New high temperature polymers. I. Wholly aromatic ordered copolyamides

Wholly aromatic ordered copolyamides of unusually high thermal stability were prepared by the condensation of aromatic diacid chlorides with symmetrical diamines containing preformed aromatic amide units in an ordered arrangement. The preservation of order in the condensation step was assured by using interfacial or solution polymerization techniques at temperatures below 50°C. Each polymer contains units derived from aminobenzoic acids, arylene diamines, and arylene diacids. By use of para- and meta- phenylene units, eight different polymers are possible; all were prepared. Differential thermal analyses and thermogravimetric analyses showed these polymers to have melting points or decomposition temperatures in a range from 410°C. for the all-meta polymer to 555°C. for the all-para one. Substitution of the internal N-hydrogens of the diamines with methyl groups or phenyl groups leads to additional ordered copolymers. Several were prepared, but their melting points were much lower than those of the parent polymers limiting their usefulness in high temperature applications. Tough pliable films were prepared from all eight unsubstituted polymers, and crystalline fibers with tenacities of ca. 6 g./den. were prepared from three of the polymers. The properties of the fibers were retained to a high degree even when determined at temperatures up to 400°C. Fibers aged at 300°C. for extended periods of time showed remarkable retention of fiber properties.     

Synthesis and characterization of novel aromatic poly(imide–benzoxazole) copolymers

New poly(imide–benzoxazole) copolymers were prepared directly from a dianhydride, a diacid chloride, and a bis(o‐diaminophenol) monomer in a two‐step method. In the first step, poly(amic acid–hydroxyamide) precursors were synthesized by low‐temperature solution polymerization in an organic solvent. Subsequently, the thermal cyclodehydration of the poly(amic acid–hydroxyamide) precursors at 350 °C produced the corresponding poly(imide–benzoxazole) copolymers. The inherent viscosities of the precursor polymers were around 0.19–0.33 dL/g. The cyclized poly(imide–benzoxazole) copolymers had glass‐transition temperatures in the range of 331–377 °C. The 5% weight loss temperatures ranged from 524 to 535 °C in nitrogen and from 500 to 514 °C in air. The poly(imide–benzoxazole) copolymers were amorphous, as evidenced by the wide‐angle X‐ray diffraction measurements. The structures of the precursor copolymers and the fully cyclized copolymers were characterized by Fourier transform infrared, ¹H NMR, and elemental analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6020–6027, 2005     

Fluorinated poly(benzoxazole–imide)s

New poly(benzoxazole–imide)s have been prepared by polycondensation of bis(o-aminophenol)s, such as 3,3′ dihydroxybenzidine or 2,2-bis(3-amino-4-hydroxyphenyl)-hexafluoropropane, with diacid chlorides containing both imide and hexafluoroisopropylidene groups. The soluble polymer precursor resulting from the first step of polycondensation in N-methylpyrrolidinone (NMP) at low temperature was processed into thin flexible films, which were then thermally treated to reach the fully cyclized structure of poly(benzoxazole–imide)s, as observed by infrared spectra. An alternative way to produce the cyclization was by heating at reflux the solution of polymer precursor in NMP. Thermal stability, glass transition temperature, dielectric constant and its dependence on relative humidity have been studied and compared with those of related polybenzoxazoles and other heterocyclic Polymers.     

New poly(amide–imide) syntheses. XXI. Synthesis and properties of aromatic poly(amide–imide)s based on 2,6-bis(4-trimellitimidophenoxy)naphthalene and aromatic diamines

A novel polymer-forming diimide–diacid, 2,6-bis(4-trimellitimidophenoxy)naphthalene, was prepared by the condensation reaction of 2,6-bis(4-aminophenoxy)naphthalene with trimellitic anhydride (TMA). A series of novel aromatic poly(amide–imide)s containing 2,6-bis(phenoxy)naphthalene units were prepared by the direct polycondensation of the diimide–diacid with various aromatic diamines using triphenyl phosphite (TPP) in N-methyl-2-pyrrolidone (NMP)/pyridine solution containing dissolved calcium chloride. Thirteen of the obtained polymers had inherent viscosities above 1.01 dL/g and up to 2.30 dL/g. Most of polymers were soluble in polar solvents such as DMAc and could be cast from their DMAc solutions into transparent, flexible, and tough films. These films had tensile strengths of 79–117 MPa, elongation-at-break of 7–61%, and initial moduli of 2.2–3.0 GPa. The wide-angle X-ray diffraction revealed that some polymers are partially crystalline. The glass transition temperatures of some polymers could be determined with the help of differential scanning calorimetry (DSC) traces, which were recorded in the range 232–300°C. All the poly(amide–imide)s exhibited no appreciable decomposition below 450°C, and their 10% weight loss temperatures were recorded in the range 511–577°C in nitrogen and 497–601°C in air. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 919–927, 1998     

Preparation and properties of ordered and random polyamide-esters from 4-(4-amino-α,α-dimethylbenzyl)phenol and aromatic diacyl chlorides

Random polyamide-esters were prepared directly by the interfacial and solution polycondensation of 4-(4-amino-α,α-dimethylbenzyl)phenol (I) with iso- and terephthaloyl chlorides. Authentic samples of ordered polyamide–esters with an amide-amide–ester-ester structure were synthesized by the two-step procedure; that is, the preparation of amide–bisphenol monomers from I and subsequent polycondensation with aromatic diacyl chlorides. The random and ordered polyamide–esters differed from one another with respect to solubility in organic solvents and glass transition temperature, whereas all the random and ordered polymers were of equal low crystallinity. All of these polymers began to decompose around 350°C in both air and nitrogen atmospheres.     

New organosoluble and thermally stable poly(amide‐imide)s with benzoxazole or benzothiazole pendent groups: synthesis and characterization

Two new benzoxazole or benzothiazole‐containing diimide‐dicarboxylic acid monomers, such as 2‐[3,5‐bis(N‐trimellitimidoyl)phenyl]benzoxazole ( 2 _o ) or 2‐[3,5‐bis(N‐trimellitimidoyl)phenyl]benzothiazole ( 2 _s ) were synthesized from the condensation reaction between 3,5‐diaminobenzoic acid and 2‐aminophenol or 2‐aminothiophenol in polyphosphoric acid (PPA) with subsequent reaction of trimellitic anhydride in the presence of glacial acetic acid, respectively, and two new series of modified aromatic poly(amide‐imide)s were prepared. This preparation was done with pendent benzoxazole or benzothiazole units from the newly synthesized diimide‐dicarboxylic acid and various aromatic diamines by triphenyl phosphite‐activated polycondensation. In addition, the corresponding unsubstituted poly(amide‐imide)s were prepared under identical experimental conditions for comparative purposes. Characterization of polymers was accomplished by inherent viscosity measurements, FT‐IR, UV–visible, ¹H‐NMR spectroscopy and thermogravimetry. The polymers were obtained in quantitative yields with inherent viscosities between 0.39 and 0.81 dl g^?1. The solubilities of modified poly(amide‐imide)s in common organic solvents as well as their thermal stability were enhanced compared to those of the corresponding unmodified poly(amide‐imide)s. The glass transition temperature, 10% weight loss temperature, and char yields at 800°C were, respectively, 7–26°C, 17–46°C and 2–5% higher than those of the unmodified polymers. Copyright © 2010 John Wiley & Sons, Ltd.     

Amide–quinoxaline copolymers

A series of new amide–quinoxaline ordered copolymers derived from phthaloyl, isophthaloyl, and terephthaloyl chlorides have been synthesized and characterized. The isophthaloyl and terephthaloyl polymers had decomposition temperatures between 445–495°C and were soluble in a variety of solvents. These high molecular weight polymers were prepared by reacting aromatic bis-o-diamines with bis(benzilyl)amides. Phthaloyl chloride yielded low molecular weight polymers due to competing side reactions.     

Thermostable Polymers Containing Phenylquinoxaline and Other Heterocyclic Units

Thermostable heterocyclic polymers containing phenyl-substituted quinoxaline and both amide and imide units have been synthesized by low-temperature solution polycondensation of diaminophenyl-quinoxalines with diacid chlorides of certain aromatic acids containing preformed imide rings. Also, copolymers have been obtained in which a mixture of diaminophenylquinoxaline and diaminooxadi-azole or diaminobenzimidazole was used in the reaction with the same diacid chlorides. The thermal stability and the electrical insulating properties of these products are discussed and compared with related heterocyclic polymers.     

COMPARED PROPERTIES OF FLUORINATED HETEROCYCLIC COPOLYIMIDES

Various new fluorinated heterocyclic copolyimides have been synthesized by a polycondensation reaction of a diacid chloride containing imide, hexafluoroisopropylidene and methylene groups with aromatic or heteroaromatic diamines containing preformed phenylquinoxaline or 1,3,4-oxadiazole rings. Other fluorinated heterocyclic copolyimides have been prepared by a polycondensation reaction of the same diacid chloride with aromatic dihydrazides, bis(o-hydroxy-amine)s or a bis(o-carboxy-amine), resulting in intermediate polyhydrazides, poly(o-hydroxy-amide)s or poly(o-carboxy-amide), respectively, which were futher cyclodehydrated to the corresponding polyoxadia zole-imide, polybenzoxazole-imide or polybenzoxazinone-imide structure. These polymers showed good solubility in polar amidic solvents, such as N-methylpyrrolidinone (NMP) and dimethylformamide (DMF), and even in less polar liquids, like tetrahydrofurane or pyridine, except for those compounds containing benzoxazole rings which were less soluble, only on heating in NMP or DMF. The weight average molecular weight measured for tetrahydrofurane-fully-soluble polymers are in the range of 12800–26700 and the polydispersity is in the range of 2–5. All these polymers exhibited good thermal stability, with decomposition temperature being above 350°C, although somewhat lower than that of related polymers prepared by using fully aromatic diacid chlorides instead of the present ones containing methylene units. The glass transition temperature is in the range of 200–300°C. The dielectric constant measured for polymer films is in the range of 3.3–3.7. Tensile strength is in the range of 35–70 MPa, elongation to break between 30–40% and tensile modulus in the range of 170–330 MPa. A study of the relation between conformational parameters and properties of some of these polymers has been carried out by using the Monte Carlo method with an allowance for hindered rotation, and the values were compared with the experimental data and discussed in relation with the rigidity of the chains. The present polymers are potential candidates for use as high performance materials.     

Poly(1,3,4-oxadiazole-amide)s containing pendent imide groups

A series of new poly(1,3,4-oxadiazole-amide)s containing pendent imide groups has been synthesized by solution polycondensation of aromatic diamines containing preformed 1,3,4-oxadiazole rings with two diacid chlorides containing imide rings. These polymers were also prepared by the reaction of the same diacid chlorides with p-aminobenzhydrazide which were subsequently cyclodehydrated in solid state. The polymers were soluble in polar amidic solvents and some of them gave transparent flexible films by casting from solutions. They showed high thermal stability with decomposition temperatures above 400°C and glass transition temperatures in the range of 245–327°C. They had low dielectric constants, in the range of 3.32–3.94, and good tensile properties.     

Soluble poly(amide–imide)s prepared by one‐pot solution condensation

A new one‐pot procedure for imide–acid monomer synthesis and polymerization is reported for four new poly(amide–imide)s. Bisphenol A dianhydride (BPADA) was reacted with twice the molar amount of 3‐aminobenzoic acid (3ABA) or 3‐amino‐4‐methylbenzoic acid (3A4MBA) in 1‐methyl‐2‐pyrrolidinone (NMP) and toluene mixture, and the amic acid intermediates cyclized in solution to give two diimide‐containing dicarboxylic acid monomers. Without isolation, the diacid monomers were then polymerized with either 1,3‐diaminomesitylene (DAM) or 1,5‐diaminonaphthalene (1,5NAPda) using triphenyl phosphite‐activation to give a series of four soluble poly(amide–imide)s, PAI. Isolation and purification of the dicarboxylic acid monomers was not necessary for formation of high molecular weight polymers as indicated by intrinsic viscosities of 0.64–1.04 dL/g determined in N,N‐dimethylacetamide (DMAc). All of the PAI were soluble in polar aprotic solvents such as NMP, DMAc, and dimethyl sulfoxide (DMSO). Glass transition temperatures ranged from 243 to 279°C by DSC, and 5% weight loss temperatures were above 400°C in both air and nitrogen. Flexible films cast from DMAc were light yellow, transparent, and tough. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1183–1188, 1999     

High-Modulus Wholly Aromatic Fibers. I. Wholly Ordered Polyamide-Hydrazides and Poly-1,3,4-oxadiazole—Amides

Several completely ordered polyamide-hydrazide copolymers were prepared via low temperature poly condensation of aromatic diacid chlorides with symmetrical aromatic diamines containing preformed dihydrazide linkages. Highly crystalline, hot-drawn fibers of the polyamide-hydrazide containing only para-oriented phenylene units showed unusually high strength and exceptionally high initial modulus: 10.8 and 508 g/den, respectively, at 2.9% elongation-to-break. The as-spun fibers also exhibited rather high tensile strength and unusually high initial modulus: 8.2 and 291 g/den, respectively, at 9.4% elongation-to-break. The hot-drawn fiber retained considerable strength at elevated temperatures, exhibiting a tenacity of 1.4 g/den and an initial modulus of 169 g/den at 350°C. Heat-aging of the as-spun fiber at 185°C in air showed that 66% of the original tenacity, 41% of the elongation, and 86% of the modulus were retained even after 336 hr. Substitution of as little as 25 mole % meta-oriented phenylene rings for para-oriented ones resulted in loss of the ultra-high strength and modulus, giving tensile properties comparable to those of fibers from wholly aromatic polyamides of the meta-oriented type. Fibers from the polyamide-hydrazides containing 50 mole % meta-oriented rings showed similar properties. Although ordered oxadiazole-amide copolymers were obtained from diamines containing two preformed oxadiazole linkages separated by m-phenylene rings, fibers could not be spun from them. Fiber of an ordered oxadiazole-amide copolymer was obtained, however, by heat treatment of the wholly p-phenylene ordered poly amide-hydrazide copolymer precursor fiber. Such a fiber exhibited a tenacity of 15.3 g/den, 3.6% elongation-to-break, and 564 g/den initial modulus.     

New high-temperature polymers. II. Ordered aromatic copolyamides containing fused and multiple ring systems

Symmetrical diamines, containing preformed carbonamide linkages, were prepared by reacting nitrobenzoyl chlorides with aromatic diamines and reducing the dinitro intermediates. The diamines were polymerized with aromatic diacid chlorides to give wholly aromatic ordered copolyamides of exceptionally high thermal stability. Ordered diamines were prepared containing only phenylene units as the aromatic portion, and others containing phenylene and naphthylene or biphenylene groups. Low-temperature solution polymerization of these diamines with isophthaloyl chloride, 4,4′-bibenzoyl chloride, or 2,6-naphthalenedicarbonyl chloride, gave thirteen ordered copolyamides, each containing a naphthylene and/or biphenylene group in its repeating unit. Differential thermal analyses and thermogravimetric analyses showed these polymers to have melting points or decomposition temperatures of from 420 to over 500°C. Films of one of the polymers had a breakdown voltage of 3000 v./mil at 180°C. Fibers of the same composition had tenacities of up to 8 g/den.; a 5.5 g/den. sample retained 85% of its tenacity after 17 hr. at 300°C. and 21% after 9 days.     

Synthesis and characterization of new optically active poly(amide‐imide)s containing epiclon and L‐methionine moieties in the main chain

Epiclon [3a,4,5,7a‐tetrahydro‐7‐methyl‐5‐(tetrahydro‐2,5‐dioxo‐3‐furanyl)‐1,3‐isobenzofurandione] (1) was reacted with L ‐methionine (2) in acetic acid and the resulting imide‐acid 3 was obtained in high yield. The diacid chloride 4 was prepared from diacid derivative 3 by reaction with thionyl chloride. Thermostable poly(amide‐imide)s containing epiclon structure were synthesized by reacting of diacid chloride 4 with various aromatic diamines. Polymerization reaction was performed by two conventional methods: low temperature solution polycondensation and short period reflux conditions. In order to compare conventional solution polycondensation reaction methods with microwave‐assisted polycondensation, the reactions were also carried out under microwave conditions with a small amount of o‐cresol that acts as a primary microwave absorber. The reaction mixture was irradiated for 6 min with 100% radiation power. Several new optically active poly(amide‐imide)s with inherent viscosity ranging from 0.15 to 0.36 dl/g were obtained with high yield. All of the above polymers were fully characterized by ¹H‐NMR, FT‐IR, elemental analyses and specific rotation techniques. Some structural characterizations and physical properties of these new optically active poly(amide‐imide)s are reported. Copyright © 2005 John Wiley & Sons, Ltd.     

Synthesis and characterization of novel,optically active poly(amide‐imide)s from N,N′‐(4,4′‐sulfonediphthaloyl)‐bis‐L‐phenylalanine diacid chloride and aromatic diamines under microwave irradiation

3,3′,4,4′‐Diphenylsulfonetetracarboxylic dianhydride was reacted with L ‐phenylalanine in acetic acid, and the resulting imide acid ( 3 ) was obtained in high yield. The diacid chloride ( 4 ) was obtained from its diacid derivative ( 3 ) by reaction with thionyl chloride. The polycondensation reaction of 4 with several aromatic diamines such as 4,4′‐sulfonyldianiline, 4,4′‐diaminodiphenyl methane, 4,4′‐diaminodiphenylether, p‐phenylenediamine, m‐phenylenediamine, 2,4‐diaminotoluene, and 1,5‐diaminonaphthalene was developed with a domestic microwave oven in the presence of trimethylsilyl chloride and a small amount of a polar organic medium such as o‐cresol. The polymerization reactions were also performed with two other methods: low‐temperature solution polycondensation in the presence of trimethylsilyl chloride and reflux conditions. A series of optically active poly(amide‐imide)s with moderate inherent viscosities of 0.21–0.42 dL/g were obtained in high yield. All of the aforementioned polymers were fully characterized by IR, ¹H NMR elemental analyses, and specific rotation techniques. Some structural characterizations and physical properties of these optically active poly(amide‐imide) s are reported. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3974–3988, 2003     

Self-regulating polycondensations: Ordered aromatic polyamide-esters

The polycondensation of aminophenols with diacid chlorides was examined to determine if the amide-ester polymers obtained are random or ordered. All of the evidence obtained points to the conclusion that ordered copolymers indeed are prepared and that a “self-regulating” polymerization process is operating by virtue of the considerably greater reactivity of aromatic amino groups relative to phenol groups. The first step of the reaction involves the in situ preparation of a diphenol-amide which undergoes further condensation. The diphenol-amide intermediate may be isolated or reacted in situ. In addition to the ordered polymer from a given aminophenol and a single diacid chloride, ordered copolymers from two different diacid chlorides were prepared in which the diacid moieties appear in an alternating fashion; the structure of such polymers depends on the order of addition of the diacid chlorides. Corresponding polymers also may be prepared from the preformed diphenol-amide monomers. The molecular weights of certain of the polymers were sufficient for the preparation of films which could be hot-stretched severalfold. Interfacial polycondensations gave polymers of higher inherent viscosities than did solution polymerizations when aminophenols or diphenol-amide monomers were condensed with diacid chlorides.     

New poly(amide–imide)s syntheses. XXIII. Synthesis and properties of poly(amide–imide)s derived from 4,4′‐[1,4‐phenylenebis(isopropylidene‐1,4‐phenyleneoxy)]dianiline and various bis(trimellitimide)s

A series of poly(amide–imide)s III_a–m containing flexible isopropylidene and ether groups in the backbone were synthesized by the direct polycondensation of 4,4′‐[1,4‐phenylenebis(isopropylidene‐1,4‐phenyleneoxy)]dianiline (PIDA) with various bis(trimellitimide)s II_a–m in N‐methyl‐2‐pyrrolidone (NMP) using triphenyl phosphite and pyridine as condensing agents. The resulting poly(amide–imide)s had inherent viscosities in the range of 0.80–1.36 dL/g. Except for those from the bis(trimellitimide)s of p‐phenylenediamine and benzidine, all the polymers could be cast from DMAc into transparent and tough films. They exhibited excellent solubility in polar solvents. The 10% weight loss temperatures of the polymers in air and in nitrogen were all above 495°C, and their T_g values were in the range of 201–252°C. Some properties of poly(amide–imide)s III were compared with those of the corresponding poly(amide–imide)s V prepared from the bis(trimellitimide) of diamine PIDA and various aromatic diamines. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 69–76, 1999     

Self-regulating polycondensations. IV. Ordered oxadiazole-imide copolymers

Ordered oxadiazole-imide copolymers are prepared from simple aminobenzhydrazide monomers by a step-wise reaction which begins with the condensation of a diacid chloride to produce in situ a diamine containing hydrazide linkages. The in situ diamine is then reacted with a dianhydride to yield an ordered hydrazide-amic-acid copolymer; this precursor is converted by heating to the ordered heterocycle copolymer. Polymers prepared via this manner are identical in properties to those obtained by the reaction of a dianhydride with a diamine containing hydrazide linkages preformed by a straight forward synthesis from a dinitro precursor. Fibers spun from the soluble precursor polymers were converted via cyclodehydration to thermally stable fibers. Another polyoxadiazole-imide was produced in similar fashion; e.g., an aminobenzhydrazide was reacted with the acid chloride of trimellitic anhydride to yield an in situ AB monomer which was polymerized to yield a precursor polyhydrazide-amic-acid, which in turn was converted by cyclodehydration to an AB type polyoxadiazole-imide. Additional examples are cited of the formation of polymers from the in situ intermediates produced by the “self-regulating” reaction of aminobenzhydrazides with acid chlorides followed by polycondensation with difunctional monomers.     

Preparation and characterization of optically active and organosoluble poly(amide‐imide)s from polycondensation reaction of N,N′‐(4,4′‐sulphonediphthaloyl)‐bis‐L‐isoleucine diacid with aromatic diamines

3,3′,4,4′‐Diphenylsulfonetetracarboxylic dianhydride (1) was reacted with L ‐isoleucine (2) in acetic acid and the resulting imide‐acid (3) was obtained in high yield. The diacid chloride (4) was prepared from the diacid derivative (3) by reaction with thionyl chloride. The polycondensation reaction of diacid chloride (4) with several aromatic diamines such as 4,4′‐sulfonyldianiline (5a), 4,4′‐diaminodiphenyl methane (5b), 4,4′‐diaminodiphenylether (5c), p‐phenylenediamine (5d),m‐phenylenediamine (5e), 2,4‐diaminotoluene (5f) and 4,4′‐diaminobiphenyl (5g) was performed by two conventional methods: low temperature solution polycondensation and short period reflux conditions. In order to compare conventional solution polycondensation reaction methods with microwave‐assisted polycondensation, the reactions were also carried out under microwave conditions with a small amount of o‐cresol that acts as a primary microwave absorber. The reaction mixture was irradiated for 6 min with 100% of radiation power. Several new optically active poly(amide‐imide)s with inherent viscosity ranging from 0.23 to 0.41 dl/g were obtained with high yield. All of the earlier polymers were fully characterized by IR, elemental analyses and specific rotation techniques. Some structural characterizations and physical properties of these new optically active poly(amide‐imide)s are reported. Copyright © 2005 John Wiley & Sons, Ltd.     

High-Modulus Wholly Aromatic Fibers. II. Partially Ordered Polyamide-Hydrazides

Partially ordered polyarnide-hydrazides were produced by the poly condensation of diacid chlorides with aminobenz-hydrazides, the order that results being a consequence of the considerably more rapid reaction of a diacid chloride with the hydrazide group in competition with the aromatic amine group of the aminobenzhydrazide. Fibers were produced from a series of such polymers containing from 50 mole % meta-oriented phenylene rings to 100 mole % para-oriented ones. Fiber from the wholly para-oriented type of polymer exhibited very high strength and modulus: 12.5 and 468 g/den, respectively, at 4.3% elongation-to-break. Although the crystallinity and density observed for hot-drawn fibers of partially ordered completely para-oriented polyarnide-hydrazides were comparable to the crystallinity and density of fibers of the isomeric wholly ordered polymer, the partially ordered polymers were more readily spun to the ultra-high strength and high modulus type fibers, probably because their greater solubility made them easier to spin.