Effect of synthesis parameters on the particle size, composition and colloid stability of polypyrrole–silica nanocomposite particles

 The effect of varying the oxidant, monomer and silica sol concentrations, silica sol diameter, polymerization temperature, stirring rate and oxidant type, on the particle size, polypyrrole content and conductivity of the resulting polypyrrole– silica colloidal nanocomposites has been studied. Surprisingly, nanocomposite formation appears to be relatively insensitive to most of the above synthesis parameters. One synthesis parameter which does have a significant and reproducible effect is the stirring rate: smaller, more monodisperse nanocomposite particles are obtained from rapidly stirred reaction solutions. However, this effect is only observed for the (NH₄)₂S₂O₈ oxidant. An alternative oxidant, H₂O₂/Fe³⁺, was found to give nanocomposites of similar particle size, polypyrrole content and conductivity to those obtained using the (NH₄)₂S₂O₈ oxidant. The colloid stability of these polypyrrole–silica nanocomposite particles depends on their silica content. The colloid stability of a silica-rich nanocomposite prepared using the (NH₄)₂S₂O₈ oxidant in the presence of electrolyte was comparable to that of a silica sol, whereas a polypyrrole-rich nanocomposite prepared using FeCl₃ had markedly poorer colloid stability under these conditions. These observations are consistent with a charge stabilization mechanism for these nanocomposite particles. Received: 5 March 1998 Accepted: 27 April 1998     

Synthesis and characterization of active ester-functionalized polypyrrole-silica nanoparticles: application to the covalent attachment of proteins

Novel ester-functionalized polypyrrole-silica nanocomposite particles were prepared by oxidative copolymerization of pyrrole and N-succinimidyl ester pyrrole (50/50% initial concentrations), using FeCl3 in the presence of ultrafine silica nanoparticles (20 nm diameter). The N-succinimidyl ester pyrrole monomer was prepared in aqueous solution using 1-(2-carboxyethylpyrrole) and N-hydroxysuccinimide in the presence of 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide. The resulting nanocomposites (N-succinimidyl ester polypyrrole-silica) are raspberry-shaped agglomerates of silica sol particles "glued" together by the insoluble poly(pyrrole-co-N-succinimidyl pyrrole). The N-succinimidyl ester polypyrrole-silica particles were characterized in terms of their size, density, copolymer content, and polydispersity. Scanning electron microscopy and disk centrifuge sedimentometry confirmed that the nanocomposite particles had narrow size distributions. X-ray photoelectron spectroscopy analysis indicated a silica-rich surface and a high surface concentration of N-succinimidyl ester groups. These nanoparticles exhibited good long-term dispersion stability. The chemical stability of the ester functions in aqueous media after several weeks of storage was monitored by FTIR spectroscopy. The functionalized nanocomposites were tested as bioadsorbents of human serum albumin (HSA). The very high amount of immobilized HSA determined by UV-visible spectroscopy is believed to be due to covalent binding. Incubation of the HSA-grafted nanocomposite with anti-HSA resulted in immediate flocculation, an indication that they are alternative candidates for visual diagnostic assays.     

Synthesis of vinyl polymer-silica colloidal nanocomposites prepared using commercial alcoholic silica sols

The surfactant-free synthesis of vinyl polymer-silica nanocomposite particles has been achieved in aqueous alcoholic media at ambient temperature in the absence of auxiliary comonomers. Styrene, methyl methacrylate, methyl acrylate, n-butyl acrylate, and 2-hydroxypropyl methacrylate were homopolymerized in turn in the presence of three commercially available ultrafine alcoholic silica sols. Stable colloidal dispersions with reasonably narrow size distributions were obtained, with silica contents of up to 58% by mass indicated by thermogravimetric analysis. Particle size distributions were assessed using both dynamic light scattering and disk centrifuge photosedimentometry. The former technique indicated that the particle size increased for the first 1-2 h at 25 degrees C and thereafter remained constant. Particle morphologies were studied using electron microscopy. Most of the colloidal nanocomposites comprised approximately spherical particles with relatively narrow size distributions, but in some cases more polydisperse or nonspherical particles were obtained. Selected acrylate-based nanocomposites were examined in terms of their film formation behavior. Scanning electron microscopy studies indicated relatively smooth films were obtained on drying at 20 degrees C, with complete loss of the original particle morphology. The optical clarity of solution-cast 10 microm nanocomposite films was assessed using visible absorption spectrophotometry, with 93-98% transmission being obtained from 400 to 800 nm; the effect of long-term immersion of such films in aqueous solutions was also examined. X-ray photoelectron spectroscopy studies indicated that the surface compositions of these nanocomposite particles are invariably silica-rich, which is consistent with their long-term colloidal stability and also with aqueous electrophoresis measurements. FT-IR studies suggested that in the case of the poly(methyl methacrylate)-silica nanocomposite particles, the carbonyl ester groups in the polymer are hydrogen-bonded to the surface silanol groups. According to differential scanning calorimetry studies, the glass transition temperatures of several poly(methyl methacrylate)-silica and polystyrene-silica nanocomposites can be either higher or lower than those of the corresponding homopolymers, depending on the nature of the silica sol.     

All-acrylic film-forming colloidal polymer/silica nanocomposite particles prepared by aqueous emulsion polymerization

The efficient synthesis of all-acrylic, film-forming, core-shell colloidal nanocomposite particles via in situ aqueous emulsion copolymerization of methyl methacrylate with n-butyl acrylate in the presence of a glycerol-functionalized ultrafine silica sol using a cationic azo initiator at 60 °C is reported. It is shown that relatively monodisperse nanocomposite particles can be produced with typical mean weight-average diameters of 140-330 nm and silica contents of up to 39 wt %. The importance of surface functionalization of the silica sol is highlighted, and it is demonstrated that systematic variation of parameters such as the initial silica sol concentration and initiator concentration affect both the mean particle diameter and the silica aggregation efficiency. The nanocomposite morphology comprises a copolymer core and a particulate silica shell, as determined by aqueous electrophoresis, X-ray photoelectron spectroscopy, and electron microscopy. Moreover, it is shown that films cast from n-butyl acrylate-rich copolymer/silica nanocomposite dispersions are significantly more transparent than those prepared from the poly(styrene-co-n-butyl acrylate)/silica nanocomposite particles reported previously. In the case of the aqueous emulsion homopolymerization of methyl methacrylate in the presence of ultrafine silica, a particle formation mechanism is proposed to account for the various experimental observations made when periodically sampling such nanocomposite syntheses at intermediate comonomer conversions.     

Characterization of the nanomorphology of polymer-silica colloidal nanocomposites using electron spectroscopy imaging

The internal nanomorphologies of two types of vinyl polymer-silica colloidal nanocomposites were assessed using electron spectroscopy imaging (ESI). This technique enables the spatial location and concentration of the ultrafine silica sol within the nanocomposite particles to be determined. The ESI data confirmed that the ultrafine silica sol was distributed uniformly throughout the poly(4-vinylpyridine)/silica nanocomposite particles, which is consistent with the "currant bun" morphology previously used to describe this system. In contrast, the polystyrene/silica particles had a pronounced "core-shell" morphology, with the silica sol forming a well-defined monolayer surrounding the nanocomposite cores. Thus these ESI results provide direct verification of the two types of nanocomposite morphologies that were previously only inferred on the basis of X-ray photoelectron spectroscopy and aqueous electrophoresis studies. Moreover, ESI also allows the unambiguous identification of a minor population of polystyrene/silica nanocomposite particles that are not encapsulated by silica shells. The existence of this second morphology was hitherto unsuspected, but it is understandable given the conditions employed to synthesize these nanocomposites. It appears that ESI is a powerful technique for the characterization of colloidal nanocomposite particles.     

Polystyrene-silica nanocomposite particles via alcoholic dispersion polymerization using a cationic azo initiator

Submicrometer-sized polystyrene-silica nanocomposite particles have been prepared by alcoholic dispersion polymerization of styrene using commercial alcoholic silica sols of 13 or 22 nm diameter as the sole stabilizing agent. The key to the formation of colloidally stable nanocomposite particles is the selection of a cationic azo initiator (use of nonionic or anionic initiators leads either to the formation of silica-stabilized polystyrene latex particles with very low silica contents or to the precipitation of polystyrene, respectively). Neither surface modification of the silica sol nor the addition of surfactant or polymeric stabilizers is required for successful nanocomposite syntheses. The purified polystyrene-silica nanocomposite particles have relatively narrow particle size distributions, with mean diameters ranging from 331 to 464 nm as judged by disk centrifuge photosedimentometry. Thermogravimetric analyses indicated mean silica contents of 13-26 wt. %, depending on the synthesis conditions. Calcination of the polystyrene-silica nanocomposite particles leads to the formation of hollow silica shells, which indicates a well-defined core-shell morphology for the original nanocomposite particles.     

Efficient synthesis of poly(2-vinylpyridine)-silica colloidal nanocomposite particles using a cationic azo initiator

Colloidal poly(2-vinylpyridine)-silica nanocomposite particles can be efficiently prepared by emulsion polymerization at 60 degrees C using a commercial 20 nm aqueous silica sol as the sole stabilizing agent. Unlike previously reported colloidal nanocomposite syntheses, transmission electron microscopy studies indicate very high silica aggregation efficiencies (88-99%). The key to success is simply the selection of a suitable cationic azo initiator. In contrast, the use of an anionic persulfate initiator leads to substantial contamination of the nanocomposite particles with excess silica sol. The cationic azo initiator is electrostatically adsorbed onto the anionic silica sol at submonolayer coverage, which suggests that surface polymerization may be important for successful nanocomposite formation. Moreover, the 2-vinylpyridine can be partially replaced with either styrene or methacrylic comonomers to produce a range of copolymer-silica nanocomposite particles. The poly(2-vinylpyridine)-silica nanocomposite particles have a well-defined core-shell morphology, with poly(2-vinylpyridine) cores and silica shells; mean diameters typically vary from 180 to 220 nm, and mean silica contents range from 27 to 35% by mass.     

Controllable synthesis of silica nanoparticle size and packing efficiency onto PVP-functionalized PMMA via a sol–gel method

This study aimed to investigate synthesis and adsorption behavior of silica nanoparticles onto polyvinylpyrrolidone (PVP)-functionalized poly(methyl methacrylate) under various conditions such as methanol/water ratio, ammonium hydroxide concentration, polymer contents, tetraethylorthosilicate contents, and total volume of solvent via sol–gel method. First, the copolymerization of methyl acrylate as a comonomer and 1-dodecanethiol as a chain transfer agent increased the thermal stability of the product; however, the uniformity of the PMMA particles decreased because of the chain transfer reaction. Second, the adsorption behavior and size of silica nanoparticles could be controlled by adjusting the silica synthesis conditions. The adsorbed silica particle size was greatly influenced by the ammonium hydroxide concentration and the addition of water further enhanced the size increase. However, increasing the water content reduced the packing efficiency of the adsorbed silica particles. Increasing the PVP-functionalized PMMA content at a fixed TEOS content linearly decreased the silica particle size. But TEOS concentration did not significantly affect the silica particle size. © 2020 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 662–672     

Stimulus-responsive particulate emulsifiers based on lightly cross-linked poly(4-vinylpyridine)-silica nanocomposite microgels

Lightly cross-linked poly(4-vinylpyridine)-silica nanocomposite microgel particles have been recently reported to act as pH-responsive particulate emulsifiers [Fujii, S.; Read, E. S.; Armes, S. P.; Binks, B. P. Adv. Mater. 2005, 17, 1014]. In this work, the synthesis and performance of such nanocomposite microgel particles are studied in more detail. Scanning electron microscopy, dynamic light scattering, nitrogen microanalyses, thermogravimetric analysis, aqueous electrophoresis, and acid-base titration were used to characterize the nanocomposites in terms of their particle size and morphology, polymer and silica contents, surface compositions, and critical swelling pH, respectively. Depending on the polarity of the oil phase and the purity of the nanocomposite particles, either oil-in-water or water-in-oil emulsions could be prepared at pH 8-9, but not at pH 2-3. These emulsions were characterized in terms of their emulsion type, mean droplet diameter, and morphology using electrical conductivity, light diffraction, and both electron and optical microscopy. In some cases, rapid demulsification could be induced by lowering the solution pH: addition of acid led to protonation of the 4-vinylpyridine residues, which imparted cationic microgel character to the nanocomposite particles. Cross-linking of the nanocomposite microgel particles is essential for their optimum performance as a pH-responsive emulsifier, but unfortunately it is not sufficient to allow recycling.     

Time-resolved small-angle X-ray scattering studies of polymer-silica nanocomposite particles: initial formation and subsequent silica redistribution

Small angle X-ray scattering (SAXS) is a powerful characterization technique for the analysis of polymer-silica nanocomposite particles due to their relatively narrow particle size distributions and high electron density contrast between the polymer core and the silica shell. Time-resolved SAXS is used to follow the kinetics of both nanocomposite particle formation (via silica nanoparticle adsorption onto sterically stabilized poly(2-vinylpyridine) (P2VP) latex in dilute aqueous solution) and also the spontaneous redistribution of silica that occurs when such P2VP-silica nanocomposite particles are challenged by the addition of sterically stabilized P2VP latex. Silica adsorption is complete within a few seconds at 20 °C and the rate of adsorption strongly dependent on the extent of silica surface coverage. Similar very short time scales for silica redistribution are consistent with facile silica exchange occurring as a result of rapid interparticle collisions due to Brownian motion; this interpretation is consistent with a zeroth-order Smoluchowski-type calculation.     

Membranes for gas separation based on poly(1-trimethylsilyl-1-propyne)–silica nanocomposites

Nanocomposite membranes based on poly(1-trimethylsilyl-1-propyne) (PTMSP) and silica were synthesized by sol–gel copolymerization of tetraethoxysilane (TEOS) with different organoalkoxysilanes in tetrahydrofuran solutions of PTMSP. The influence of the synthesis parameters (type and concentration of organoalkoxysilanes, temperature and time) on the silica conversion and the gas permeation performance of PTMSP–silica nanocomposite membranes was investigated and discussed in this paper. The nanocomposite membranes were characterized by single and mixed gas permeation, thermogravimetric analysis and scanning electron microscopy. The butane permeability and the butane/methane selectivity increased simultaneously when high silica conversion was obtained and the size of particle was in the range 20–40 nm. For the sake of comparison, nanocomposite membranes based on PTMSP were also prepared by dispersing silica particles with different functional groups into the PTMSP casting solution. The addition of fillers to the polymer matrix can be performed up to a higher content of silica (30% silica-filled PTMSP in contrast to 6 wt.% for the in situ-generated silica). In this case, the simultaneous increase in butane permeability and butane/methane selectivity was significantly higher when compared to the nanocomposite membranes prepared by sol–gel process. The addition of fillers with 50% of surface modification with hydrophobic groups (Si–C₈H₁₇ and Si–C₁₆H₃₃) seems not to lead to a significant increase of the butane/methane selectivity and butane permeability when compared to the silica with hydrophilic surface groups, probably because of the unfavorable polymer/filler interaction, leading to an agglomeration of the long n-alkyl groups at the surface of the polymer. An increase of butane permeability up to six-fold of unfilled polymer was obtained.     

Silica nanorings on the surfaces of layered silicate

A simple approach to the synthesis of clay-silica nanocomposites is presented. Silica nanorings on the edges of clay sheets were synthesized by using a modified St?ber method. Transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy, and fluorescence spectroscopy were employed to characterize the prepared nanocomposites. TEM results show that the average size of the nanorings increases with the growth of silica. XRD results indicate that the layered structures of clay can be found in the nanocomposite and the growth of silica nanorings expands the d spacing of clay platelets. The mechanism of the formation of the nanorings is discussed. The preparation of polystyrene (PS) brushes on the surfaces of silica nanorings by atom-transfer radical polymerization is also reported. The polymer nanocomposite with negatively charged clay surfaces and hydrophobic polymer brushes on the silica nanorings can be used in Pickering emulsions, and PS colloidal particles with clay-silica on the surfaces were prepared.     

草莓型SiO2/PMMA纳米复合微球的制备

在纳米二氧化硅水分散体系中,借助于碱性辅助单体1-乙烯基咪唑(1-VID)与未改性纳米二氧化硅表面羟基之间的酸-碱作用,通过1-VID与甲基丙烯酸甲酯(MMA)的自由基共聚合,制备了草莓型的SiO2/PMMA复合微球.整个反应过程中,纳米二氧化硅无需表面处理,体系中无需另外加入乳化剂或助乳化剂,微球表面吸附的纳米二氧化硅对颗粒起稳定作用.用动态光散射粒度分布仪测得复合微球粒径在120-330nm之间,热重分析结果表明,复合微球中二氧化硅含量介于15%-20%之间.透射电镜和扫描电镜显示所得复合微球具有草莓型结构,二氧化硅富集在表面.     

Preparation of polypropylene/silica composites by in-situ sol–gel processing using hyperbranched polyethoxysiloxane

Based on a volatile-free silica liquid precursor polymer—hyperbranched polyethoxysiloxane (PEOS), an industrial compatible in situ sol–gel process for the preparation of polymer/silica nanocomposites has been developed. It has been shown that in the presence of a catalyst water vapor induced a fast conversion of liquid PEOS to solid silica in polypropylene (PP) melt in a twin-screw microcompounder. Solid state NMR showed that the in situ conversion of PEOS proceeded to a large extent. With small amounts of PEOS this procedure yielded PP/silica composites with particle size less than 100 nm. The particle size increased with the PEOS amount blended with PP. Nevertheless, the particles were observed to be homogeneously dispersed within the polymer matrix. PP/silica composites prepared by in situ sol–gel technology showed improved thermal properties, but almost not affected mechanical properties in comparison with pure PP.     

Controlling the hydrophobicity of submicrometer silica spheres via surface modification for nanocomposite applications

We control the hydrophobicity of submicrometer silica spheres by modifying their surface with -CH3, -CH=CH2, -(CH2)(2)CH3, -CH2(CH2)(4)CH2-, -C(6)H(5), -(CH2)(7)CH3, and -(CH2)(11)CH3 groups through a modified one-step process. The scanning electron microscopy (SEM), quasi-elastic light scattering (QELS), UV-visible spectra, nitrogen sorption, and water vapor adsorption methods are used to characterize the particles. The SEM micrographs of the particles demonstrate that the modified particles are uniformly spherical, monodisperse, and well-shaped with the particle size ranging from 130 to 149 nm depending on the modified organic groups. In aqueous solution, the particles modified with phenyl groups have an obvious UV absorption peak at around 210 nm, whereas the other modified particles and unmodified particles do not have any UV-visible absorption peaks. There exist obvious differences in the amount of water vapor adsorbed depending on the type of surface functional groups of the modified particles. Compared with the unmodified particles, the modified particles have a lower water vapor adsorption because of the improved hydrophobicity of the particle surface. As a potential application, we prepared polystyrene/SiO2 nanocomposites by blending polystyrene with the synthesized particles. Water contact angle measurements show that the surface of the composite prepared with the modified particles are more hydrophobic. Confocal microscopy demonstrates that the particles are less agglomerated in the nanocomposite as the particles become more hydrophobic. These comprehensive experimental results demonstrate that the hydrophobicity of the particles can be easily controlled by surface modification with different organosilanes through a modified one-step process.     

微结构与表面修饰对二氧化硅多孔薄膜疏水性能的影响

通过引入聚乙二醇(PEG)改性传统二氧化硅(SiO2)溶胶,得到了粒径分布较宽且粒径可控的溶胶。比较了六甲基二硅氮烷(HMDS)溶胶内修饰和薄膜表面修饰以及溶胶粒径对SiO2薄膜疏水性能的影响。采用动态光散射粒度仪定量测试了二氧化硅溶胶老化过程中粒度的变化,用原子力显微镜、接触角测试仪、红外光谱仪、紫外-可见-近红外分光光度计分别对薄膜的表面形貌、表观静态接触角、薄膜成分及透光率等进行了测量。结果表明:PEG的添加可有效增大溶胶粒度从而增大薄膜的粗糙度,提高薄膜的疏水性。表面修饰效果受修饰方式和SiO2粒径影响,粒径较小时有利于溶胶内修饰,粒径较大时有利于对薄膜修饰。经过表面修饰剂(HMDS)的气氛处理得到了接触角为152°的超疏水薄膜,而且相比溶胶内修饰可以减小薄膜透光率的损失。     

Polypyrrole-palladium nanocomposite coating of micrometer-sized polymer particles toward a recyclable catalyst

A range of near-monodisperse, multimicrometer-sized polymer particles has been coated with ultrathin overlayers of polypyrrole-palladium (PPy-Pd) nanocomposite by chemical oxidative polymerization of pyrrole using PdCl(2) as an oxidant in aqueous media. Good control over the targeted PPy-Pd nanocomposite loading is achieved for 5.2 μm diameter polystyrene (PS) particles, and PS particles of up to 84 μm diameter can also be efficiently coated with the PPy-Pd nanocomposite. The seed polymer particles and resulting composite particles were extensively characterized with respect to particle size and size distribution, morphology, surface/bulk chemical compositions, and conductivity. Laser diffraction studies of dilute aqueous suspensions indicate that the polymer particles disperse stably before and after nanocoating with the PPy-Pd nanocomposite. The Fourier transform infrared (FT-IR) spectrum of the PS particles coated with the PPy-Pd nanocomposite overlayer is dominated by the underlying particle, since this is the major component (>96% by mass). Thermogravimetric and elemental analysis indicated that PPy-Pd nanocomposite loadings were below 6 wt %. The conductivity of pressed pellets prepared with the nanocomposite-coated particles increased with a decrease of particle diameter because of higher PPy-Pd nanocomposite loading. "Flattened ball" morphologies were observed by scanning/transmission electron microscopy after extraction of the PS component from the composite particles, which confirmed a PS core and a PPy-Pd nanocomposite shell morphology. X-ray diffraction confirmed the production of elemental Pd and X-ray photoelectron spectroscopy studies indicated the existence of elemental Pd on the surface of the composite particles. Transmission electron microscopy confirmed that nanometer-sized Pd particles were distributed in the shell. Near-monodisperse poly(methyl methacrylate) particles with diameters ranging between 10 and 19 μm have been also successfully coated with PPy-Pd nanocomposite, and stable aqueous dispersions were obtained. The nanocomposite particles functioned as an efficient catalyst for the aerobic oxidative homocoupling reaction of 4-carboxyphenylboronic acid in aqueous media for the formation of carbon-carbon bonds. The composite particles sediment in a short time (相似文献   

Preparation and morphology of SiO2/PMMA nanohybrids by microemulsion polymerization

Polymethylmethacrylate/SiO2 nanocomposite particles were prepared through microemulsion polymerization by using the silica particles coated with 3-(trimethoxysilyl) propyl methacrylate (MSMA) in both acidic and alkaline conditions. Core-shell and other interesting morphology nanocomposite particles were obtained depending on the pH of the microemulsion, the amount of silanol, and the coupling agent concentration employed. Then, by combining a modified microemulsion polymerization process, i.e., an additional monomer-adding process, the solid contents of the polymer/inorganic nanocomposite microemulsion could greatly increase. Thus, by adjusting these parameters and polymerization process, it was possible to control the morphology and size of the nanocomposites.     

草莓型PMMA/SiO2有机-无机复合微球的合成与表征

在纳米二氧化硅水分散介质中,借助于正离子单体甲基丙烯酰氧乙基三甲基氯化铵(MTC)与未改性纳米二氧化硅颗粒之间的电荷作用,通过MTC与甲基丙烯酸甲酯(MMA)的自由基共聚合,制备了草莓型的PMMA/SiO2复合微球.整个制备反应过程中,纳米二氧化硅无需表面处理,体系中无需另外加入乳化剂或助乳化剂,微球表面吸附的纳米二氧化硅对颗粒起稳定作用.详细讨论了纳米二氧化硅初始添加量、MTC浓度对复合微球的平均粒径、复合微球中二氧化硅含量及微球形态的影响.动态光散射粒度分布仪(DLS)测得复合微球粒径在180~300 nm之间,热重分析(TGA)表明复合微球中二氧化硅含量介于16.4%~40.8%之间.透射电镜(TEM)显示所得复合微球具有草莓型结构,二氧化硅于表面富集.     

Dispersion polymerization of pyrrole using ethylhydroxy-ethylcellulose as a stabilizer

Oxidative polymerization of pyrrole has been studied using FeCl₃ or (NH₄)₂S₂O₈ (APS) as oxidant, ethylhydroxyethylcellulose (EHEC) as a steric stabilizer and water or aqueous ethanol as the dispersion medium. Transmission electron micrographic images of the particles from the as-prepared dialysed dispersions in aqueous ethanol show small as well as large particles (about a decade larger) when FeCl₃ is used as the oxidant but only large particles when APS is used as the oxidant. Small particles are not found when the dispersions are prepared in water, irrespective of the oxidant used. The particle size decreases with an increase in molecular weight of the stabilizer for the same stabilizer concentration. The minimum amount of stabilizer required to support dispersion polymerization decreases upon increasing the alcohol content of the medium. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3723–3729, 1999