车轮轮辋缺陷的超声相控阵检测系统研究*

针对火车车轮检测中常规超声波探伤存在的检测灵敏度低、声束灵活性差、信噪比低等问题,研究了超声相控阵在火车车轮轮辋检测中的应用。本文介绍了超声相控阵检测技术的原理,并从超声相控阵换能器、硬件系统和软件系统三个方面阐述了火车车轮轮辋缺陷的超声相控阵检测系统的研究过程。最后通过人工模拟缺陷的相控阵检测实验,测试了该检测系统的性能,验证了相控阵检测设备具有灵敏度高、声束可控性好和可靠性高等优点。     

B型套筒角焊缝缺陷相控阵超声检测定量方法

B型套筒修复作为油气管道修复的主要方式之一,在其修复的焊接过程中,该结构的环形角焊缝内部常常出现以气孔、夹渣为代表的孔型缺陷。这类缺陷由于角焊缝特殊的结构,在利用相控阵超声无损检测技术对其检测时,难以对其进行定量分析。通过数值模拟和实验,发现通过相控阵超声扇扫得到缺陷回波信号峰值与孔型缺陷直径呈正相关,为孔型缺陷的定量分析提供了一种可靠的手段。     

相控阵超声缺陷检测数据压缩感知

为了解决超声相控阵信号采集、存储和传输中数据量大的问题,研究了压缩感知在相控阵无损检测信号和图像压缩重构中应用的可行性。首先使用5种贪婪算法对相控阵仿真信号进行压缩重构,根据百分比均方误差选取最优算法并考虑了噪声对精度的影响,结果表明压缩感知可以用低于奈奎斯特极限的测量点数准确重构原始图像;其次用人工缺陷回波信号进行实验验证,通过稀疏度计算选择适用相控阵信号的最优稀疏基,并通过5种传感矩阵的优化选择进一步提高了重构精度。实验结果尽管达不到仿真中的理想效果,但是能以少量测量值准确恢复图像,并能保证缺陷的识别,说明压缩感知算法可以有效提高相控阵缺陷检测效率。此外,在保持测量点数相同的情况下,仿真和实验都研究了不同采样率对重构精度的影响,当测量点数超过一定值时,证实了压缩感知实际与采样率无关。     

焊缝超声相控阵检测数据深度学习降噪方法

超声相控阵检测技术在焊缝检测中具有广泛的应用.超声相控阵检测技术检测信号中常混入噪声导致检测成像时难以分辨真实的缺陷特征.这些噪声主要为无关的反射信号和局部相关的结构噪声,传统的超声图像降噪方法难以有效滤除这些噪声,且存在计算效率低、参数优化复杂等问题.该文提出了一种基于深度学习的焊缝超声相控阵检测技术检测S扫图像的降...     

超声相控阵距离幅度曲线计算方法

超声相控阵偏转聚焦声场能量分布不均匀,造成不同位置的缺陷回波幅度差异,针对该缺陷量化问题,提出超声相控阵系统距离幅度曲线理论计算方法。在非近轴近似声场模型的基础上,结合缺陷散射模型来建立相控阵系统测量模型,再利用该方法来预测不同位置横通孔缺陷的回波信号,进而获得信号幅度随位置的变化曲线。分析对比了不同偏转聚焦声束理论计算结果与实验测量结果,两者幅度在焦点附近具有较好的一致性,偏差在5%以内,验证了超声测量模型计算方法的有效性。     

各向异性焊缝中超声相控阵瞬态声场仿真及缺陷定位方法

针对多层各向异性奥氏体不锈钢焊缝中超声相控阵瞬态声场的仿真问题,提出应用高斯声束等效点源模型计算宽带离散化的多个单频稳态声场,通过傅里叶变换将其拓展为瞬态声场,并分析了声场转换过程的主要影响参数。该方法可快速计算焊缝内部超声相控阵聚焦声场的瞬态能量分布和任意一点的时域波形信号。在此基础上针对多层奥氏体不锈钢焊缝内部缺陷的超声相控阵成像检测问题,提出利用上述时域高斯声束法对多通道缺陷散射信号进行时间反转计算,并根据时域声场焦点确定缺陷位置。最后通过实验,验证使用此方法检测实际奥氏体不锈钢焊缝试块内部缺陷的效果。结果表明,提出的方法能够确定缺陷位置,且计算速度快、运算量小,适合作为多层介质内部缺陷实时成像的声场仿真模型。     

基于衍射波的孔类缺陷超声相控阵定量方法研究

针对常规超声检测方法对小孔型缺陷难以准确定量的问题,利用超声相控阵的声束偏转聚焦和成像技术,基于声波在体积缺陷处的衍射特性,提出采用一次反射回波和衍射回波来确定体积缺陷的直径尺寸。以横孔模拟孔型缺陷,利用动态光弹技术对声波入射横孔的传播规律进行研究,并采用超声相控阵对孔径为Φ1-Φ4mm不同埋深以及相同埋深下Φ0.8-Φ4.8mm的等差横孔进行了试验。研究结果表明利用本文提出的定量方法能快速有效的确定孔型缺陷直径尺寸,实际计算值与理论值误差较小,对相控阵的定量问题研究具有一定的参考价值。     

基于超声红外技术对金属管内壁缺陷的检测

为提高管道的运送效率,及时检测排除管道内壁的缺陷非常重要。提出利用超声红外无损检测方法对管道内部进行检测。超声主动热激励试件,高频红外热像仪记录试件表面温度变化,结合了超声摩擦生热和红外热成像的优点。对壁厚约为3.3mm检测难度较大的金属管内壁缺陷进行了检测。通过对采集数据和热图的处理分析,准确快速地确定缺陷所在的位置。实物对比分析表明：超声热激励红外无损检测技术可以对金属管道内壁缺陷进行准确检测定位。     

基于超声相控阵衍射波图像的缺陷测量方法*

工程应用中通常采用超声相控阵的脉冲发射法对缺陷进行扇形扫描,并通过6dB法测量缺陷尺寸。然而,基于反射波幅度的6dB测长方法很难精确地测量缺陷尺寸。本研究提出利用超声相控扇形扫描图中的缺陷衍射波图像测量缺陷尺寸以获得较高的测量精度。首先,分析了扇扫图像中缺陷衍射波特征图像及其影响参数以获得清晰的扇扫缺陷衍射波图像;其次,提出了基于衍射波的缺陷尺寸测量方法,并比较了多种测量方法的测量精度。研究结果显示：基于相控阵扇扫的缺陷衍射波测长精度较之反射波幅度法更高,而反射波法更适用于缺陷取向的测量。本研究为缺陷定量检测提供了一种更为有效的解决方案。     

基于分布式超声无损检测方法的零件内部缺陷检测

超声检测广泛应用于工业检测,比如超声相控阵检测法和超声A扫应用于零件内部缺陷检测。然而,这些方法可以检测出缺陷位置却很难精确地检测缺陷尺寸,缺陷定量成了急需解决并且很有意义的问题。本文提出了一种分布式超声无损检测方法,将超声探头均匀布置在检测表面,每一个超声探头可以同时发射和接收超声信号,通过对接收到的信号进行处理来重构缺陷轮廓。基于分布式超声无损检测方法,重构零件的人造缺陷并建立相应的声学仿真模型。通过多项式拟合法和聚类法分别处理实验和仿真所获得的数据并重构缺陷轮廓。实验结果和仿真结果显示重构的椭圆形缺陷和正方形缺陷具有一定的精度。结果表明分布式超声无损检测方法有潜在的应用价值和理论意义。     

超声数字式相控阵换能器动态聚焦系统研制

本文是研制超声相控阵换能器动态聚焦系统,它包括数字式多通道信号发射系统和两种超声相控阵换能器。用数字式多通道信号发射系统产生多路数字信号,通 过改变每路信号的时延(相位),控制相控阵换能器的各个阵元,使它们发出的声束在空间某点聚焦。我们对这两种相控阵进行了实验测量,结果表明,用数字控 制的相控阵换能器,可以实现精密的动态聚焦,并可取得良好的聚焦效果。     

Excitation of ultrasonic Lamb waves using a phased array system with two array probes: Phantom and in vitro bone studies

Long bones are good waveguides to support the propagation of ultrasonic guided waves. The low-order guided waves have been consistently observed in quantitative ultrasound bone studies. Selective excitation of these low-order guided modes requires oblique incidence of the ultrasound beam using a transducer-wedge system. It is generally assumed that an angle of incidence, θ_i, generates a specific phase velocity of interest, c_o, via Snell’s law, θ_i = sin⁻¹(v_w/c_o) where v_w is the velocity of the coupling medium. In this study, we investigated the excitation of guided waves within a 6.3-mm thick brass plate and a 6.5-mm thick bovine bone plate using an ultrasound phased array system with two 0.75-mm-pitch array probes. Arranging five elements as a group, the first group of a 16-element probe was used as a transmitter and a 64-element probe was a receiver array. The beam was steered for six angles (0°, 20°, 30°, 40°, 50°, and 60°) with a 1.6-MHz source signal. An adjoint Radon transform algorithm mapped the time-offset matrix into the frequency-phase velocity dispersion panels. The imaged Lamb plate modes were identified by the theoretical dispersion curves. The results show that the 0° excitation generated many modes with no modal discrimination and the oblique beam excited a spectrum of phase velocities spread asymmetrically about c_o. The width of the excitation region decreased as the steering angle increased, rendering modal selectivity at large angles. The phenomena were well predicted by the excitation function of the source influence theory. The low-order modes were better imaged at steering angle ?30° for both plates. The study has also demonstrated the feasibility of using the two-probe phased array system for future in vivo study.     

基于分布式光纤传感阵列的管网泄漏监测系统研究

复杂液压管网的泄漏检测是液压系统面临的难点之一.采用LabVIEW与FoxPro数据库结合的方法,开发了阵列式光纤传感管网泄漏监测系统软件.该软件控制NI公司数据采集卡PXI-6133采集经调制后的光纤传感器干涉信号,再对获得的信号进行降噪处理,根据降噪后的波形是否出现零点频率判断管道是否泄漏并进行报警;该系统还可实时...     

基于ASDX/ASCX的火电厂电站管线漏电无损检测系统设计

为了提高火电厂电站管线漏电检测的准确性和实时性,并最大程度降低对管线的损坏,设计并实现了一种基于ASDX/ASCX的火电厂电站管线漏电无损检测系统。采用ASDX/ASCX传感器完成对电站管线漏电信号传播速度数据以及电站管线漏电信号所在管线高度数据等的采集,基于可编程逻辑控制器PLC(Program Logic Control,PLC),对采用传感器采集管线中的数据过程进行实时控制,通过实时分析采集的数据,进而实时的对管线进行无损检测,系统硬件设计给出了基于ASDX/ASCX三轴加速度传感器、ARM微处理器以及USB2085数据采集卡等硬件的设计原理,软件设计中,对PLC控制的软件平台选择及运行流程进行了详细设计,并给出了无损检测漏电信号TMS320VC5509A DSP处理流程。实验结果表明,系统控制误差在2%以内,比传统系统平均节能120J,运算效率提高22%左右。系统控制精度高,响应速度快,可靠性强,满足用户使用要求。     

基于面阵CCD的瞬态光谱检测方法研究

针对瞬态光谱检测中对CCD线扫描速度要求高的特点,提出一种基于面阵CCD的瞬态光谱检测方法。该方法通过改变面阵CCD的电荷转移方式,以实现基于面阵CCD的高速线扫描。为了探究此方法的可行性,初步通过改变线阵CCD的电荷转移方式,建立了基于线阵CCD的单点超快探测系统。在发光二极管(light emitting diode,LED)光脉冲探测实验中,系统分别工作在单点超快探测模式和正常模式下。测试结果表明,基于线阵CCD的单点超快探测方法是可行的,单点探测速率可达20MHz。从而在理论上证明,通过改变CCD电荷转移方式以实现基于面阵CCD的瞬态光谱检测也是切实可行的。     

Active incremental Support Vector Machine for oil and gas pipeline defects prediction system using long range ultrasonic transducers

This work proposes a long range ultrasonic transducers technique in conjunction with an active incremental Support Vector Machine (SVM) classification approach that is used for real-time pipeline defects prediction and condition monitoring. Oil and gas pipeline defects are detected using various techniques. One of the most prevalent techniques is the use of “smart pigs” to travel along the pipeline and detect defects using various types of sensors such as magnetic sensors and eddy-current sensors. A critical short coming of “smart pigs” is the inability to monitor continuously and predict the onset of defects. The emergence of permanently installed long range ultrasonics transducers systems enable continuous monitoring to be achieved. The needs for and the challenges of the proposed technique are presented. The experimental results show that the proposed technique achieves comparable classification accuracy as when batch training is used, while the computational time is decreased, using 56 feature data points acquired from a lab-scale pipeline defect generating experimental rig.     

Research on detection system of optical sights triaxial parallelism

A method for testing triaxial parallelism of optical sights, the triaxial which involve optical sights targeting axis of white & infrared and laser launching axis, is put forward in this paper on the basis of analyzing conventional measuring technique. At first, measuring optical path is improved, and some equipments such as aspherical mirror, high precision CCD camera are employed to eliminate the subjective error; with the analysis of the optical path, the mathematical model of triaxial parallelism is built, and the error factors are analyzed and calculated. Finally the system is calibrated by autocollimation theodolite whose accuracy is 0.5″ and the experimental results show that measurement error is <3″. In a word, the method has great significant engineering value.     

An automatic optical inspection system for the detection of three parallel lines in solar panel end face

This study inspected and tracked the location state of a test object in the telemetry monitoring of a wafer or solar panel, and the relevant optoelectronic devices. A CCD camera, triggered by the proposed system, captures the test target image in real time, which is transferred to the system for low-pass filtering, image binarization, spatial masking, boundary tracing, and other means of image processing. The new edge point detection algorithm is then applied to identify the edge points of three parallel lines. Three different group edge points are determined using the edge point detection algorithm, and the three groups are computed using a single linear regression equation. Multiple-linear regression is conducted to obtain the sections of straight lines of the groups that can best satisfy the expected requirements. Finally, whether the detection results are consistent with the expected requirements is determined to inspect whether the test object is consistent with the process specifications in order to reduce undesirable losses, as caused by inappropriate placement angle in subsequent manufacturing, thus, enhancing subsequent manufacturing to achieve high yield.     

Research on photoelectronics properties of array emitting diode and its light energy distribution in detection screen

According to the principle of multi-screen intersection target measure flying projectile parameters, the photoelectronics properties of array emitting diode that form detection screen in multi-screen intersection target and its light energy distributing were studied. The form of detection screen using array emitting diode and the measure principle of four screens intersection were analyzed. The properties of emitting diode were analyzed based on its compound emitting mechanism and P–N ties internal current carrier. The light energy superposition principle was applied to set up light energy distributing model and give out its arithmetic. Through calculation and analysis, the light energy distributing is asymmetric when being close to diode position and the output variation range of light energy is large relatively. When test position is far from diode, the light energy distributing is uniformity, but the energy is relatively feebleness in edge of screen. Detection screen light energy distribution is trapezoidal in whole screen. The variety of emitting diode luminous flux is very distinct when projectile close to pointing light source, the output signal in received detective circuit is very high which is propitious to improve acquirement rate.     

Research on target photoelectricity track method and improved image processing arithmetic in dynamic targets detection system

To solve the problem that the complexity background affects the dynamic target detection performance, which causes detection performance instability in dynamic target track system, this paper is to study target photoelectricity track method based on revolving image sensor, analyze dynamic targets track principle and track geometry relation on optical image track instrument, put forward the improved Mean Shift target track arithmetic and the improved difference image processing arithmetic to eliminate the background effect; research the positive and negative difference image processing algorithm and image target region extraction, analyze the flow of image processing arithmetic and derivate their calculation method by gathering target image in track detection system. Through experimentation gathering and processing target sequence image, the results show the target track method and processing arithmetic are accurate and feasible.