electrocatalyst

A bifunctional oxygen electrocatalyst composed of iron carbide (Fe₃C) nanoparticles encapsulated by nitrogen doped carbon sheets is reported. X‐ray photoelectron spectroscopy and X‐ray absorption near edge structure revealed the presence of several kinds of active sites (Fe?N_x sites, N doping sites) and the modulated electron structure of nitrogen doped carbon sheets. Fe₃C@N‐CSs shows excellent oxygen evolution and oxygen reduction catalytic activity owing to the modulated electron structure by encapsulated Fe₃C core via biphasic interfaces electron interaction, which can lower the free energy of intermediate, strengthen the bonding strength and enhance conductivity. Meanwhile, the contribution of the Fe?N_x sites, N doping sites and the effect of Fe₃C core for the electrocatalytic oxygen reaction is originally revealed. The Fe₃C@N‐CSs air electrode‐based zinc‐air battery demonstrates a high open circuit potential of 1.47 V, superior charge‐discharge performance and long lifetime, which outperforms the noble metal‐based zinc‐air battery.     

Generation of Nanoparticle,Atomic‐Cluster,and Single‐Atom Cobalt Catalysts from Zeolitic Imidazole Frameworks by Spatial Isolation and Their Use in Zinc–Air Batteries

The size effect of transition‐metal nanoparticles on electrocatalytic performance remains ambiguous especially when decreasing the size to the atomic level. Herein, we report the spatial isolation of cobalt species on the atomic scale, which was achieved by tuning the zinc dopant content in predesigned bimetallic Zn/Co zeolitic imidazole frameworks (ZnCo‐ZIFs), and led to the synthesis of nanoparticles, atomic clusters, and single atoms of Co catalysts on N‐doped porous carbon. This synthetic strategy allowed an investigation of the size effect on electrochemical behavior from nanometer to Ångström dimensions. Single‐atom Co catalysts showed superior bifunctional ORR/OER activity, durability, and reversibility in Zn–air batteries compared with the other derivatives and noble‐metal Pt/C+RuO₂, which was attributed to the high reactivity and stability of isolated single Co atoms. Our findings open up a new avenue to regulate the metal particle size and catalytic performance of MOF derivatives.     

Sodalite‐type Cu‐based Three‐dimensional Metal–Organic Framework for Efficient Oxygen Reduction Reaction

Inspired by copper‐based oxygen reduction biocatalysts, we have studied the electrocatalytic behavior of a Cu‐based MOF (Cu‐BTT) for oxygen reduction reaction (ORR) in alkaline medium. This catalyst reduces the oxygen at the onset (E_onset) and half‐wave potential (E^1/2) of 0. 940 V and 0.778 V, respectively. The high halfway potential supports the good activity of Cu‐BTT MOF. The high ORR catalytic activity can be interpreted by the presence of nitrogen‐rich ligand (tetrazole) and the generation of nascent copper(I) during the reaction. In addition to the excellent activity, Cu‐BTT MOF showed exceptional stability too, which was confirmed through chronoamperometry study, where current was unchanged up to 12 h. Further, the 4‐electrons transfer of ORR kinetics was confirmed by hydrodynamic voltammetry. The oxygen active center namely copper(I) generation during ORR has been understood by the reduction peak in cyclic voltammetry as well in the XPS analysis.     

Metal Phthalocyanine‐Porphyrin‐based Conjugated Microporous Polymer‐derived Bifunctional Electrocatalysts for Zn‐Air Batteries

Conjugated microporous polymers (CMPs) as emerging porous materials with diverse structures and tunable building‐units have attracted much attention in the electrochemical field. Herein, we designed phthalocyanine‐porphyrin‐based conjugated microporous polymers as precursors for fabrication of Co, Fe, N tri‐doped graphene composites towards oxygen reduction and evolution reaction (ORR/OER). As expected, the elements cobalt and iron are well dispersed in graphene carbon and interact with the nitrogen sites, thereby providing extra electrocatalytic active sites and enhancing its overall conductivity. Benefiting from its unique design and structure, the obtained catalyst affords a superior bifunctional catalytic activity with a positive onset potential of 0.957 V for ORR, and a low overpotential of 0.36 V for OER. More attractively, the CoFeNG is employed as an air cathode catalyst in Zn‐air batteries, showing a maximum current density of 215 mA cm^?2 and good cycle stability for 20000 s. The rational design of phthalocyanine‐porphyrin‐based derivatives provides a feasible route for the construction of high‐performance ORR/OER catalysts.     

Metal‐Free Electrocatalyst for Oxygen Reduction: Synthesis‐Controlled Density of Catalytic Centers and Impact on ORR

This work demonstrates a rapid and scalable route for the preparation of N‐doped carbon spheres of 80–120 nm via pyrolysis of polypyrrole as the only carbon and nitrogen source. The resulting porous catalyst has a nitrogen doping level of 6–8 at%. Electrochemical studies show that N‐doped C is very active toward oxygen reduction in alkaline electrolyte and the mechanism of ORR process is controlled by the surface concentration of catalytic active sites that promote either a direct four‐electron or two‐electron process. An interesting observation is that we can generate precursors for the N‐doped carbon with desirable particle size, shape and with the preferential structure (linear polypyrrole from the α? α coupling during slow polymerization or cross‐linked polypyrrole from α? β coupling during fast polymerization) that promotes the formation of favorable catalytic sites for O₂ reduction. The XPS analysis in conjunction with RDE voltammetry highlights the effect of polymer precursor synthesis on the chemical structure and a resulting electrochemical activity of the N‐doped carbon materials.     

Integrating NiCo Alloys with Their Oxides as Efficient Bifunctional Cathode Catalysts for Rechargeable Zinc–Air Batteries

The lack of high‐efficient, low‐cost, and durable bifunctional electrocatalysts that act simultaneously for the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) is currently one of the major obstacles to commercializing the electrical rechargeability of zinc–air batteries. A nanocomposite CoO‐NiO‐NiCo bifunctional electrocatalyst supported by nitrogen‐doped multiwall carbon nanotubes (NCNT/CoO‐NiO‐NiCo) exhibits excellent activity and stability for the ORR/OER in alkaline media. More importantly, real air cathodes made from the bifunctional NCNT/CoO‐NiO‐NiCo catalysts further demonstrated superior performance to state‐of‐the‐art Pt/C or Pt/C+IrO₂ catalysts in primary and rechargeable zinc–air batteries.     

Iron Carbide Nanoparticles Encapsulated in Mesoporous Fe‐N‐Doped Carbon Nanofibers for Efficient Electrocatalysis

Exploring low‐cost and high‐performance nonprecious metal catalysts (NPMCs) for oxygen reduction reaction (ORR) in fuel cells and metal–air batteries is crucial for the commercialization of these energy conversion and storage devices. Here we report a novel NPMC consisting of Fe₃C nanoparticles encapsulated in mesoporous Fe‐N‐doped carbon nanofibers, which is synthesized by a cost‐effective method using carbonaceous nanofibers, pyrrole, and FeCl₃ as precursors. The electrocatalyst exhibits outstanding ORR activity (onset potential of ?0.02 V and half‐wave potential of ?0.140 V) closely comparable to the state‐of‐the‐art Pt/C catalyst in alkaline media, and good ORR activity in acidic media, which is among the highest reported activities of NPMCs.     

Cobalt‐Doped Perovskite‐Type Oxide LaMnO3 as Bifunctional Oxygen Catalysts for Hybrid Lithium–Oxygen Batteries

Perovskite‐type oxides based on rare‐earth metals containing lanthanum manganate are promising catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) in alkaline electrolyte. Perovskite‐type LaMnO₃ shows excellent ORR performance, but poor OER activity. To improve the OER performance of LaMnO₃, the element cobalt is doped into perovskite‐type LaMnO₃ through a sol–gel method followed by a calcination process. To assess electrocatalytic activities for the ORR and OER, a series of LaMn_1?xCo_xO₃ (x=0, 0.05, 0.1, 0.2, 0.3, 0.4, and 0.5) perovskite oxides were synthesized. The results indicate that the amount of doped cobalt has a significant effect on the catalytic performance of LaMn_1?xCo_xO₃. If x=0.3, LaMn_0.7Co_0.3O₃ not only shows a tolerable electrocatalytic activity for the ORR, but also exhibits a great improvement (>200 mV) on the catalytic activity for the OER; this indicates that the doping of cobalt is an effective approach to improve the OER performance of LaMnO₃. Furthermore, the results demonstrate that LaMn_0.7Co_0.3O₃ is a promising cost‐effective bifunctional catalyst with high performance in the ORR and OER for application in hybrid Li?O₂ batteries.     

Active Salt/Silica‐Templated 2D Mesoporous FeCo‐Nx‐Carbon as Bifunctional Oxygen Electrodes for Zinc–Air Batteries

Two types of templates, an active metal salt and silica nanoparticles, are used concurrently to achieve the facile synthesis of hierarchical meso/microporous FeCo‐N_x‐carbon nanosheets (meso/micro‐FeCo‐N_x‐CN) with highly dispersed metal sites. The resulting meso/micro‐FeCo‐N_x‐CN shows high and reversible oxygen electrocatalytic performances for both ORR and OER, thus having potential for applications in rechargeable Zn–air battery. Our approach creates a new pathway to fabricate 2D meso/microporous structured carbon architectures for bifunctional oxygen electrodes in rechargeable Zn–air battery as well as opens avenues to the scale‐up production of rationally designed heteroatom‐doped catalytic materials for a broad range of applications.     

One‐Step Hydrothermal Synthesis of Nitrogen‐Doped Carbon Nanotubes as an Efficient Electrocatalyst for Oxygen Reduction Reactions

A high amount of heteroatom doping in carbon, although favorable for enhanced density of catalytically active sites, may lead to substantially decreased electroconductivity, which is necessary for the electrochemical oxygen reduction reaction. Herein, a relatively low amount of nitrogen was successfully doped into carbon nanotubes (CNTs) by a hydrothermal approach in one step, and the synthesized nitrogen‐doped CNT (CNT‐N) materials retained most of the original, excellent characteristics, such as the graphitic structure, tubular morphology, and high surface area, of CNTs. The resultant CNT‐N materials, although containing a relatively low amount of nitrogen doping, exhibited high electrocatalytic ORR activity, comparable to that of 20 wt % Pt/C; long durability; and, more importantly, largely inhibited methanol crossover effect.     

Porous Nitrogen‐doped Reduced Graphene Oxide Gels as Efficient Supercapacitor Electrodes and Oxygen Reduction Reaction Electrocatalysts

Heteroatom‐doped carbon materials have been widely used in energy storage and conversion such as supercapacitors and electrocatalysts. In this work, L‐asparagine (Asn), an amino acid derivative, has been used as a doping agent to prepare nitrogen‐ doped reduced graphene oxide gels (N‐GAs). The 3D interconnected structure gives rise to the superior electrochemical properties for supercapacitor and electrocatalytic oxygen reduction reaction (ORR). The N‐GA‐4 (the mass ratio of Asn to graphene oxide (GO) is 4 : 1 by hydrothermal method) electrode shows the capacitance of 291.6 F·g^–1 at 0.5 A·g^–1. Meanwhile, the assembled symmetric supercapacitor achieves a maximum energy density of 23.8 Wh· kg^–1 when the power density is 451.2 W·kg^–1, and demonstrates an ultralong cycling life that the retention of capacitance is 99.3% after 80000 cycles. What's more, the annealed aerogel N‐GA‐4‐900 exhibits an onset potential (E_onset) of 0.95 V, half wave potential (E_1/2) of 0.84 V (vs. RHE) and the oxygen reduction current density of 5.5 mA·cm^–2 at 0.1 V with nearly four‐electron transfer, which are superior to commercial Pt/C. This work offers a new insight into the synthesis and applications of N‐GAs materials towards high performance in supercapacitors and ORR.     

Identification of Catalytic Sites for Oxygen Reduction in Metal/Nitrogen‐Doped Carbons with Encapsulated Metal Nanoparticles

The development of metal‐N‐C materials as efficient non‐precious metal (NPM) catalysts for catalysing the oxygen reduction reaction (ORR) as alternatives to platinum is important for the practical use of proton exchange membrane fuel cells (PEMFCs). However, metal‐N‐C materials have high structural heterogeneity. As a result of their high‐temperature synthesis they often consist of metal‐N_x sites and graphene‐encapsulated metal nanoparticles. Thus it is hard to identify the active structure of metal‐N‐C catalysts. Herein, we report a low‐temperature NH₄Cl‐treatment to etch out graphene‐encapsulated nanoparticles from metal‐N‐C catalysts without destruction of co‐existing atomically dispersed metal‐N_x sites. Catalytic activity is much enhanced by this selective removal of metallic nanoparticles. Accordingly, we can confirm the spectator role of graphene‐encapsulated nanoparticles and the pivotal role of metal‐N_x sites in the metal‐N‐C materials for ORR in the acidic medium.     

Dual‐Template Pore Engineering of Whey Powder‐Derived Carbon as an Efficient Oxygen Reduction Reaction Electrocatalyst for Primary Zinc‐Air Battery

Cost‐effective and high‐performance electrocatalysts for oxygen reduction reactions (ORR) are needed for many energy storage and conversion devices. Here, we demonstrate that whey powder, a major by‐product in the dairy industry, can be used as a sustainable precursor to produce heteroatom doped carbon electrocatalysts for ORR. Rich N and S compounds in whey powders can generate abundant catalytic active sites. However, these sites are not easily accessible by reactants of ORR. A dual‐template method was used to create a hierarchically and interconnected porous structure with micropores created by ZnCl₂ and large mesopores generated by fumed SiO₂ particles. At the optimum mass ratio of whey power: ZnCl₂ : SiO₂ at 1 : 3 : 0.8, the resulting carbon material has a large specific surface area close to 2000 m² g^?1, containing 4.6 at.% of N with 39.7% as pyridinic N. This carbon material shows superior electrocatalytic activity for ORR, with an electron transfer number of 3.88 and a large kinetic limiting current density of 45.40 mA cm^?2. They were employed as ORR catalysts to assemble primary zinc‐air batteries, which deliver a power density of 84.1 mW cm^?2 and a specific capacity of 779.5 mAh g^?1, outperforming batteries constructed using a commercial Pt/C catalyst. Our findings open new opportunities to use an abundant biomaterial, whey powder, to create high‐value‐added carbon electrocatalysts for emerging energy applications.