Inhibition of Polyethylene and Polypropylene Oxidation by Nitro Compounds Reacting with Alkyl and Peroxy Radicals

The kinetics of chain termination in polypropylene and polyethylene oxidation inhibited by 2,4-dinitrololuene is studied. 2,4-Dinitrololuene inhibits the oxidation of polyethylene and polypropylene lacking hydroperoxide groups by terminating chains in the reaction with alkyl macroradicals. In oxidized polypropylene containing hydroperoxide groups, chain termination on 2,4-dinitrololuene involves both alkyl and peroxy radicals. A cyclic mechanism is proposed for chain termination in partially oxidized polypropylene involving HO₂ ^·and nitroxyl radicals formed from 2,4-dinitrololuene.     

Reversible addition–fragmentation chain‐transfer graft polymerization of styrene: Solid phases for organic and peptide synthesis

The γ‐initiated reversible addition–fragmentation chain‐transfer (RAFT)‐agent‐mediated free‐radical graft polymerization of styrene onto a polypropylene solid phase has been performed with cumyl phenyldithioacetate (CPDA). The initial CPDA concentrations range between 1 × 10^?2 and 2 × 10^?3 mol L^?1 with dose rates of 0.18, 0.08, 0.07, 0.05, and 0.03 kGy h^?1. The RAFT graft polymerization is compared with the conventional free‐radical graft polymerization of styrene onto polypropylene. Both processes show two distinct regimes of grafting: (1) the grafting layer regime, in which the surface is not yet totally covered with polymer chains, and (2) a regime in which a second polymer layer is formed. Here, we hypothesize that the surface is totally covered with polymer chains and that new polymer chains are started by polystyrene radicals from already grafted chains. The grafting ratio of the RAFT‐agent‐mediated process is controlled via the initial CPDA concentration. The molecular weight of the polystyrene from the solution (PS_free) shows a linear behavior with conversion and has a low polydispersity index. Furthermore, the loading of the grafted solid phase shows a linear relationship with the molecular weight of PS_free for both regimes. Regime 2 has a higher loading capacity per molecular weight than regime 1. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4180–4192, 2002     

Sensitive luminescence techniques to study the early stages of polymer oxidation

This paper describes recent developments in the use of chemiluminescence (CL) and profluorescent nitroxides (PFNs) in probing the “induction period” of polymer oxidation. CL measures the instantaneous rate of reaction of hydroperoxides responsible for initiating degradation and the spreading of oxidation, while PFNs can be used to measure the concentration of alkyl radicals produced in oxidation events and thus provide an integrating sensor for the extent of cumulative damage. The PFN additive acts as an oxidation retarder by competing with oxygen to scavenge the alkyl radicals that generate chain carrying peroxy radicals and so mirrors the performance of hindered amine stabilisers (HAS) in one part of their stabilisation cycle. Using the example of polypropylene (PP) and cis-polyisoprene (PIP) as substrates which can rapidly spread oxidative damage, the factors controlling the reaction of PFNs can be determined from CL and fluorescence as well as infra-red (IR) spectroscopy through the detection of oxidation products as measured by the carbonyl index. Matrix effects on the reactivity are demonstrated using a polyethylene-norbornene copolymer (TOPAS) as carrier for both PIP and the PFN and it is seen that the PFN is a radical scavenger only above T_g of the carrier. When PIP alone is oxidized, the PFN is an integrating sensor for free radical production under ambient conditions for up to twelve months while also stabilizing the polymer. Critically, it is thus able to determine the underlying rate of radical production in the oxidation induction period.     

Flame retardation of glass-fibre-reinforced polyamide 6 by a novel metal salt of alkylphosphinic acid

Aluminum salts of phosphinic acid mixture of diisobutylphosphinic acid and monoisobutylphosphinic acid (HPA-2TBA-Al) and glass fibres were compounded with polyamide 6 to prepare a series of flame retardant GF/PA6 composites via melt blending. The flame retardance and burning behaviors of the composites were investigated by limiting oxygen index (LOI), vertical burning test (UL-94), and Cone calorimeter test. The thermal properties and decomposition kinetics were investigated by thermogravimetric analysis (TGA) under N₂ atmosphere. Addition of HPA-2TBA-Al results in an increased LOI value, a UL-94 V-0 rating together with a decrease in both the values of PHRR and THR in Cone calorimetric analysis. Visual observations and scanning electronic microscopy (SEM) after flame retardant tests confirmed the char-formation which acts as a fire barrier in condense phase. Analysis of cone calorimeter data indicates that gas phase flame retardant mechanism exists in the GFPA6/HPA-2TBA-Al system.     

Kinetics of polymeric radical oxidation with molecular oxygen in poly(methyl methacrylate) films

In poly(methyl methacrylate) films, the kinetics of the oxidation of polymeric radicals and azobenzenenitrenes with molecular oxygen dissolved in the polymer is studied. The free radicals are produced at 77 K by irradiating the polymer with UV light, fast electrons, or γ rays. The concentration of oxygen is varied from 4.5 × 10¹⁸ to 3.1 × 10¹⁹ cm^?3; the temperature of the reaction, from 90 to 130 K. The reaction is carried out in excess oxygen. The kinetics of radical oxidation is shown to be independent of the type of radiation that stimulates the formation of radicals and coincides with the kinetics of the oxidation of azobenzenenitrenes, which are uniformly dissolved in the polymer. It is concluded that the structure of the polymer in the vicinity of the radicals is virtually the same as the structure of the polymer bulk. The activation energy of the oxygen diffusion coefficient calculated according to the radical oxidation kinetics amounts to ～30 kJ/mol.     

Mechanism of propagation and degenerate chain branching in the oxidation of polypropylene and polyethylene

Samples of polypropylene with adjacent and isolated hydroperoxide groups have been prepared. The rate constants of free-radical formation from solid hydroperoxides were measured by the inhibitor method. It was found that the free radicals yielded by adjacent hydroperoxide groups are formed more rapidly. The main reaction of free-radical formation in oxidized polypropylene is of the type: ROOH + ROOH → RO + H₂O + RO₂^˙. The average yield of free radicals from polypropylene hydroperoxide is 2–4%. Oxygen has no effect on the yield of free radicals. However, the pressure of oxygen Po₂ affects the rate of degenerate chain branching in polypropylene. The number of adjacent hydroperoxide groups and the rate of initiation increase with Po₂. Consequently, a reaction of the type, R^˙, + RH → RH + R^˙, plays an important part in transport of free valence through solid polymer. This reaction is very fast in polyethylene, and no adjacent hydroperoxide groups are formed. The free radicals from polyethylene hydroperoxide are found to form by a reaction of the type: ROOH → RO^˙ + HO^˙.     

Oxidation of polypropylene in benzene solution

The oxidation of both amorphous and crystalline polypropylene in benzene solution was studied at 100–130°C. tert-Butyl peroxide was used as an initiator. The kinetic behavior of the amorphous and crystalline forms differs slightly; the oxidation rate of the amorphous type is slower for a given polymer and initiator concentration. The oxidation rate of solutions of the crystalline form can be simply described by the expression: R₀ = 1.87 × 10¹³ exp {?29,000/RT} [t-Bu₂O₂]^0.58[polypropylene]^0.73, mole/l.-min. Product analyses of the oxidized solutions are incomplete, but the results do show that only ～40% of the absorbed oxygen is present as hydroperoxide. Further, much of the hydroperoxide is present in low molecular weight polar fragments which are acetone-soluble. These results show that oxidized polypropylene cannot be regarded simply as “polypropylene hydroperoxide” with repeating hydroperoxide groups attached to the polymer chain in 1,3,5… (tertiary) positions.     

Functionalized ZrP nanosheet with free‐radical quenching capability and its synergism in intumescent flame‐retardant polypropylene

The combination of catalyzing carbonization and free‐radical quenching mechanism is proposed to be a promising strategy for the preparation of high‐efficiency flame‐retardant polypropylene (PP). Herein, a novel functionalized zirconium phosphate (RQZrP) nanosheet with free‐radical quenching capability was fabricated by decorating macromolecular N‐alkoxy hindered amine (MNOR) onto the surface of ZrP. It was combined with an intumescent flame retardant (IFR) to flame‐retard PP. The results showed that there was a good synergism between RQZrP and IFR, which effectively improved the fire safety of PP. When the content of RQZrP was 2 wt% and IFR was 23 wt%, the limiting oxygen index (LOI) of PP increased from 19.0% to 33.0%, and it achieved a UL‐94 V‐0 rating. Meanwhile, the peak heat release rate (PHRR), total heat release (THR), carbon monoxide production (COP), and carbon dioxide production (CO₂P) were significantly decreased. It revealed that nitroxyl radicals generated by RQZrP could capture alkyl radicals and peroxy radicals that produced during the degradation and combustion of PP. Meanwhile, RQZrP acted as a solid acid that catalyzed PP chains rapidly cross‐linking to form char on its surface, and it also played as a supporting skeleton to enhance the strength and compactness of the char layer, thus effectively preventing the transmission of heat, oxygen, and combustible gases.     

Radical processes in polymer burning and its retardation. I. ESR methods for studying the thermal decomposition of polymers in the preflame and flame zones

The determination of the free radical distribution in the preflame and flame zones of a burning polymer (polypropylene) by ESR leads to the conclusion that in all phases of the burning polymer an exothermic reaction zone encloses an oxygen-free pyrolytic zone. Whereas in the molten preflame zone (250–350°C) the polymer decomposes to oligomers, dimers, monomers, and the relevant free radicals or biradicals, in the gaseous flame zone the heat transport from the hot outer surface into the surrounding pyrolytic zone leads (with an increasing temperature gradient) to a progressive formation of thermodynamically more stable decomposition products. The CH. radicals generated at 400–800°C, after rapid cooling, yield polyaromaties with delocalized free electrons and the atomized carbon and its dimers at 800–1200°C, after cooling, yield graphite sheets with localized free electrons in its defects. Free radicals and paramagnetic species are trapped (a) in the gaseous pyrolytic products of heated polymers on the surface of a rotating cryostat, (b) in burning polymer drops by quenching in liquid nitrogen, and (c) in different zones of a burning diffuse flame. The superimposed ESR signals of the paramagnetic products are then qualitatively and quantitatively analyzed.     

Low flammability and smoke epoxy resins with a novel DOPO‐based imidazolone derivative

In this work, a DOPO‐based imidazolone derivative named DHI was synthesized using DOPO, 5‐amino‐2‐benzimidazolinone and 4‐hydroxybenzaldehyde as raw materials. The chemical structure of DHI was characterized by ¹H‐NMR, ³¹P‐NMR and Fourier transform infrared spectra (FTIR). Then, a series of different flame‐retardant epoxy resin (EP) thermosets were prepared by mixing flame retardant DHI. The thermal properties of the cured EPs was investigated by thermogravimetry analysis (TGA) and differential scanning calorimeter (DSC), and the results showed the thermal stability and glass transition temperature (T_g) of the cured EP modified with DHI declined slightly compared with that of neat EP. The limited oxygen index (LOI) and UL94 test results exhibited DHI imparted good flame retardancy to EP. The EP‐4 (phosphorus content of 1.25%) possessed a LOI value of 36.5% and achieved a V‐0 rating. Furthermore, the peak of heat release rate (PHRR) and total heat release rate (THR) of EP‐4 decreased by 38.7% and 24.5%, respectively. Excitedly, the total smoke production (TSP) of EP‐4 sample declined by 62.5%, which meant DHI also made EP obtain excellent smoke suppression property. Moreover, the flame‐retardant mechanism was studied by scanning electron microscopy (SEM) and pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS). It was reasonable inferred that DHI could not only promote EP to form dense char layer in condensed phase, but also restrain combustion in gaseous phase through catching the free radicals sourced from the degradation of EP.     

Inherent flame retardation of bio-based poly(lactic acid) by incorporating phosphorus linked pendent group into the backbone

The molecular design for inherently flame-retardant poly(lactic acid) (IFR-PLA) was outlined and achieved by chemically incorporating an effective organophophorus-type flame retardant (FR) into the PLA backbone via the chain extension of the dihydroxyl-terminated prepolymer with 1, 6-hexamethylene diisocyanate (HDI). The structure of IFR-PLA was characterized by ¹H- and ³¹P-nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) spectroscopy. IFR-PLA was further blended with the commercial PLA to prepare flame retardant PLA blends (PLA-FR blend). The relevant properties of IFR-PLA and PLA-FR blends were evaluated by differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), limiting oxygen index (LOI) measurements and UL-94 tests. The thermal analysis revealed that the char yield of IFR-PLA and PLA-FR blend above 400 °C was greatly enhanced compared to that of pure PLA. The LOI value was significantly improved from 19 for pure PLA to 29 when 1 wt% of phosphorus content was introduced and all IFR-PLA samples achieved V-0 rating in the UL-94 tests. PLA-FR blends had an LOI value of 25-26 and UL-94 V-2 rating at 20 wt% of IFR-PLA content. The tensile strength of all the FR PLA systems was ca. 60 MPa. The method used in this study provided a novel route to permanently flame retard PLA.     

Thermo- and photooxidation of polyisobutylene. I. Evolutions at temperatures above 50°C

Polyisobutylene films (PIB) were submitted to a thermal oxidation at 100°C and to a photooxidation by exposure to long-wavelength radiations (λ ≥ 300 nm) at 60°C. The modifications of the chemical structure resulting from the oxidation were determined by FT-IR analysis of the polymer films, coupled to chemical treatments that converted specifically the oxidation products. Dissolution of oxidized samples permitted analysis of the polymer by ¹³C- and ¹H-NMR. The structure of the volatile products was determined by mass spectroscopy analysis of the gas phase. Identification of the numerous products formed permitted the proposal of a scheme that accounts for the oxidation of PIB. When the irradiations are carried out at a temperature above 50°C, the depolymerization is favored and the mechanism involves two main routes of oxidation. A direct oxidation starts with the oxidation of radicals obtained by homolysis of the C C bonds on the main chain, and an induced oxidation involves hydrogen abstraction on the methylene and methyl groups by radicals formed by the direct oxidation of the polymer. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 1689–1701, 1997     

Aging and degradation of polyolefins. I. Peroxide-initiated oxidations of atactic polypropylene

Efficiencies of polymer radical production by thermal decomposition of di-tert-butylperoxy oxalate (DBPO) have been measured in bulk atactic polypropylene (PP) at 25–55°C; they range from 1 to 26%, depending on [DBPO], temperature, and presence of oxygen. Most of the polymer radicals thus produced disproportionate in the absence of oxygen but form peroxy radicals in its presence. Most of the pairs of peroxy radicals interact by a first-order reaction in the polymer cage. The fraction that escapes gives hydroperoxide in a reaction that is half order in rate of initiation. In interactions of polymer peroxy radicals, in or out of the cage, about one-third give dialkyl peroxides and immediate chain termination, two-thirds give alkoxy radicals. About one-third of the later cleave at 45°C; the rest abstract hydrogen to give hydroxy groups and new polymer and polymer peroxy radicals. The primary peroxy radicals from cleavage account for the rest of the chain termination. Cleavage of alkoxy radicals and crosslinking of PP through dialkyl peroxides nearly compensate. Up to 70% of the oxygen absorbed has been found in hydroperoxides. The formation of these can be completely inhibited, but cage reactions are unaffected by inhibitors. Concentrations of free polymer peroxy radicals have been measured by electron spin resonance and found to be very high, about 10^?3M at 58–63°C. Comparison with results on 2,4-dimethylpentane indicate that rate constants for both chain propagation and termination in the polymer are much smaller than those for the model hydrocarbon but that the ratio, k_p/(2k_t)^½, is about the same.     

Bi‐phase flame‐retardant effect of dimethyl methylphosphonate and modified ammonium polyphosphate on rigid polyurethane foam

The flame‐retardant rigid polyurethane foams (RPUFs) with dimethyl methylphosphonate (DMMP) and modified ammonium polyphosphate (MAPP) were prepared. The results showed that the limiting oxygen index (LOI) value was improved by adding DMMP into RPUF/MAPP composite; 10 wt% of DMMP addition can increase the LOI value from 24.3% to 26.0%, where the commercial application standard of RPUF is achieved. Further benefits of using DMMP/MAPP system included restraining of total heat and smoke release, improvement of thermal stability, and char yield of RPUF. The thermogravimetric analysis (TGA)‐gas chromatography‐mass spectrometer (GC‐MS) results indicated that DMMP/MAPP could continuously release PO₂ and PO·free radicals in the gas phase. In addition, DMMP/MAPP exhibited the charring effect and barrier effect in the condensed phase, such bi‐flame retardant effect exerted by DMMP/MAPP resulted in the enhanced flame retardant property of RPUF.     

Catalyzing carbonization function of α-ZrP based intumescent fire retardant polypropylene nanocomposites

The catalyzing carbonization function of alpha-zirconium phosphate (α-Zr(HPO₄)₂·H₂O, α-ZrP) based on an intumescent fire retardant (IFR) polypropylene (PP) system is reported. The IFR system consists of ammonium polyphosphate and pentaerythritol. The morphology of the PP/organophilic ZrP nanocomposites is characterized by X-ray diffraction and high resolution transmission electron microscopy (HRTEM). The results indicate that an intercalated structure is formed. Thermogravimetric analysis, limiting oxygen index (LOI) and UL-94 are used to characterize the thermal stability and the flame retardant properties. It is found that there is a transformation of the char microstructure and an increment of LOI value in the PP systems with the OZrP, and the UL-94 level is improved, from failure, to a V-0 rating. The synergistic effect improves the flame retardant properties of PP remarkably. The morphology and structure (HRTEM and selected area electron diffraction) of the char residue also indicate the presence of graphite sheets. A possible mechanism for catalyzing carbonization is discussed.     

Studies on some radical transfer reactions by entrapping the radicals as polymer end groups. I. Reaction of hydroxyl radicals with amines

The reaction of OH radicals with a number of amines has been studied by entrapping the resultant radicals as polymer end groups which have been detected and estimated by the sensitive dye partition technique. Expressions have been developed relating the average amounts of end groups per polymer molecule to the rate constant of the radical transfer reaction, the rate constants determined for reaction with n-butyl, n-hexyl, and n-octyl amine being 1.00 × 10¹⁰, 1.31 × 10¹⁰, and 1.46 × 10¹⁰ mol^?1 L s^?1, respectively, at 25°C. The order of reactivity for amines of different classes has been found to be as primary < secondary > tertiary, the rate constants for reaction with n-butyl, dibutyl, and tributyl amine being 1.00 × 10¹⁰, 1.81 × 10¹⁰, and 1.67 × 10¹⁰ mol^?1 L s^?1, respectively, at 25°C. The change in the reactivity of the amine with chain length and amine class has been explained by activation and deactivation of the CH₂ group from which H abstraction by OH radicals occurs, respectively, by the alkyl group and by the protonated amino nitrogen under the acidic condition of the medium. Between pH 1.00 and 2.17, the rate of the reaction with n-butyl amine remains practically unchanged, but from pH 2.20 to 2.72 the rate constant increases with increasing pH, indicating that deprotonation of the positively charged nitrogen starts at about pH 2.20. The method is simple and accurate and can be applied to detect and estimate very reactive radicals.     

In situ synthesis of a novel transparent poly (methyl methacrylate) resin with markedly enhanced flame retardancy

A novel phosphorus‐containing monomer, (6‐oxido‐6H‐dibenzo[c,e][1,2]oxaphosphinin‐6‐yl)methyl acrylate (DOPO‐AA), is first synthesized and characterized by Fourier transform infrared spectra (FTIR), ¹H nuclear magnetic resonance (NMR) and ³¹P NMR. The monomer is then introduced into poly (methyl methacrylate) (PMMA) matrix via in situ copolymerization to produce a new PMMA based copolymer (PMMA/DOPO‐AA). From UV–vis spectra, microscale combustion calorimeter (MCC) and thermogravimetric analyses (TGA) results, the as‐fabricated PMMA/DOPO‐AA copolymers not only keep relatively high transparency, but also exhibit remarkable improvements in the flame retardancy and thermal stability, such as increased T_0.5 by 60.2°C and limited oxygen index (LOI) by 4.1, and decreased peak heat released rate (PHRR) by 34.7%. Thermal degradation behaviors investigated by real time Fourier transform infrared spectra (RTIR), char structure analysis studied by scanning electron microscope (SEM) and pyrolysis gaseous products studied by TGA coupled with FTIR (TGA‐FTIR) demonstrate that the catalytic charring function of DOPO‐AA in condensed phase and DOPO flame retardant systems in the gas phase are two key factors for the property enhancements. This work not only provides a promising flame‐retardant monomer for polymers, but also will stimulate more efforts on the development of DOPO‐containing flame‐retardant monomers. Copyright © 2015 John Wiley & Sons, Ltd.     

Effect of oxygen on the γ-radiation-induced polymerization of ethylene

The effects of oxygen on the γ-radiation-induced polymerization of ethylene were studied at a temperature of 30°C.; the pressure was 400 kg./cm.², the dose rate was 1.9 × 10⁵ rad/hr.; and oxygen content was from 1–2000 ppm. The main product was solid polymer, and no liquid product was found. The gaseous products were hydrogen, acetylene, higher hydrocarbons, carbon dioxide, aldehydes, and acids. Several kinds of carbonyls similar to those formed in γ-ray oxidized polyethylene were observed in the polymer. The polymer yield and the degree of polymerization decreased markedly with increasing oxygen content, while the amount of carbonyls in the polymer increased. The number of moles of polymer chain and the amounts of hydrogen and acetylene were found to be almost independent of the oxygen content. The polymerization of pure ethylene was not affected by carbon dioxide and formic acid. On addition of acetaldehyde, the polymer yield and the degree of polymerization decreased markedly, while the number of moles of polymer chain increased. In the polymerization of ethylene containing oxygen, both the rate of oxygen consumption and the carbonyl content of the polymer increased, while the inhibition period decreased by the addition of acetaldehyde. It was found that the degree of polymerization after the inhibition period is almost independent of the reaction time in the presence of acetaldehyde, while it increases with the time in the absence of acetaldehyde.     

Supramolecular self‐assembly modification of ammonium polyphosphate and its flame retardant application in polypropylene

In order to improve its water resistance and compatibility with polymer matrix, ammonium polyphosphate (APP) is modified with melamine‐trimesic acid (MEL‐TA) aggregates by supramolecular self‐assembly technology. Chemical structure and morphology of APP@MEL‐TA are investigated by Fourier transform infrared spectroscopy and scanning electron microscopy (SEM), respectively. Intumescent flame retardant system of APP@MEL‐TA and charring‐foaming agent is introduced into polypropylene (PP) matrix. The flammability and combustion behavior of PP composites are investigated by limiting oxygen index (LOI), UL‐94 vertical burning, and cone calorimetry tests. In terms of LOI values and cone combustion results, APP@MEL‐TA performs better than pristine APP. Char residue of PP composites is investigated by SEM and Raman spectra. Flame retardant mechanisms are proposed based on thermal decomposition, combustion results, and analysis on char residue.     

Flame retardancy and smoke suppression of molybdenum trioxide doped magnesium hydrate in flexible polyvinyl chloride

In this paper, an effective flame retardant consisting of hierarchical magnesium hydrate (MH) nanosheets doped with molybdenum trioxide nanoparticles (MO@MH) was successfully synthesized via a hydrothermal process. Then, MO@MH, MH, and MH/MO were respectively incorporated into flexible polyvinyl chloride (fPVC) to prepare a series of composites via melt blending. The results of limiting oxygen index (LOI), UL‐94, and cone calorimetry test showed that MO@MH exhibited better flame retardancy and smoke suppression than MH and MH/MO due to the synergistic effect of MO and MH, and the hierarchical structure of MO@MH. With the addition of 20 phr MO@MH, LOI value of fPVC was increased from 23.9% to 33.8% , and UL‐94 reached V0 rating. The peak heat release rate, total heat release, peak smoke production rate, and total smoke production were decreased to 143.0 kW/m², 44.9 MJ/m², 0.0093 m²/s and 29.4 m², respectively. The thermogravimetric analysis results suggested that MO@MH greatly promoted the dehydrochlorination of fPVC at lower temperature, so that more compact and continuous char residues were formed. The Fourier transform infrared spectroscopy results indicated that MO@MH can prevent chain scission and oxidation of fPVC carbonaceous backbone, and as a result less smoke was released.