中孔分子筛负载钴催化剂制备及其在费-托合成中的催化性能

 以HMS,MCM－41,AlHMS和ZrO2／HMS等中孔分子筛为载体,采用孔体积浸渍法制备了系列负载型钴催化剂．XRD测定结果表明,Co氧化物完全分散于分子筛内表面,载体仍保持中孔分子筛的特征;低温N2吸附测定结果表明,表面负载金属钴后,分子筛的比表面积和孔体积下降,孔径减小,孔壁增厚．比较了不同中孔分子筛负载Co催化剂在F－T反应中的催化性能,以短程六角对称的HMS为载体,有利于F－T反应中的链增长,烃类产物主要为微晶蜡;以ZrO2／HMS为载体可抑制CH4的生成,提高C5＋的选择性．     

钴锰比对CoMnNa催化剂费-托合成催化性能的影响

利用热分解法制备了一系列钴锰比例不同、粒径均一的CoMn纳米晶,基于此结构明确的催化材料,考察了钴锰比例对催化剂的费-托合成活性与产物选择性的影响.研究结果表明,随着Mn含量的增加,催化剂还原性降低,随着钴锰比例由1∶1增加到5∶1,费-托合成产物的α值(链增长概率)由0.39增加到了0.59.低碳烯烃选择性由66.5...     

锆改性钴基费-托合成催化剂催化性能的研究

 考察了助剂锆和金属钴负载量对锆改性Co／Al2O3催化剂催化性能的影响．结果表明，锆助剂能够高度分散在氧化铝载体上，而活性组分钴以一定尺寸存在；锆的添加能够明显地提高Co／Al2O3催化剂的催化活性和C5＋烃选择性，但助剂锆含量对催化剂催化性能的影响不大；在锆存在下，催化剂的催化活性随金属钴含量先升高后降低．进一步的研究表明，催化剂上烃形成速率的提高可能是由于锆助剂能够增加催化剂的活性位数目，增强桥式CO吸附的强度，在Co－ZrO2间形成界面．     

水对SBA-15负载的钴基费-托合成催化剂催化性能的影响

以SBA-15分子筛为载体,采用等体积浸渍法制备了负载量为20%的钴基催化剂,采用TEM、XRD、H2-TPR和N2物理吸附-脱附等方法对催化剂进行了表征,并在浆态床反应器中考察了水的加入对费-托合成反应性能的影响.结果表明,金属钴物种进入到SBA-15载体的孔道中;产物在孔道中的滞留以及水促进的金属钴物种的团聚,引起了催化剂活性的降低;水的加入有利于反应物和产物在孔道中的传输,增加CO的转化率;在SBA-15负载的钴基催化剂中,产物在孔道中的滞留对催化剂活性影响较大,引起的扩散限制是催化剂活性降低的重要原因.     

硅球负载高分散钴基催化剂的制备及其费-托合成催化性能研究

利用等体积浸渍法将钴前驱体浸渍在结构规整的硅球(SP)载体上,在不同强度的等离子体场中分解钴盐,制备出一系列高分散Co/SP催化剂。采用X射线粉末衍射、氮气物理吸附-脱附、扫描透射电子显微镜和傅里叶红外变换光谱等表征手段对催化剂结构进行表征,并在固定反应器上进行费-托合成催化性能测试,探讨等离子体处理强度对费-托合成催化剂的分散度、还原度、相互作用的影响规律。结果表明,等离子体处理催化剂在费-托合成反应中表现出比焙烧样品更优越的催化性能,其中,Co/SP-P650W由于具有较适宜的分散度和相对较高的还原性,呈现出最高的费-托合成反应活性。     

还原温度对双介孔钴基催化剂费-托合成性能的影响

通过等体积浸渍法制备了双介孔钴基催化剂,采用XRD、BET、SEM、H2-TPR等手段考察了催化剂的性质,并研究了还原温度对催化剂结构及费托合成催化性能的影响。结果表明,随着还原温度的提高,催化剂活性位增加,活性增加,但增加到一定程度后活性降低,而甲烷选择性随着还原温度的提高逐渐增加,这是反应过程中催化剂表面存在的钴氧化物,使得水煤气反应变得活跃,烃产物移向低碳烃。     

SBA-15的疏水改性及其对钴基催化剂费-托合成催化性能的影响

利用甲硅烷基化作用制得了不同疏水基团(甲基、二甲基和三甲基)改性SBA-15载体,采用等体积浸渍法制备了质量分数为5%的一系列负载型钴催化剂。结合BET、FT-IR、29Si CP MAS NMR、XRD和H2-TPR等表征手段,考察了SBA-15疏水改性对钴基催化剂物相结构、还原行为以及费-托合成催化性能的影响。催化剂在固定床反应器中在p=2.0 MPa,t=200~250℃,H2和CO体积比为2和GHSV=1 000 h-1的条件下进行评价。结果表明,相对于未改性SBA-15负载钴催化剂,疏水基团改性SBA-15负载钴催化剂的还原度增加,CO转化率提高;Co3O4晶粒粒径增大,难还原钴物种减少,CH4选择性降低,C5+烃选择性增加。     

还原温度对双介孔钴基催化剂费-托合成性能的影响

通过等体积浸渍法制备了双介孔钴基催化剂,采用XRD、BET、SEM、H₂-TPR等手段考察了催化剂的性质,并研究了还原温度对催化剂结构及费托合成催化性能的影响。结果表明,随着还原温度的提高,催化剂活性位增加,活性增加,但增加到一定程度后活性降低,而甲烷选择性随着还原温度的提高逐渐增加,这是反应过程中催化剂表面存在的钴氧化物,使得水煤气反应变得活跃,烃产物移向低碳烃。     

中孔分子筛HMS负载钴催化剂在费-托合成中的应用:载体HMS的孔径对钴基催化剂性能的影响

 用不同链长度的十二胺，十四胺，十六胺和十八胺等伯胺为模板\r\n剂合成了具有不同孔径大小的HMS中孔分子筛．XRD和低温氮吸附测定表\r\n明，HMS具有典型的中孔分子筛特征，且其孔径大小随HMS合成中所用模\r\n板剂链长度的增加而增加．以HMS为载体，采用孔体积浸渍法制备了负\r\n载量为7．5％的钴催化剂，在接近工业试验条件下（n（H2）／n（CO）\r\n＝2．1，GHSV＝500h－1，p＝2．0MPa，θ＝227℃）考察了载体孔径大\r\n小对费－托合成反应性能的影响．结果表明，与常规的SiO2载体相比，\r\nHMS负载钴催化剂具有更高的催化活性和C5＋选择性；而且，CO转化率\r\n，C5＋选择性及产物中的蜡油比均随着HMS载体孔径的增大而升高．以\r\n7．5％Co／HMS－18为催化剂，CO转化率为78．0％，C5＋选择性为80．\r\n8％，蜡油比为11．1．     

一步法合成多级孔结构ZSM-5分子筛

多级孔结构ZSM-5分子筛的合成过程复杂。利用双模板剂,通过优化晶化条件(如晶化时间与晶化温度)和Si/Al物质的量比等一步水热晶化合成了具有多级孔结构的ZSM-5分子筛,并采用XRD、N₂吸附-脱附、吡啶红外吸脱附、SEM和TEM等方法对样品的晶体结构、孔道结构、表面酸性和形貌等进行了表征。结果表明,一步法合成多级孔结构ZSM-5分子筛的适宜条件是:晶化温度160-180℃,晶化时间24-96 h,反应物组成为SiO₂/Al₂O₃/Na₂O/CTAB/TPABr/H₂O=1/x/0.4/0.05/0.12/280,(x:50-240)。其中,晶化温度160℃、晶化时间48 h和以Si/Al物质的量比50的凝胶合成的样品具有有序的介孔(平均尺寸3.60 nm)结构、较高的结晶度和较强的酸性。     

Mn和Zr助剂对介孔碳负载钴基催化剂费托合成反应性能的影响

采用浸渍法制备了Mn和Zr改性的介孔碳负载钴基催化剂,采用X射线衍射（XRD）、比表面积测定、H₂程序升温还原（H₂-TPR）、H₂/CO程序升温脱附（TPD）及X射线光电子能谱（XPS）等手段对催化剂的物化性质进行了表征,采用固定床反应器对其F-T反应性能进行了研究。结果表明,Mn或Zr助剂的添加均降低了CH₄的选择性。其中,Mn助剂的添加提高了C_2-4的选择性,提高了烯烷比,而Zr的添加提高了钴物种的分散度,增加了反应活性位点,显著提高了钴基催化剂的F-T反应活性和C₅₊选择性。     

One-pot non-template synthesis of hierarchical ZSM-5 from kaolin source

Hierarchical ZSM-5 was synthesized without organic template and seed-assisted from the abundant natural source, kaolin, via the facile 1-step hydrothermal process. The hierarchical structure was able to be well-controlled solely on the Na₂O/Al₂O₃ ratio of the precursor. This method is not only simple but greener from the scientific point of view. As revealed, kaolin layered structure that dispersed in the highly alkaline NaOH medium prompts the formation of zeolite as the molecular organization is induced. The excess of NaOH acts as desilication agent after the formation of zeolite as proven by the ²⁹Si MAS NMR data.     

CoAl2O4/Al2O3载体对钴基费托催化剂反应性能影响的研究

通过浸渍和高温焙烧,制得表面附着CoAl₂O₄微晶颗粒的改性Al₂O₃载体,并采用等体积浸渍法制备负载型Co基催化剂。结合 N₂物理吸附、XRD、H₂-TPR、XPS及H₂化学吸附等表征手段,研究改性载体及其负载钴基催化剂的织构特征;采用费托合成反应评价其催化性能。结果表明,Al₂O₃改性后,表面CoAl₂O₄的存在有效减少了载体与活性组分Co的相互作用,显著提高了催化剂的还原度和催化活性。载体的改性量在20%左右达到最佳值,继续增加,催化剂还原度和活性基本不再升高。载体改性促使催化剂CH₄选择性有所降低,C₅₊选择性略有提高。     

Deactivation studies of bifunctional Fe-HZSM5 catalyst in Fischer-Tropsch process

A physical mixture of alkali-promoted iron catalyst with binder based on Fischer-Tropsch synthesis and an acidic co-catalyst （HZSM5） for syngas conversion to hydrocarbons was studied in a fixed bed micro reactor. Deactivation data were obtained during the synthesis over a 1400 h period. The deactivation studies on iron catalyst showed that this trend followed the phase transformation Fe2.2C （ ε′） → Fe5C2 （χ） → Fe3C （θ）, and the final predominant phase of the catalyst was Fe3C （θ）. Deactivation of zeolite component in bifunctional catalyst may be caused by coking over the zeolitic component, dealumination of zeolite crystals, and migration of alkali promoters from iron catalyst under synthesis conditions. The deactivation rate of iron catalyst was also obtained.     

Thermal decomposition and cobalt species transformation of carbon nanotubes supported cobalt catalyst for Fischer-Tropsch synthesis

The effect of calcination condition on the cobalt species and Fischer-Tropsch synthesis (FTS) was studied. It was found that higher calcination temperature resulted in decreased FTS activities because CNTs were consumed by oxidation in air at temperature higher than 230°C. Cobalt species went through transformation from Co3O4 to metallic Co in Ar by autoreduction at temperature over 500°C. The autoreduction route might be Co3O4→CoO→Co or Co3O4→Co2C→Co. Reduction at temperature higher than 500°C also resulted in decreased FTS activities due to the methanation of CNTs in hydrogen.     

Effect of catalyst confinement and pore size on Fischer-Tropsch synthesis over cobalt supported on carbon nanotubes

This paper studies the impact of structure of cobalt catalysts supported on carbon nanotubes(CNT) on the activity and product selectivity of Fischer-Tropsch synthesis(FTS) reaction.Three types of CNT with average pore sizes of 5,11,and 17 nm were used as the supports.The catalysts were prepared by selectively impregnating cobalt nanoparticles either inside or outside CNT.The TPR results indicated that the catalyst with Co particles inside CNT was easier to be reduced than those outside CNT,and the reducibility of cobalt oxide particles inside the CNT decreased with the cobalt oxide particle size increasing.The activity of the catalyst with Co inside CNT was higher than that of catalysts with Co particles outside CNT.Smaller CNT pore size also appears to enhance the catalyst reduction and FTS activity due to the little interaction between cobalt oxide with carbon and the enhanced electron shift on the non-planar carbon tube surface.     

Fischer-Tropsch synthesis by nano-structured iron catalyst

Effects of nanoscale iron oxide particles on textural structure, reduction, carburization and catalytic behavior of precipitated iron catalyst in Fischer-Tropsch synthesis (FTS) are investigated. Nanostructured iron catalysts were prepared by microemulsion method in two series. Firstly, Fe2O3, CuO and La2O3 nanoparticles were prepared separately and were mixed to attain Fe/Cu/La nanostructured catalyst (sep-nano catalyst); Secondly nanostructured catalyst was prepared by co-precipitation in a water-in-oil microemulsion method (mix-nano catalyst). Also, conventional iron catalyst was prepared with common co-precipitation method. Structural characterizations of the catalysts were performed by TEM, XRD, H2 and CO-TPR tests. Particle size of iron oxides for sep-nano and mix-nano catalysts, which were determined by XRD pattern (Scherrer equation) and TEM images was about 20 and 21.6 nm, respectively. Catalyst evaluation was conducted in a fixed-bed stainless steel reactor and compared with conventional iron catalyst. The results revealed that FTS reaction increased while WGS reaction and olefin/paraffin ratio decreased in nanostructured iron catalysts.     

Deactivation studies of nano-structured iron catalyst in Fischer-Tropsch synthesis

A nano-structured iron catalyst for syngas conversion to hydrocarbons in Fischer-Tropsch synthesis (FTS) was prepared by micro-emulsion method. Compositions of bulk iron phase and phase transformations of carbonaceous species during catalyst deactivation in FTS reaction were characterized by temperature-programmed surface reaction with hydrogen (TPSR-H2), and XRD techniques. Many carbonaceous species on surface and bulk of the nano-structured iron catalysts were completely identified by combined TPSR-H2 and XRD spectra and which were compared with those recorded on conventional co-precipitated iron catalyst. The results reveal that the catalyst deactivation results from the formation of inactive carbide phases and surface carbonaceous species like graphite, and it will be increased when the particle size of iron oxides was reduced in FTS iron catalyst.     

Effect of preparation method on halloysite supported cobalt catalysts for Fischer-Tropsch synthesis

Novel cobalt Fischer-Tropsch synthesis(FTS) catalysts were prepared from natural halloysite nanotubes(HNT) by double-solvent and wetimpregnation methods,and characterized by TEM,XRD,TPR and N2 adsorption-desorption.Comparing with the catalyst prepared by wetimpregnation method,the catalyst prepared by double-solvent method reduces Co3O4 particle migration and agglomeration due to size-induced effect,thus showing higher catalytic activity for Fischer-Tropsch synthesis.