Evaluation of the corrosion inhibition effect of micro/nanocapsulated polymeric coatings: a comparative study by use of EIS and Tafel experiments and the area under the Bode plot

In this paper we propose an approach for ranking self-healing polymeric coatings containing micro/nanocapsules in order of corrosion-protection effectiveness on exposure to 3.5 % (w/w) NaCl solution. The results indicated that development of electrochemical cells was inhibited by the active components of the ruptured embedded inhibitor micro/nanocapsules which were released into a scratch inflicted in the polymeric coating on steel surface. Undamaged surface film of test and control specimens exposed to the solution had excellent corrosion-inhibition performance, as reflected by results from both electrochemical impedance spectroscopy and polarization tests. Moreover, three coatings containing capsules synthesized at three different agitation rates with the same thickness were compared to determine the optimum rate. For the optimum rate the optimum thickness was then determined. The areas under Bode plots were determined and used as useful values for evaluation and ranking the coatings. It was found that the area under the Bode plot is a good criterion for evaluating polymeric coating degradation during immersion. There was good agreement between the results of this work and those from electrochemical tests.     

Surface synthesization of magnesium alloys for improving corrosion resistance and implant applications

In the field of biodegradable material, a new research area has emerged for magnesium (Mg) and its alloys because of its high biocompatibility and biomechanical compatibility. This review summarizes many important types of research that have been done on degradable coatings on magnesium and its alloys for various implant applications. When magnesium alloys come into contact with other metals, they have a low open circuit potential and are consequently prone to galvanic corrosion. When exposed to air or a humid environment, magnesium may rapidly oxidize and generate a thin layer of loose MgO. Its applications were limited due to these drawbacks. Different types of corrosion have been studied in relation to magnesium and its alloys. Several coating methods are described, split into conversion and deposition coatings based on the individual processing procedures employed. This paper covers the most recent advancements in the development of biodegradable Mg alloy coatings over the last decade, revealing that the corrosion resistance of Mg and its alloys increases in most of circumstances due to coatings. Corrosion rate, coating morphology, adhesion, and surface chemistry were identified and explored as significant elements affecting coating performance. Calcium phosphate coatings made by deposition or conversion processes established for orthopedic purposes are the focus of many investigations according to a review of the literature. More research is needed on organic-based biodegradable coatings to improve corrosion resistance. Improved mechanical qualities are also crucial for coating materials. Developing adequate methodologies for studying the corrosion process in depth and over time is still a hot topic of research.     

Formulation of Next-Generation Multicompartment Microcapsules by Reversible Electrostatic Attraction

The combination of several active substances into one carrier is often limited due to solubility, stability and phase-separation issues. These issues have been addressed by an innovative capsule design, in which nanocapsules are assembled on the microcapsule surface by electrostatic forces to form a pH-responsive hierarchical capsule@capsule system. Here, melamine-formaldehyde (MF) microcapsules with a negative surface charge were synthesized and coated with a novel MF-polyethyleneimine (PEI) copolymer to achieve a positive charge of ζ=+28 mV. This novel coating procedure allows the electrostatic assembly of negatively charged poly-l -lactide (PLLA, ζ=−19 mV) and poly-(lactide-co-glycolide) (PLGA, ζ=−56 mV) nanocapsules on the microcapsule surface. Assembly studies at pH 7 gave a partial surface coverage of PLLA nanocapsules and full surface coverage for PLGA nanocapsules. The pH-responsive adsorption and desorption of nanocapsules was shown at pH 7 and pH 3.     

Stimuli-responsive self-healing anticorrosion coatings: from single triggering behavior to synergetic multiple protections

As a notorious and ubiquitous destructive phenomenon, metal corrosion can cause huge economic losses, infrastructure failures, and even industrial disasters. Tremendous efforts have been dedicated to intelligent self-healing coatings for corrosion inhibition at damaged sites, targeting for enhanced longevity, extensive adaptability of metallic materials. Anticorrosion coating performing self-healing activities, by either healing coating defects or forming protective layer on corrosive parts, is quite attractive in metal-relevant applications. In this review, we mainly focus on stimuli-feedback anticorrosion coatings (SFACs), based on different triggering mechanisms to initiate self-healing behaviors. Stimuli-responsive smart systems, from single stimulus-response to synergetic multistimuli-response, act as a core concept both in controllable healing agent diffusion and increased availability of payloads for corroded area. Multifunctional stimuli-responsive self-healing coatings integrating with non-wettable property are also explored, which provide synergistic and diversified metal protections that are hard to actualize with a single action. Not only research progress of SFACs over the past few decades is reviewed in this article, but also perspectives on future development of this field are presented.     

Development of combinatorial chemistry methods for coatings: high-throughput adhesion evaluation and scale-up of combinatorial leads

Coupling of combinatorial chemistry methods with high-throughput (HT) performance testing and measurements of resulting properties has provided a powerful set of tools for the 10-fold accelerated discovery of new high-performance coating materials for automotive applications. Our approach replaces labor-intensive steps with automated systems for evaluation of adhesion of 8 x 6 arrays of coating elements that are discretely deposited on a single 9 x 12 cm plastic substrate. Performance of coatings is evaluated with respect to their resistance to adhesion loss, because this parameter is one of the primary considerations in end-use automotive applications. Our HT adhesion evaluation provides previously unavailable capabilities of high speed and reproducibility of testing by using a robotic automation, an expanded range of types of tested coatings by using the coating tagging strategy, and an improved quantitation by using high signal-to-noise automatic imaging. Upon testing, the coatings undergo changes that are impossible to quantitatively predict using existing knowledge. Using our HT methodology, we have developed several coatings leads. These HT screening results for the best coating compositions have been validated on the traditional scales of coating formulation and adhesion loss testing. These validation results have confirmed the superb performance of combinatorially developed coatings over conventional coatings on the traditional scale.     

Enhanced Sunscreen Effects via Layer-By-Layer Self-Assembly of Chitosan/Sodium Alginate/Calcium Chloride/EHA

The sunscreen nanocapsules were successfully synthesized by the way of layer-by-layer self-assembly using charged droplets (prepared by emulsification of LAD-30, Tween-80 and EHA (2-Ethylhexyl-4-dimethylaminobenzoate)) as templates. Chitosan/sodium alginate/calcium chloride were selected as wall materials to wrap EHA. The emulsions with the ratio of Tween-80 to EHA (1:1) were stable. A stable NEI negative emulsion can be obtained when the ratio of Tween-80 and LAD-30 was 9:1. Chitosan solutions (50 kDa, 0.25 mg/mL) and sodium alginate solutions (0.5 mg/mL) were selected to prepare nanocapsules. The nanocapsules were characterized via some physico-chemical methods. Based on the synergistic effects of the electrostatic interaction between wall materials and emulsifiers, EHA was effectively encapsulated. DLS and TEM showed that the sunscreen nanocapsules were dispersed in a spherical shape with nano-size, with the increasing number of assembly layers, the size increased from 155 nm (NEI) to 189 nm (NEII) to 201 nm (NEIII) and 205 nm after solidification. The release studies in vitro showed sustained release behavior of the nanocapsules were observed with the increase of the number of deposition layers, implying a good coating effect. The sunscreen nanocapsules could control less than 50% the release of EHA after crosslinking of calcium chloride and sodium alginate, which also could effectively avoid the stimulation of the sun protection agent on the skin.     

Multifunctional cold spray coatings for biological and biomedical applications: A review

A variety of coating techniques are available for medical devices to be tailored with surface properties aimed at optimizing their performance in biological environments. Cold spray, as a member of the thermal spray family, is now being exploited to efficiently deposit micro- to nanometer sized metallic or non-metallic particles on surgical implants, medical devices and surfaces in the healthcare environment to create functional coatings. Cold spray has attracted attention in the context of biomedical applications due to the fact that multiple materials can be combined easily at the surface of these devices, and that oxygen-sensitive and heat-sensitive organic molecules, including bioactive compounds, can be incorporated in these coatings due to the relatively low temperatures used in the process. The ability to maintain material and chemical properties and the ability to create functional coatings make the cold spray process particularly suitable for applications in the MedTech industry sector.This review explores the fabrication of cold spray coatings including the types of materials that have been used for biomedical purposes, provides a detailed analysis of the factors affecting cold spray coating performance, and gives an overview over the most recent developments related to the technology. Cold spray coatings that have been used until this point in time in biomedical applications can be broadly classified as biocompatible coatings, anti-infective coatings, anti-corrosive coatings, and wear-resistant coatings. In addition, this review discusses how these applications can be broadened, for example by providing antiviral effect against coronavirus (COVID-19). While we highlight examples for multifunctional cold spray coatings, we also explore the current challenges and opportunities for cold spray coatings in the biomedical field and predict likely future developments.     

Surface crystallization of rapamycin on stents using a temperature induced process

Metallic drug eluting stents (DES) are usually prepared by coating with a drug-polymer matrix as a rate controlling diffusion barrier. However, coating materials may display numerous problems, thus carrier-free DES are desired, yet releasing drug over long period of time. For this, we are reporting a novel temperature induced (TI) crystallization process for coating rapamycin on stents. Rapamycin crystals with a defined morphology and target drug load were applied from supersaturated solution. This method enables fabrication of controllable and homogeneous crystalline coatings on stent scaffolds and allowing the drug to release for several weeks.     

Development of combinatorial chemistry methods for coatings: high-throughput weathering evaluation and scale-up of combinatorial leads

Combinatorial screening of materials formulations followed by the scale-up of combinatorial leads has been applied for the development of high-performance coating materials for automotive applications. We replaced labor-intensive coating formulation, testing, and measurement with a "combinatorial factory" that includes robotic formulation of coatings, their deposition as 48 coatings on a 9x12-cm plastic substrate, accelerated performance testing, and automated spectroscopic and image analysis of resulting performance. This high-throughput (HT) performance testing and measurement of the resulting properties provided a powerful set of tools for the 10-fold accelerated discovery of these coating materials. Performance of coatings is evaluated with respect to their weathering, because this parameter is one of the primary considerations in end-use automotive applications. Our HT screening strategy provides previously unavailable capabilities of (1) high speed and reproducibility of testing by using robotic automation and (2) improved quantification by using optical spectroscopic analysis of discoloration of coating-substrate structure and automatic imaging of the integrity loss of coatings. Upon testing, the coatings undergo changes that are impossible to quantitatively predict using existing knowledge. Using our HT methodology, we have developed several cost-competitive coatings leads that match the performance of more costly coatings. These HT screening results for the best coating compositions have been validated on the traditional scales of coating formulation and weathering testing. These validation results have confirmed the improved weathering performance of combinatorially developed coatings over conventional coatings on the traditional scale.     

Preparation and characterization of controlled heparin release waterborne polyurethane coating systems

In this study, to improve hemocompatibility of biomedical materials, a waterborne polyurethane (WPU)/heparin release coating system (WPU/heparin) is fabricated via simply blending biodegradable WPU emulsions with heparin aqueous solutions. The surface compositions and hydrophilicity of these WPU/heparin blend coatings are characterized by attenuated total reflectance infrared spectroscopy (ATR-FTIR) and water contact angle measurements. These WPU/heparin blend coatings show effectively controlled release of heparin, as determined by the toluidine blue method. Furthermore, the biocompatibility and anticoagulant activity of these blend coatings are evaluated based on the protein adsorption, platelet adhesion, activated partial thromboplastin time (APTT), thrombin time (TT), hemolysis, and cytotoxicity. The results indicate that better hemocompatibility and cytocompatilibity are obtained due to blending heparin into this waterborne polyurethane. Thus, the WPU/heparin blend coating system is expected to be valuable for various biomedical applications.     

Glass Strengthening Using Ormosil Polymeric Coatings

Ormosil polymeric coatings comprised of an epoxy resin, an amine hardener and a silane have been applied to glass samples containing large, controlled defects introduced by Vicker's indentation. The coatings can completely overcome these controlled defects. The strengthening effect is due to penetration of the defects by the coatings. Therefore, the reactions between the components of these hybrid materials and the glass substrate are of crucial importance in determining both the degree of strengthening that is achieved and the hydrolytic durability of the coatings. The maximum strengthening effect of these ormosil polymeric coatings is obtained when 25% of the active hydrogen is supplied by the silane (7.2 wt% silane). More than 7.2 wt% silane reduces coating cohesion and thus gives a reduced strengthening effect. Studies on silane primed systems show that both good coating adhesion and cohesion are required for significant strengthening. Coatings with good adhesion also have greater hydrolytic durability.     

Development of positively charged colloidal drug carriers: Chitosan-coated polyester nanocapsules and submicron-emulsions

 Positively charged colloidal drug carriers have shown interesting properties with respect to the negatively charged systems: they have improved stability in the presence of biological cations and their interaction with negatively charged biological membranes is facilitated. In the present work, a new approach in order to provide a positive charge to colloidal systems, i.e., poly-ɛ-caprolactone (PECL) nanocapsules and submicron emulsions, is presented. This is based on the coating of the colloidal droplets with the cationic polysaccharide chitosan (CS). An experimental factorial design 3³ was used to investigate the influence of several factors (CS viscosity, PECL concentration and lecithin concentration) on the physicochemical properties of the systems. All the formulations displayed a particle size in the nanometer range (200–500 nm) and a high positive surface charge (from +30 up to +60 mV). The statistical analysis of these data (surface response methodology) indicated that both size and surface charge of the nanocapsules and submicron emulsions, were significantly affected by all factors under investigation, the CS viscosity being the most relevant factor. The CS coating of the nanocapsules was found to be efficient in preventing their destabilization in the presence of Ca²⁺. Furthermore, the presence of CS permitted the adequate dispersion of the nano-capsules upon freeze-drying. Finally, using diazepam as model drug, it was observed that the encapsulation efficiency was, in all cases, higher than 90% irrespective of the presence of CS in the preparation. As expected, the diazepam release rate from the nanocapsules and submicron emulsions occurred rapidly and it was slightly slowed down due to the CS coating. These results clearly demonstrated that coating nano-capsules and submicron emulsion with CS increases their potential use as drug delivery systems. Received: 17 May 1996 Accepted: 15 August 1996     

衍生多孔碳材料在固相微萃取中的应用研究进展

固相微萃取是一种集采样、萃取、富集和进样于一体的样品前处理技术,其萃取效果与涂层材料密切相关。多孔碳材料具有比表面积大、多孔结构可控、活性位点多和化学稳定性好等优点,广泛应用于电池、超级电容器、催化、吸附和分离等领域,也是一种热门的用作固相微萃取探针的涂层材料。衍生多孔碳材料因种类丰富、可设计性强被广泛研究,研究主要集中在对衍生多孔碳材料的结构优化方面。但是衍生多孔碳材料在固相微萃取中的应用还存在如下问题:(1)共价有机框架衍生多孔碳材料的制备已取得较大进展,但将其应用于固相微萃取领域的研究仍较少;(2)有待进一步明确制备出的衍生多孔碳材料用作固相微萃取涂层表现出优异提取能力的机理;(3)有待进一步深入研究将衍生多孔碳材料用作固相微萃取涂层以实现对不同物理化学性质污染物的广谱高灵敏度分析。文章综述了近3年衍生多孔碳材料在固相微萃取中的应用研究,并展望了未来衍生多孔碳材料在固相微萃取中的研究前景。引用文献共56篇,主要来源于Elsevier。     

Design of anti-icing coatings using supercooled droplets as nano-to-microscale probes

A multiscale simulation-based approach is presented for predicting anti-icing properties of nanocomposite coatings. Development of robust anti-icing coatings is a challenging task. An anti-icing coating that can prevent in-flight icing is of particular interest to the aircraft industry. A multiscale simulations based approach is developed to provide insights into the complex effect of coating material and surface topology on the prevention of in-flight icing. Chemical properties of different coatings and kinetics of icing or inhibition of ice nucleation are calculated from nanoscale atomistic simulations. In addition, in-flight icing environments including impingement and rolling of supercooled microdroplet and nucleation of ice under wind shear have been implemented using fluid dynamics methodologies. A model for icing in nano-to-microscale for surfaces with known chemical composition and surface topology is used for developing predictive capabilities regarding anti-icing performance of potential coatings. In this work, fluorinated polyhedral oligomericsilsesquioxanes molecules have been used to increase nanoscale roughness when embedded in a polycarbonate polymeric matrix. The findings suggest that a successful anti-icing coating will require precise control over nanoscale and microscale roughness. The multiscale methodology presented therefore can potentially help in identifying coupled effects of material, surface topology, and icing environment for promising coatings before performing icing tunnel experiments.     

Pressure-sensitive adhesive materials for operational maintenance of equipment

The properties of pressure-sensitive adhesive materials, namely, an adhesive-based film protective coating, a pressure-sensitive aluminum foil, and an aluminum foil-based pressure-sensitive material with a permanent tacky layer are described. The materials are shown to be applicable for occasional maintenance of damages (scratches, chips, or peels of lacquer coatings) on external surfaces of aircraft frames.     

Electrochemical corrosion behavior of nanocrystalline zinc coatings in 3.5% NaCl solutions

The corrosion behavior of electrodeposited nanocrystalline (NC) zinc coatings with an average grain size of 43 nm was investigated in 3.5% NaCl solutions in comparison with conventional polycrystalline (PC) zinc coatings by using electrochemical measurement and surface analysis techniques. Both polarization curve and electrochemical impedance spectroscopy (EIS) results indicate that NC and PC coatings are in active state at the corrosion potentials, and NC coatings have much higher corrosion resistance than PC ones. The corrosion products on both coating surfaces are mainly composed of ZnO and Zn₅(OH)₈Cl₂·H₂O, but the corrosion products can form a relatively more protective layer on NC coating surfaces than on PC coatings. The EIS characteristics and corrosion processes of PC and NC zinc coatings during 330 h of immersion were discussed in detail.     

Smart Coatings Prepared via MAPLE Deposition of Polymer Nanocapsules for Light-Induced Release

Herein, smart coatings based on photo-responsive polymer nanocapsules (NC) and deposited by laser evaporation are presented. These systems combine remotely controllable release and high encapsulation efficiency of nanoparticles with the easy handling and safety of macroscopic substrates. In particular, azobenzene-based NC loaded with active molecules (thyme oil and coumarin 6) were deposited through Matrix-Assisted Pulsed Laser Evaporation (MAPLE) on flat inorganic (KBr) and organic (polyethylene, PE) and 3D (acrylate-based micro-needle array) substrates. SEM analyses highlighted the versatility and performance of MAPLE in the fabrication of the designed smart coatings. DLS analyses, performed on both MAPLE- and drop casting-deposited NC, demonstrated the remarkable adhesion achieved with MAPLE. Finally, thyme oil and coumarin 6 release experiments further demonstrated that MAPLE is a promising technique for the realization of photo-responsive coatings on various substrates.     

Advantages and limitations of a new cationic coating inducing a slow electroosmotic flow for CE-MS peptide analysis: a comparative study with commercial coatings

Capillary coatings are crucial for high-quality separation performance in capillary electrophoresis analysis of proteins or peptides as they prevent analyte adsorption at the capillary wall. These coating materials have to fulfill many requirements such as a good separation performance and ensuring a good repeatability. The number of commercially available coating materials is still limited, especially with regard to the charge density on the coating material and the induced electroosmotic flow (EOF) velocity. In this work, we compare the separation performance of the novel self-made cationic capillary coating OHNOON and two commercially available coating materials, the acrylamide based, neutral LN® and the cationic hexadimethrine bromide (Polybrene), using the same coating procedure for all three coating materials. The coatings are investigated regarding the separation efficiency, analyte resolution, coating stability, and migration time stability in tryptic peptide analysis. Good separation performance was confirmed for all three coating materials: all coatings provided high plate numbers of up to 400,000–500,000 and a repeatability of the EOF and the analyte migration times in the range of 1 % relative standard deviation or below. Our results reveal a moderate EOF velocity for the novel OHNOON coating in comparison to the Polybrene coating. We present a detailed discussion of the impact of this reduced EOF velocity and the separation performance. The results presented here will help to define the necessary properties of coating materials to achieve the best compromise between speed of analysis and resolution for the respective application. We show that our novel OHNOON coating is especially valuable for the analysis of low mobility analytes and for samples with a broad range of analyte mobilities.     

Protective Properties of a Sol-Gel Coating on Zinc Coated Steel

Galvanised and galvannealed steels are widely used due to their good corrosion resistance in aqueous solutions. However, when additional protection is required, organic coatings, corrosion inhibitors or conversion coatings are used to improve their corrosion protection. In this work, sol-gel coating was used to improve the corrosion behaviour of these two materials. This paper analyses the final protective properties of a sol-gel coating prepared by basic catalysis and its dependence on the sintering temperature and time of treatment. The influence of the sintering conditions on the galvanised and galvannealed substrates is a decisive factor for the coating quality and for the barrier affect against the aggressive media. While heat treatment time is the controlling factor for the galvannealed steels, the temperature is determining in the case of the galvanised. Corrosion mechanisms for sol-gel galvanised steels did not changed with respect to the uncoated steel. However for galvannealed steel, after coating the mechanism is not purely cathodic.     

Tribological evaluation of HVOF thermal‐spray coatings as a hard chrome replacement

Hard chrome plating has been used in several different applications in industries that require abrasive sliding wear resistance, such as hydraulic pistons, shafts or bearings. However, the increasing environmental and worker safety pressures on electrolytic hard chrome are leading companies to adopt alternatives. The improvements of the high‐velocity‐oxy‐fuel (HVOF) thermal spray process allow the chromium coating replacement with a comparable or superior surface treatment and are more environmentally friendly. This HVOF process, as a flexible dry‐coating technology, avoids high‐volume waste streams and enables a flexible choice of coating material for each application. The cobalt–chromium‐cemented tungsten carbides are some of the easiest materials to spray and the WC‐10Co‐4Cr coatings have demonstrated superior performance over hard chrome with regard to mechanical and tribological properties. In this work, this coating has been deposited with a Sulzer Metco WokaJet‐400 kerosene fuel spray gun, and the spray conditions have been optimized in order to ensure the best properties of the coatings. The mechanical and tribological properties have been evaluated in coatings sprayed with four deposition conditions that involve different gas flow rates. The most wear‐resistant coating is obtained with those HVOF parameters that prevent decarburization of WC particles and, at the same time, allow an adequate agglomerate melting giving a good intersplat adhesion. The results indicate that HVOF‐sprayed WC‐CoCr coatings are a reliable alternative to electrolytic hard chrome (EHC) in the aeronautical industry to coat landing gear components. In particular, in the dry wear tests, the WC‐CoCr coatings outperform hard chrome coatings in wear resistance. Copyright © 2010 John Wiley & Sons, Ltd.