Corrosion inhibition of steel in sulphuric acid by pyrrolidine derivatives

Novel corrosion inhibitors, namely 1-{2-[(2-hydroxyethyl)thio]ethyl}pyrrolidin-2-one (P5) and {[2-(2-oxopyrrolidin-1-yl)ethyl]thio}acetic acid (P4), were synthesised and tested as corrosion inhibitors for steel in 0.5 M H₂SO₄. The effects of P4 and P5 are also compared to their initial reactants 1-vinylpyrrolidin-2-one (P1), 2-mercaptoethanol (P2) and mercaptoacetic acid (P3). The study was carried out by weight loss measurements, potentiodynamic polarisation, linear polarisation resistance (R_p) and electrochemical impedance spectroscopy (EIS) methods. The inhibition efficiency increases with the concentration of P5 to attain 89% at 5 × 10⁻³ M. We note good agreement between the various methods explored. Polarisation measurements show also that the pyrrolidones act essentially as cathodic inhibitors. The cathodic curves indicate that the reduction of proton at the steel surface is an activating mechanism. P4 and P5 adsorb on the steel surface according to Langmuir adsorption model. Effect of temperature is also studied in the 298-353 K range. Efficiency is explained by the theoretical studies.     

The corrosion inhibition and gas evolution studies of some surfactants and citric acid on lead alloy in 12.5 M H2SO4 solution

The inhibition action of the citric acid and three surfactants: sodium dodecyl sulfate (SDS), t-octyl phenoxy polyethoxyethanol (Triton X-100), sodium dodecyl benzene sulphonate (SDBS) on the corrosion behavior and gas evolution of Pb-Sb-As-Se was investigated in 12.5 M H₂SO₄ solution with linear sweep polarization, cyclic voltammetry and weight loss measurements methods. The results drawn from different techniques are comparable. It was found that these surfactants and citric acid act as good inhibitors for the corrosion of lead alloy in H₂SO₄ solution. SDS inhibited most effectively the lead alloy corrosion among the three surfactants and citric acid. The inhibition efficiency for the inhibitors decreases in the order: SDS > SDBS > Triton X-100 > citric acid > blank. The inhibition efficiency increases with rising of the inhibitor concentration. In this work, the effect of the inhibitors on hydrogen and oxygen evolution was studied. In addition, it was found that the adsorption of used inhibitors on lead alloy surface follows Langmuir isotherm.     

Electrochemical and theoretical investigation on the corrosion of aluminium in acidic solution containing some Schiff bases

The effect of newly synthesised three Schiff bases—2-[2-aza-2-(5-methyl(2-pyridly))vinyl]phenol, 2-[2-aza-2-(5-methyl(2-pyridly))vinyl]-4-bromophenol, 2-[2-aza-2-(5-methyl(2-pyridly))vinyl]-4-chlorophenol—on the corrosion behaviour of aluminium in 0.1 M HCl were investigated using potentiodynamic polarisation, electrochemical impedance spectroscopy and linear polarisation methods. Polarisation curves indicate that all studied Schiff bases were acting as mixed type inhibitors. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on aluminium surface. Adsorption of these inhibitors follows Langmuir adsorption isotherm. Thermodynamic parameters of adsorption (K_ads, ΔG_ads) of studied Schiff bases were calculated using Langmuir adsorption isotherm. The variation in inhibition efficiency values depends on the type of functional groups substituted on benzene ring. It was found that the presence of bromine and chlorine atoms in the molecular structure of studied Schiff bases facilitate the adsorption of molecule on aluminium surface.The correlation between the inhibition efficiencies of studied Schiff bases and their molecular structure has been investigated using quantum chemical parameters obtained by MNDO semi-empirical SCF-MO methods. These results indicate that adsorption of studied Schiff bases depends on the charge density of adsorption centres and dipole moments.     

Synergistic effect of iodide ions on the corrosion inhibition of steel in 0.5 M H2SO4 by new chalcone derivatives

The effect of addition of 4′,4-dihydroxychalcone (P₁), 4-aminochalcone (P₂) and 4-bromo, 4′-methoxychalcone (P₃) on the corrosion of steel in 0.5 M sulphuric acid has been studied by weight loss measurements, potentiodynamic and EIS measurements. We investigate the synergistic effect of iodide ions on the corrosion inhibition of steel in the presence of chalcone derivatives. The corrosion rates of the steel decrease with the increase of the chalcones concentration, while the inhibition efficiencies increase. The addition of iodide ions enhances the inhibition efficiency considerably. The presence of iodide ions increases the degree of surface coverage. The synergism parameters S_Θ and S_I, calculated from surface coverage and the values of inhibition efficiency, in the case of chalcone derivatives are found to be larger than unity. The enhanced inhibition efficiency in the presence of iodide ions is only due to synergism and there is a definite contribution from the inhibitors molecules. E (%) obtained from the various methods is in good agreement. Polarisation measurements show also that the compounds act as cathodic inhibitors.     

Inhibiting effects of some oxadiazole derivatives on the corrosion of mild steel in perchloric acid solution

The efficiency of 3,5-bis(n-pyridyl)-1,3,4-oxadiazole (n-POX, n = 1, 2, 3), as corrosion inhibitors for mild steel in 1 M perchloric acid (HClO₄) have been determined by weight loss measurements and electrochemical studies. The results show that these inhibitors revealed a good corrosion inhibition even at very low concentrations. Comparison of results among those obtained by the studied oxadiazoles shows that 3-POX was the best inhibitor. Polarisation curves indicate that n-pyridyl substituted-1,3,4-oxadiazoles are mixed type inhibitors in 1 M HClO₄. The adsorption of these inhibitors follows a Langmuir isotherm model. The electronic properties of n-POX, obtained using the AM1 semi-empirical quantum chemical approach, were correlated with their experimental efficiencies using the linear resistance model (LR).     

Enhanced corrosion resistance of mild steel in normal sulfuric acid medium by 2,5-bis(n-thienyl)-1,3,4-thiadiazoles: Electrochemical, X-ray photoelectron spectroscopy and theoretical studies

The inhibitive action of some thiadiazole derivatives, namely 2,5-bis(2-thienyl)-1,3,4-thiadiazole (2-TTH) and 2,5-bis(3-thienyl)-1,3,4-thiadiazole (3-TTH) against the corrosion of mild steel in 0.5 M H₂SO₄ solution has been investigated using weight loss measurements, Tafel polarisation and electrochemical impedance spectroscopy (EIS) techniques. The experimental results obtained revealed that these compounds inhibited the steel corrosion in acid solution. The protection efficiency increased with increasing inhibitors concentration and the ability of the molecule to adsorb on the steel surface was dependent on the position of the sulphur atom on the thienyl substituent. Inhibition efficiency values obtained from various methods employed were in reasonable agreement. Potentiodynamic polarisation studies clearly showed that 2-TTH and 3-TTH acted as mixed inhibitors. Adsorption of these inhibitors on steel surface obeyed to Langmuir adsorption isotherm. X-ray photoelectron spectroscopy and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal sulphuric solution by n-TTH is due to the formation of a chemisorbed film on the steel surface. Molecular modelling was used to gain some insight, about structural and electronic effects in relation to the inhibiting efficiencies.     

Experimental and theoretical study for corrosion inhibition of mild steel in hydrochloric acid solution by some new hydrazine carbodithioic acid derivatives

The corrosion inhibition of mild steel in 0.5 M hydrochloric acid solutions by some new hydrazine carbodithioic acid derivatives namely N′-furan-2-yl-methylene-hydrazine carbodithioic acid (A), N′-(4-dimethylamino-benzylidene)-hydrazine carbodithioic acid (B) and N′-(3-nitro-benzylidene)-hydrazine carbodithioic (C) was studied using chemical (weight loss) and electrochemical (potentiodynamic and electrochemical impedance spectroscopy, EIS) measurements. These measurements show that the inhibition efficiency obtained by these compounds increased by increasing their concentration. The inhibition efficiency follow the order C > B > A. Polarization studies show that these compounds act as mixed type inhibitors in 0.5 M HCl solutions. These inhibitors function through adsorption following Langmuir isotherm. The electronic properties of these inhibitors, obtained using PM3 semi-empirical self-consistence field method, have been correlated with their experimental efficiencies using non-linear regression method.     

Investigation of the inhibitive effect of triphenyltin 2-thiophene carboxylate on corrosion of steel in 2 M H3PO4 solutions

A new organic compound was synthesised and tested as corrosion inhibitor of steel in phosphoric acid medium using gravimetric, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements. Results obtained show that the inhibitor studied is a good cathodic inhibitor. EIS results show that the change in the impedance parameters (R_T and C_dl) with concentration of triphenyltin 2-thiophene carboxylate (TTC) is indicative of the adsorption of molecules leading to the formation of a protective layer on the surface of steel. The effect of the temperature on the steel corrosion in 2 M H₃PO₄ and with addition of various concentrations of TTC in the range of temperature 298-348 K was studied. The associated apparent activation corrosion energy has been determined.     

Inhibition of steel corrosion in 2 M H3PO4 by artemisia oil

Artemisia oil (Ar) is extracted from artemisia herba alba collected in Ain es-sefra-Algeria, and tested as corrosion inhibitor of steel in 2 M H₃PO₄ using weight loss measurements, electrochemical polarisation and EIS methods. The naturally oil reduces the corrosion rate. The inhibition efficiency was found to increase with oil content to attain 79% at 6 g/l. Ar acts as a cathodic inhibitor. The effect of temperature on the corrosion behaviour of steel indicates that inhibition efficiency of the natural substance decreases with the rise of temperature. The adsorption isotherm of natural product on the steel has been determined.     

Effect of cerium ions on corrosion inhibition of PANI for iron in 0.5 M H2SO4

In recent years conducting polymers such as polyaniline are used as corrosion inhibitors for metals in acids. The performance of the inhibitor can be enhanced either by the addition of halide ions or metal cations. A study has been made on the effect of addition of ceric ions on the corrosion inhibition performance of polyaniline for iron in 0.5 M H₂SO₄. Techniques such as electrochemical impedance spectroscopy, potentiodynamic polarization and linear polarization resistance methods have been employed to study the corrosion inhibition. The polyaniline has been used in the concentration range of 10-100 ppm and the ceric ions concentration has been maintained at 1 × 10⁻³ M. The inhibition efficiency of polyaniline at 10 ppm has been increased from 53 to 88% and for 50 ppm from 71 to 90% in the presence of ceric ions. The enhanced inhibition of polyaniline in presence of ceric ions is due to the higher coverage of polyaniline-cerium complex.     

Attenuated total reflectance spectroscopy of simultaneous processes: Corrosion inhibition of cuprous oxide by benzotriazole

Attenuated total reflectance (ATR) spectroscopy was used to perform in situ studies of the corrosion inhibition of cuprous oxide (Cu₂O) by benzotriazole (BTA) in aqueous solution at concentrations from 1 to 20 μM. Because two separate processes occur simultaneously, that of Cu₂O corrosion and corrosion inhibition by BTA adsorption, the spectral information was subjected to deconvolution by a conjugate gradient minimization algorithm. Under these conditions, a solution phase concentration of 7-10 μM BTA nearly completely inhibited the corrosion of Cu₂O in deionized water. Using a Langmuir adsorption model, this represented only 25% of the maximally covered surface area.     

Inhibition of copper corrosion by bis-(1,1′-benzotriazoly)-α,ω-diamide compounds in aerated sulfuric acid solution

Three kinds of novel corrosion inhibitors, bis-(1,1′-benzotriazoly)-α,ω-succinyldiamide (BSU), bis-(1,1′-benzotriazoly)-α,ω-adipoyldiamide (BAD), and bis-(1,1′-benzotriazoly)-α,ω-azelayldiamide (BAZ) were synthesized and certified by IR and ¹H NMR. Their corrosion inhibition effects for copper in 0.5 M H₂SO₄ were evaluated by weight-loss method. It shows that among the three compounds, only BSU behaves better compared with BTA. The inhibition efficiency (IE) increased with increasing BSU concentration to 85.2% at the 5 × 10⁻⁴ M level. Polarization studies showed that BSU suppressed both anodic and cathodic corrosion reactions. The minimum energy conformation of these compounds was obtained by MM2 force field program. The two benzotriazoly moieties in BSU molecule are more parallel than in other compounds. This is benefit to increase the inhibition effects of BSU.     

Quinoxaline derivatives as corrosion inhibitors for mild steel in hydrochloric acid medium: Electrochemical and quantum chemical studies

The corrosion inhibition potential of four quinoxaline derivatives namely, 1-[3-(4-methylphenyl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl]butan-1-one (Me-4-PQPB), 1-(3-(4-methoxyphenyl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl)butan-1-one (Mt-4-PQPB), 1-[3-(3-methoxyphenyl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl]butan-1-one (Mt-3-PQPB) and 1-[3-(2H-1,3-benzodioxol-5-yl)-5-(quinoxalin-6-yl)-4,5-dihydropyrazol-1-yl]butan-1-one (Oxo-1,3-PQPB) was studied for mild steel corrosion in 1 M HCl solution using electrochemical, spectroscopic techniques and quantum chemical calculations. The results of both potentiodynamic polarization and electrochemical impedance spectroscopic studies revealed that the compounds are mixed-type inhibitors and the order of corrosion inhibition efficiency at 100 ppm is Me-4-PQPB>Mt-3-PQPB>Oxo-1,3-PQPB>Mt-4-PQPB. Fourier transform infrared (FTIR) and ultraviolet–visible (UV–vis) spectroscopic analyses confirmed the presence of chemical interactions between the inhibitors and mild steel surface. The adsorption of the inhibitor molecules on mild steel surface was found to be both physisorption and chemisorption but predominantly chemisorption. The experimental data obey Langmuir adsorption isotherm. Scanning electron microscopy studies revealed the formation of protective films of the inhibitors on mild steel surface. Quantum chemical parameters obtained from density functional theory (DFT) calculations support experimental results.     

Electrochemical, theoretical and XPS studies of 2-mercapto-1-methylimidazole adsorption on carbon steel in 1 M HClO4

The inhibition of the corrosion of carbon steel in 1 M HClO₄ by 2-mercapto-1-methylimidazole (MMI) has been investigated in relation to the concentration of the inhibitor as well as the temperature using weight loss and electrochemical measurements. The effect of the temperature on the corrosion behaviour with addition of different concentrations of MMI was studied in the temperature range 30-60 °C. Polarization curves reveal that MMI is a mixed type inhibitor. The inhibition efficiency of MMI is temperature independent but increases with the inhibitor concentration. Changes in impedance parameters (charge transfer resistance, R_t, and double-layer capacitance, C_dl) were indicative of adsorption of MMI on the metal surface, leading to the formation of a protective film. Adsorption of MMI on the carbon steel surface is found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined. The X-ray photoelectron spectroscopy (XPS) of the carbon steel indicated that MMI is chemically adsorbed on the steel surface. Moreover, the electronic properties such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO) energy levels and molecular orbital densities were calculated.     

Berberine as a natural source inhibitor for mild steel in 1 M H2SO4

Berberine was abstracted from coptis chinensis and its inhibition efficiency on corrosion of mild steel in 1 M H₂SO₄ was investigated through weight loss experiment, electrochemical techniques and scanning electronic microscope (SEM) with energy disperse spectrometer (EDS). The weight loss results showed that berberine is an excellent corrosion inhibitor for mild steel immersed in 1 M H₂SO₄. Potentiodynamic curves suggested that berberine suppressed both cathodic and anodic processes for its concentrations higher than 1.0 × 10⁻⁴ M and mainly cathodic reaction was suppressed for lower concentrations. The Nyquist diagrams of impedance for mild steel in 1 M H₂SO₄ containing berberine with different concentrations showed one capacitive loop, and the polarization resistance increased with the inhibitor concentration rising. A good fit to Flory-Huggins isotherm was obtained between surface coverage degree and inhibitor concentration. The surface morphology and EDS analysis for mild steel specimens in sulfuric acid in the absence and presence of the inhibitor also proved the results obtained by the weight loss and electrochemical experiments. The correlation of inhibition effect and molecular structure of berberine was then discussed by quantum chemistry study.     

Inhibition of iron corrosion in 0.5 M sulphuric acid by metal cations

Corrosion inhibitors are widely used in acid solutions during pickling and descaling. Mostly organic compounds containing N, O, and S groups are employed as inhibitors. In this study, the inhibition performance of metal cations such as Zn²⁺, Mn²⁺ and Ce⁴⁺ ions in the concentration range 1-10 × 10⁻³ M has been found out. The corrosion behaviour of iron in 0.5 M H₂SO₄ in the presence of metal cations is studied using polarization and impedance methods. It is found that the addition of these metal cations inhibits the corrosion markedly. The inhibition effect is in the following order Ce⁴⁺ ? Mn²⁺ > Zn²⁺.     

Investigations of the inhibition of copper corrosion in nitric acid solutions by ketene dithioacetal derivatives

Ketene dithioacetal derivatives, namely 3-[bis(methylthio)methylene] pentane-2,4-dione (1), 3-(1,3-dithian-2-ylidene) pentane-2,4-dione (2) and 3-(1,3-dithiolan-2-ylidene) pentane-2,4-dione (3) were synthesized and their respective capacity to inhibit copper corrosion in 3 M HNO₃ was investigated by means of weight loss, potentiodynamic polarization, scanning electron microscopy (SEM) and energy dispersive X-ray fluorescence (XRF). The obtained results indicate that the addition of these compounds significantly decreases the corrosion rate. Potentiodynamic polarization studies clearly showed that the inhibition efficiency increases with increasing concentration of the investigated compounds at a fixed temperature, but decreases with increasing temperature. These results on the whole showed that the studied substances are good cathodic inhibitors for copper corrosion in nitric acid medium. SEM and energy dispersive X-ray (EDAX) examination of the copper surface revealed that these compounds prevented copper from corrosion by adsorption on its surface to form a protective film, which acts as a barrier to aggressive agents. The presence of these organic compounds adsorbed on the electrode surface was confirmed by XRF investigations.     

Inhibition performance of 2-mercaptobenzothiazole derivatives in CO2 saturated solution and its adsorption behavior at Fe surface

Two 2-mercaptobenzothiazole derivatives, N,N′-bis-(2-thionobenzothiazolin-3-yl-methyl)-n-dodecylamine (BTBMDA) and N,N′-bis-(2-thionobenzothiazolin-3-yl-methyl)-n-octadecylamine (BTBMOA), were synthesized under microwave irradiation. Their inhibition performance for N80 steel in CO₂ saturated solution at 90 °C were tested by weight loss method and the surface analysis was performed by SEM. The adsorption behavior of two inhibitors at the Fe surface was studied by the molecular dynamics simulation method and the quantum chemistry calculations. Results showed that the two inhibitors could inhibit the corrosion of N80 steel in simulated solution significantly. There were two types of end configurations for two inhibitors at the Fe surface in the molecular dynamics simulation, and the two inhibitors adsorbed at the surface mainly through one of the two types.     

Corrosion inhibition of iron in acidic solutions by alkyl quaternary ammonium halides: Correlation between inhibition efficiency and molecular structure

The corrosion inhibition of iron in 0.5 M H₂SO₄ solutions by alkyl quaternary ammonium halides (AQAH) inhibitors has been studied by potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) measurements. The correlation between inhibition efficiency and molecular structure of the AQAH compounds is investigated. The results show that besides the concentration, the structure of alkyl groups and the type of halide ions of these AQAH inhibitors greatly influence the inhibition efficiency. Data obtained from EIS measurements are analyzed to model the corrosion inhibition process through appropriate equivalent circuit models.     

Understanding the adsorption of 4H-1,2,4-triazole derivatives on mild steel surface in molar hydrochloric acid

This study examines the use of some 4H-triazole derivatives, namely 3,5-diphenyl-4H-1,2,4-triazole (DHT), 3,5-bis(4-pyridyl)-4H-1,2,4-triazole (4-PHT) and 3,5-bis(4-methyltiophenyl)-4H-1,2,4-triazole (4-MTHT) for corrosion and dissolution protection of mild steel in normal hydrochloric acid solution. The inhibiting efficiency of the different additives is evaluated by means of weight loss and electrochemical techniques such as ac impedance measurements and polarisation curves. The experimental results obtained reveal that 4-MTHT is the best effective inhibitor and the inhibition efficiency is found to be in the following order: 4-MTHT > 4-PHT > DHT. The variation in inhibitive efficiency mainly depends on the type and nature of the substituents present in the inhibitor molecule. Polarisation curves show that theses triazoles are mixed-type inhibitors in 1 M HCl. The inhibition efficiency increases with 4H-triazole derivatives concentration and attains the maximum value of 99.6% in the case of 4-MTHT at 5 × 10⁻⁴ M. The results obtained from weight loss electrochemical studies were in reasonable agreement. The adsorption of 4H-triazole derivatives on the steel surface obeys to the Langmuir isotherm model. The thermodynamic data of adsorption and activation are determined and discussed. The fundamental thermodynamic functions were used to glean important information about the 4H-triazoles inhibitory behaviour. Molecular modeling was used to get better insight, about structural and electronic effects in relation to the inhibition efficiencies.