Production and Characterization of Zirconia (ZrO2) Ceramic Nanofibers by Using Electrospun Poly(Vinyl Alcohol)/Zirconium Acetate Nanofibers as a Precursor

Zirconia (ZrO₂) inorganic ceramic nanofibers were produced using electrospinning of the poly(vinyl alcohol)/zirconium acetate as a precursor followed by calcinating and sintering to decompose the polymer and turn the metal salt (zirconium acetate) into the metal oxide. Characterization of the nanofibers, including polymer thermal decomposition, chemical and crystal structure, phase transformations, and fiber morphology were investigated by simultaneous thermal analysis (STA), thermomechanical analysis (TMA), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and field emission scanning electron microscopy (FESEM). The results showed that the polymer decomposition started at 250°C and zirconia nanofibers with different phases (tetragonal and monoclinic) were obtained by the calcination of the precursor nanofibers at various temperatures between 500°C and 1100°C. The initially crystallized zirconia phase, which formed at 500°C, was tetragonal and with increasing calcination temperature, zirconia nanofibers with increasing amount of monoclinic phase were formed. Consequently, at 1100°C, the tetragonal phase disappeared and was transformed to the monoclinic phase of the zirconia completely. Increasing the calcination temperature caused the fiber average diameter decrease and grain growth took place due to the removal of the polymer and organic groups; neighboring grains sintered to each other and formed fibers with a high aspect ratio. At 1100°C the grains size was about the same as the fiber diameter.     

Fabrication and analysis of the structural phase transition of ZrO2 nanoparticles using modified facile sol–gel route

The synthesis of zirconia nanoparticles is achieved through a modified facile sol–gel route. The as-prepared gel is analyzed thermally using TGA and DTA techniques to spot the crystallization process of zirconia nanoparticles. The prepared gel is then annealed at different temperatures and the structure was found to change between tetragonal and monoclinic crystal systems. The first stable tetragonal phase is achieved after annealing for 2?h at 400°C. The annealed powders between 600°C and 800°C demonstrate mixed tetragonal/monoclinic phases. Annealing at 1000°C and higher temperatures up to 1200°C resulted in pure monoclinic phase. Cubic phase was not detected within the annealing temperature range in this study. The elemental analysis of the annealed powder confirmed the formation of zirconia nanoparticles with the chemical formula ZrO₂. The FTIR spectra of the annealed samples introduced a variation in the vibrational bands especially around the phase transition temperature. HR-TEM images reported the formation of nano-zirconia crystals with apparently large particle sizes. The optical energy gap of zirconia nanoparticles is investigated and determined.     

Synthesis of zirconium dioxide by ultrasound assisted precipitation: effect of calcination temperature

Nanostructured zirconium dioxide was synthesized from zirconyl nitrate using both conventional and ultrasound assisted precipitation in alkaline medium. The synthesized samples were calcinated at temperatures ranging from 400°C to 900°C in steps of 100°C. The ZrO(2) specimens were characterized using X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). The thermal characteristics of the samples were studied via Differential Scanning Calorimetry-Thermo-Gravimetry Analysis (DSC-TGA). The influence of the calcination temperature on the phase transformation process from monoclinic to tetragonal to cubic zirconia and its consequent effect on the crystallite size and % crystallinity of the synthesized ZrO(2) was studied and interpreted. It was observed that the ultrasound assisted technique helped to hasten to the phase transformation and also at some point resulted in phase stabilization of the synthesized zirconia.     

Internal stresses and stability of the tetragonal phase in zirconia thin layers deposited by OMCVD

Zirconia thin films were deposited by OMCVD (organo-metallic chemical vapour deposition) at various temperatures and oxygen partial pressures on a AISI 301 stainless steel substrate with Zr(thd)₄ as precursor. The as deposited 250 nm thin zirconia films presented a structure consisting of two phases: the expected monoclinic one and also an unexpected tetragonal phase. According to the literature, the stabilization of the tetragonal phase (metastable in massive zirconia) can be related to the crystallite size and/or to the generated internal compressive stresses.To analyze the effect of internal and external stresses on the thin film behaviour, in-situ tensile experiments were performed at room temperature and at high temperature (500 °C).Depending on the process parameters, phase transformations and damage evolution of the films were observed. Our results, associated to XRD (X-ray diffraction) analyses, used to determine phase ratios and residual stresses within the films, before and after the mechanical experiments, are discussed with respect to their microstructural changes.     

Stress driven phase transformation in ZrO2 film

Zirconia thin layers (250 nm) were deposited on stainless steel substrates using organo-metallic injection chemical vapour deposition (MOCVD) process with zirconium beta-diketonate as precursor at low oxygen pressure and 900 °C. Low roughness zirconia films were made up of a mixture of tetragonal and monoclinic phases depending on the process conditions. As the zirconia tetragonal phase is known to be stabilized by small grain size and/or internal compressive stresses, tensile and/or compressive external stress fields were applied at room temperature using a bending test device. Then, XRD measurements were used to determine tetragonal/monoclinic phase ratio and also residual stresses in the films before and after the tests. The film surface was observed at the various stages of the experiments by field electron gun-scanning electron microscopy (FEG-SEM).Under these stress fields, phase transformation occurs in the film, from tetragonal structure to a monoclinic one. Some preferential tetragonal planes give rise to monoclinic ones. The external stress field is also likely to redistribute the internal stresses within the films.     

Effect of phase transformation on optical and dielectric properties of zirconium oxide nanoparticles

Zirconium oxide nanoparticle (ZrO₂) is synthesized by the hydrothermal method at different calcination temperatures. The structural analysis is carried out by X-ray diffraction and Raman spectra. The sample prepared at 400 °C and 1100 °C showed the cubic and monoclinic phase, respectively, and the sample calcined at 600 °C and 800 °C showed the mixed phase with co-existence of cubic and monoclinic phases. Furthermore, the morphology and particle size of these samples were investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis. The band gap estimated from UV–Vis spectra of ZrO₂ (zirconia) nanocrystalline materials calcined at different temperatures from 400 °C to 1100 °C was in the range of 2.6–4.2 eV. The frequency dependence of dielectric constant and dielectric loss was investigated at room temperature. The low frequency region of dielectric constant is attributed to space charge effects.     

Phase transformation of ZrO2 nanoparticles produced from zircon

This article focuses on the phase transformation of zirconia (ZrO₂) nanoparticles produced from zircon using a bottom-up approach. The influence of mechanical milling and thermal annealing on crystalline phase transformation of ZrO₂ nanoparticles was explored. It was found that the iron oxide, as an inherent impurity present in ZrO₂ nanoparticles, produced from zircon stabilises the cubic phase after calcination at 600°C. The stabilised cubic phase of ZrO₂ nanoparticles was disappeared and transformed into partial tetragonal and monoclinic phases after mechanical milling. The phase transformation occurred on account of the crystal defect induced by high-energy mechanical milling. The destabilisation of cubic phase into monoclinic phase was observed after the thermal annealing of ZrO₂ nanoparticles at 1000°C. The phase transitions observed are correlated to the exclusion of iron oxide from the zirconia crystal structure.     

Complex thermal evolution of size-stabilized tetragonal zirconia

Zirconia nanopowder with doping YO_1.5 contents between 0 and 1 mol% were synthesized by the Pechini method. The crystallite dimensions of the powder, around 10 nm, allows for the size stabilization of the tetragonal polymorph over the thermodynamically stable monoclinic one. As the nanopowders are heated to 1200 °C and subsequently cooled back to room temperature, a complex evolution of the phase composition occurs. Upon heating the tetragonal phase transforms slowly into the monoclinic one and the transition cannot be completed before entering the stability range of the tetragonal phase (above 1150 °C). Upon cooling, on the other hand, the reaction is considerably faster and the complete transformation into the monoclinc phase occurs in a narrow temperature range. Rietveld analysis of the high temperature X-ray patterns revealed as, during heating, the transition is mainly controlled by microstructural parameters and in particular it is triggered by the release of RMS microstrain. Upon cooling, on the other hand, the transition is kinetically controlled by the doping content.     

Synthesis and characterization of Mn<Superscript>2+</Superscript>-doped ZnS nanoparticles

Mn²⁺-doped ZnS nanoparticles were prepared by chemical arrested precipitation method. The samples were heated at 300, 500, 700 and 900°C. The average particle size was determined from the X-ray line broadening. Samples were characterized by XRD, FTIR and UV. The composition was verified by EDAX spectrum. The hexagonal structure of the sample was identified. The size of the particles increased as the annealing temperature was increased. The crystallite size varied from 5 nm to 34 nm as the calcination temperature increased. At around 700°C, ZnS is converted into ZnO phase due to oxidation. The emission peak of the sample is observed at 300 nm resulting in blue emission. The solid state theory based on the delocalized electron and hole within the confined volume can explain the blue-shifted optical absorption spectra. UV-VIS spectro-photometric measurement shows an indirect allowed band gap of 3.65 eV.      

Low-temperature synthesis of nanocrystalline β-dicalcium silicate with high specific surface area

β-Dicalcium silicate (β-Ca₂SiO₄) was synthesized for the first time by a simple solution combustion method using citric acid as fuel. The influence of calcination temperature on the average crystallite size, specific surface area and morphology of the powders were investigated by X-ray diffraction technique (XRD), scanning electron microscopy (SEM) and N₂ adsorption measurements (BET). The results showed that the increase of calcination temperature from 650°C to 1100°C resulted in larger crystallite size and lower specific surface area of β-Ca₂SiO₄. The highest specific surface area could reach as high as 26.7 m²/g when the as-burnt powders were calcined at 650°C.     

Effect of calcination temperature on phase transformation,structural and optical properties of sol–gel derived ZrO2 nanostructures

Zirconia (ZrO₂) nanostructures of various sizes have been synthesized using sol–gel method followed by calcination of the samples from 500 to 700 °C. The calcined ZrO₂ powder samples were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), Fourier-transform infra-red spectroscopy (FT-IR), UV–visible spectroscopy (UV–vis.), Raman spectroscopy (RS) and thermogravimetric analysis (TGA). The phase transformation from tetragonal (t) to monoclinic (m) was observed. The average diameter of the ZrO₂ nanostructures calcined at 500, 600 and 700 °C was calculated to be 8, 17 and 10 nm, respectively. The ZrO₂ sample calcined at 500 °C with tetragonal phase shows a direct optical band gap of 5.1 eV. The value of optical band gap is decreased to 4.3 eV for the ZrO₂ calcined at 600 °C, which contains both tetragonal (73%) and monoclinic (27%) phases. On further calcination at 700 °C, where the ZrO₂ nanostructures have 36% tetragonal and 64% monoclinic phases, the optical band gap is calculated to be 4.8 eV. The enhancement in optical band gap for ZrO₂ calcined at 700 °C may be due to the rod like shape of ZrO₂ nanostructures. The tetragonal to monoclinic phase transformation was also confirmed by analyzing Raman spectroscopic data. The TG analysis revealed that the ZrO₂ nanostructure with dominance of monoclinic phase is found to be more stable over the tetragonal phase. In order to confirm the phase stability of the two phases of ZrO₂, single point energy is calculated corresponding to its monoclinic and tetragonal structures using density functional theory (DFT) calculations. The results obtained by theoretical calculations are in good agreement with the experimental findings.     

A study of the structure and properties of nanostructured ZrO<Subscript>2</Subscript>-Y<Subscript>2</Subscript>O<Subscript>3</Subscript>-Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite powders

The correlation between temperature treatment conditions and the ratio of components in nanostructured fibrous powders with a composition of ZrO₂-Y₂O₃-Al₂O₃ and their porous crystal structure and physicochemical properties is studied. The dependences of the ratio between zirconia tetragonal and monoclynic phases on the treatment temperature and the alumina content are found to have a nonmonotonic character. The growth of zirconia crystallite size is suppressed by introduced nanocrystalline alumina in a temperature range of 600–1200°C, which is caused by the processes of ternary solid solution formation. The bulk and picnometric density values of materials are proportional to the temperature of heat treatment. The temperature dependence of the specific surface and the size of oxide grain particles has an inversely proportional character. With increasing alumina content in the powders, the specific surface increases, while the picnometric and bulk densities decrease.     

Optimised NASICON ceramics for Na+ sensing

NASICON dense ceramics were obtained from solid state reaction between SiO₂, Na₃PO₄·12H₂O and two different types of zirconia: monoclinic ZrO₂ and the yttria-doped tetragonal phase (ZrO₂)_0.97(Y₂O₃)_0.03. Higher temperatures were needed to obtain dense samples of the yttrium free composition (1265 °C). The electrical conductivity, at room temperature, of the yttria-doped samples sintered at 1230 °C (0.20 S/m) is significantly higher than the value obtained with the material prepared from pure ZrO₂. The impedance spectra show that the differences in conductivity are predominantly due to the higher grain boundary resistance of the undoped ceramics, probably due to formation of monoclinic zirconia and glassy phases along the grain boundary. Further improvement of the electrical conductivity could be achieved after optimization of the grain size and density of grain boundaries. A maximum conductivity value of about 0.27 S/m at room temperature was obtained with the yttria-doped samples sintered at 1220 °C for 40 h. Yttria-doped and undoped ceramics were tested as Na⁺ potentiometric sensors. The detection limit of the yttria-doped sample (10⁻⁴ mol/l) was one order of magnitude lower than the obtained with the undoped material. Paper presented at the 8th EuroConference on Ionics, Carvoeiro, Algarve, Portugal, Sept. 16 – 22, 2001.     

Influence of environment and grinding on the crystallisation mechanism of ZrO2 gel

The influence of grinding and surrounding atmosphere on the thermal transformations of zirconia gel has been studied. The XRD analysis of the products obtained by thermal decomposition of zirconia gel has shown that pure tetragonal phase is obtained if the gel decomposition is carried out under high vacuum or dry inert atmosphere, while monoclinic zirconia results from the decomposition of the zirconia gel under air or inert gas saturated with water vapour. A mechanism for the thermal crystallisation of zirconia gel has been proposed from the study of the variation of the crystal size of the monoclinic and tetragonal zirconia phases formed as a function of the temperature and the surrounding atmosphere.The thermal decomposition of ground zirconia leads to the formation of ZrO₂ with a percentage of tetragonal phase closed to 90% irrespectively of the surrounding atmosphere. The stabilisation of the tetragonal phase by grinding seems to be connected with the formation of tetragonal zirconia nuclei that cannot be observed by XRD. The crystallisation enthalpy measurements carried out by DSC support this conclusion.     

Effect of calcinations on the structural and magnetic properties of magnesium ferrite nanoparticles prepared by sol gel method

Magnesium ferrite nanoparticles calcined at 300 °C, 350 °C, 400 °C, 450 °C were synthesized by sol-gel method. The effects of calcinations on the cation distribution, structural and magnetic properties have been investigated. X-ray diffraction (XRD) and vibrating scanning magnetometer (VSM) were used to characterize the structural and magnetic properties. X-ray diffraction analysis revealed the formation of single phase MgFe₂O₄ in all the samples. Lattice constant and crystallite size increased with calcination. X-ray diffraction data were used to estimate the average cationic distribution among A site and B site. Cationic distribution shows that there is migration of cation between tetrahedral A site and octahedral B site. Saturation magnetization increased with particle size. Coercivity decreased with calcination temperature as a result of decrease in pinning effect at the grain boundary. Curie temperature (T_C) decreased slightly due to weakening of A-B exchange interaction. Low temperature magnetic measurement revealed that blocking temperature (T_B) increased due to strong magnetic interaction.     

Effects of trap density on the surface‐enhanced Raman scattering of molecules adsorbed on TiO2 (Degussa P25)

The surface‐enhanced Raman scattering (SERS) of molecules on TiO₂ (Degussa P25) was investigated. The variation of trap density was carried out by the calcination of TiO₂ at 350, 450 and 600°C. We found that the SERS intensity increases first, and then decreases with the calcination temperature rising from 350 to 450°C and 450 to 600°C, respectively. The measurements indicate that the trap density increases with the calcination temperature rising. The results indicate that the increase of trap density is favorable for the increase of SERS enhancement. The increase of SERS intensity from 350 to 450°C could be due to the dominated contribution from the trap density increase, and the decrease from 450 to 600°C could be due to dominated contribution from the increase of the crystallite size and the mass fraction of rutile phase. Copyright © 2012 John Wiley & Sons, Ltd.     

Synthesis, structure, microstructure and mechanical characteristics of MOCVD deposited zirconia films

Zirconia (ZrO₂) thin films were deposited by metal organic chemical vapor deposition (MOCVD) on (1 0 0) Si over temperature and pressure ranges from 700 to 900 °C and 100 to 2000 Pa, respectively. The oxide films were characterized by field emission microscopy and X-ray diffraction so that microstructure and ratios of monoclinic and tetragonal phases could be estimated according to the process conditions. The mechanical behaviour of the substrate-film systems was investigated using Vickers micro-indentation and Berkovitch nano-indentation tests. The characteristics of silicon are not modified by the presence of a thin film of silicon oxide (10 nm), formed in the reactor during heating. Young's modulus and the hardness of tetragonal zirconia phase, 220 and 15 GPa, respectively, are greater than values obtained for monoclinic phase, 160 and 7 GPa, respectively. The zirconia films are well adherent and the toughness of tetragonal zirconia phase is greater than that of monoclinic phase.     

Surface influence on the behavior of stabilized zirconia nanoparticles under pressure

The surface state of partially stabilized zirconia with nanoparticles of sizes 10–30 nm after temperature and pressure treatments was investigated by Fourier transform infrared spectroscopy, X-ray diffraction and small-angle X-ray scattering. It is shown that the synthesized nanoparticles are surface fractals and the fractal dimensions non-monotonically change with nanoparticles size change. The martensite tetragonal-to-monoclinic transition of the partially stabilized zirconia nanoparticles under hydrostatic pressure (100–1000 MPa) was investigated. It was shown that the character of the martensite transition in nanoparticles’ system depends on the pressure values. Three ranges of pressures were revealed. It was shown that the stability of martensite tetragonal–monoclinic transition decreases with the increase in size of the nanoparticles only for the pressures range of 300–500 MPa. Below 200 MPa, the character of the martensite transition is extreme and has a maximum for the particle size of 17 nm. In pressure range of 600–1000 MPa, the degree of martensite transition is dependent on the fractal dimension of the surface.     

Preparation and properties of semiconductor CuO nanoparticles via a simple precipitation method at different reaction temperatures

Preparation and properties of CuO nanoparticles as an important p-type semiconductor via a simple precipitation method at different reaction temperatures varying from 10 to 115°C using copper acetate as a starting material have been reported. In addition, we investigated the influence of the ultrasonic irradiation through synthesizing the nanosized CuO at 60°C. Samples were characterized by XRD, FT-IR, SEM, TEM and UV-Vis techniques. XRD patterns of samples were identical to the single-phase pure CuO with a monoclinic structure. FT-IR spectra exhibited sharp peaks at around 519 and 598?cm^?1 which can be assigned to vibrations of the Cu-O bond. Results indicated that properties of samples had great dependence on the temperature and ultrasonic irradiation. The crystallite size and crystallization increased with increasing the temperature from 10 to 115°C. The band gap of samples was estimated to be in the range of 1.9–2.9?eV that is larger than the reported value for the bulk CuO (1.85?eV). This study provides a simple method for the preparation of nanosized CuO with a better surface uniformity and a narrow size distribution. Synthesized CuO samples with adjustable and controllable optical properties make the applicability of copper oxide even more versatile.