Further electron microscope observations on polyethylene I. Granule structure of the melt as an artifact

There are still two opinions on the fine structure of polymer melts and glasses: (a) that the structure is similarly homogeneous to that in lower molecular weight materials and (b) that the structure shows larger short-range order regions (2–20 nm), which consist of bundeled segments of the chain molecules. Whereas opinion a relies more on indirect methods of investigation, opinion b is based mainly on fine granular structures which become visible in electron microscope investigations of surfaces of glassy solidified polymers. Such a fine structure can now be observed directly in a polyethylene melt. However, the structure is exposed as an artifact, so opinion a is supported.Dedicated to Prof. Dr. R. Bonart. Presented at the colloquium on 18.1.1985 in Regensburg on the occasion of his 60th birthday.Presented at the 32nd Meeting of the Colloid Society and Berlin Polymer Conference 1985, 2.–4.10.1985 in Berlin.     

Equilibrium and non-equilibrium melting of branched polyethylene relating to defect incorporation within crystals

New equilibrium melting point data, for polyethylene containing chain defects, are tested in the light of random copolymer predictions. A simplified expression for the melting point depression of random copolymers containing small amounts of non-crystallizable units is derived. Non-equilibrium melting data for rapidly quenched polyethylene samples are also reported. The fusion enthalpyH(X), and the surface free energy _e for crystals containing defects are evaluated using crystallinity, equilibrium meltingtemperatures and X-ray long period data. It is shown that increasing defect penetration within crystals induces a decrease ofH(X) withX in accordance with theoretical predictions. Finally _e is, similarly, shown to decrease with increasing number of chain defects attached to the crystal surface.     

Microhardness and surface free energy in linear polyethylene: The role of entanglements

The microhardness of a series of melt crystallized samples of linear polyehtylene was investigated in a wide range of molecular weights. The x-ray long period was analyzed to study the variation of the hardness-derived constantb as a function of molecular weight (M ). It is pointed out thatb offers a measure of the hardness depression due to the finite thickness of the lamellar crystals. The data obtained show that the increase and final leveling-off (forM 200 000) ofb withM parallels the concurrent increase of the surface free energy, as derived from DSC experiments. Results are discussed using the concept og chain folded lamellae as thermodynamically stable non-homogeneous microphases. Comparison of experimental and calculated data supports the view that the number of molecular entanglements, segregated onto the defective surface boundary of the heterogeneous crystals influence the shearing mechanism within the mesocrystals and thereby control the yield behavior of the material.     

SAXS experiments on gel-spun polyethylene fibers

The properties of gel-spun polyethylene fibers hot-drawn to the maximum draw ratio depend on the spinning conditions. Different spinning conditions result in two types of structure in the paraffin oil containing fibers: an isotropic lamellar structure or a shish-kebab structure. Meridional SAXS experiments can identify the structure present. After extraction, these structures are still present but can be detected only in a more indirect way by SAXS experiments because of an excessive contribution of void scattering. During hot-drawing both structures are transformed into a more fibrillar structure. The shish-kebab structures can be drawn only to relatively low hot-draw ratios with an incomplete transformation of the lamellar overgrowth into the fibrils, as demonstrated by the presence of a meridional SAXS maximum/shoulder. This leads to relatively weak fibers. Lamellar structures can be drawn to high draw ratios by chain unfolding. A nearly complete transformation of the lamellae into fibrils is obtained and the fibers have excellent properties. The information about the morphology obtained by SAXS, DSC, WAXS, and SEM can be used to establish a relation between morphology and properties.     

Radiation-induced crosslinking: III. Effect on the crystalline and amorphous density fluctuations of polyethylene

Small-angle x-ray scattering (SAXS) was used to determine density fluctuation in radiation-induced crosslinked polyethylene of varying degrees of crystallinity. Density fluctuation FL decreases with increasing crystallinity, while it increases linearly with increasing radiation dose or degree of crosslinking. By means of extrapolation, density fluctuations in the crystalline and the amorphous phasesFL _c andFL _a were obtained. At a given dose,FL _a is greater thanFL _c . The increase inFL _a with radiation is found to be much greater than that ofFL _c compared with the initial values at 0 Mrad,FL _c showing only a negligible increase event at 312 Mrad. The present findings suggest that crosslinks are not introduced within the crystalline phase; they take place primarily in the noncrystalline phase, in agreement with the conclusions reached previously on the basis of changes in crystalline and amorphous densities in irradiated polyethylene.Dedicated to Prof. Dr. W. Pechhold on the occasion of his 60th birthday     

Temperature-dependence of mechanical and morphological properties of ultra-high molecular weight polyethylene cross-linked by electron beam irradiation

Cross-linking of ultra-high molecular weight polyethylene was performed with electron-beam irradiation in the range of radiation dose from 12 to 96 Mrad under nitrogen. Dry gel films and melt films were used as specimens. Two kinds of cross-linked specimens could be kept at 200°C for a prolonged time in an undeformed state and this tendency was independent of radiation dose. The elongation of the gel films hampered the heat-resistant effect and the drawn specimens were broken at temperatures lower than 175 °C. The elongation of the melt films could not be realized, because of a marked fixation of chains in the fiber network, even at a dose of 12 Mrad.     

Kinetics of nonisothermal crystallization and melting of normal high density and ultra-high molecular weight polyethylene blends

The kinetics of nonisothermal crystallization and melting of blends of ultra-high molecular weight polyethylene (UHMWPE) and polyethylene high density with normal molecular weight (NMWPE) are investigated by means of differential scanning calorimetry (DSC). Mixing the components at a temperature below the flow temperature of UHMWPE (215 °C) results in increased crystallization/melting rates of the individual components in the blends above the corresponding additive values. The morphological observations of the blends, carried out by means of polarization microscopy, show that a strong boundary of both types of structures (UHMWPE non-flowing aggregates and NMWPE spherulite structures) does not exist. The NMWPE spherulites' dimensions decrease on increasing the UHMWPE concentration in the blends, but their number increases. The facilitation of the crystallization/melting of the components in the blends is explained in terms of mutual influence exhibited by the components with respect to each other. It is due to the inner stresses in nonflowing UHMWPE characterized with a lot of entangled tie molecules and to the partial co-crystallization of NMWPE molecules with the flowing part of UHMWPE. At mixing temperatures above 215 °C the melting/crystallization integral kinetic curves have only one linear part in contrast to these of the same blend (11 ratio of components), prepared at 190 °C. The rates of melting/crystallization remain almost constant with the increase of the mixing temperatures.     

Melt drawing as a route to high performance polyethylene

Well established routes for obtaining stiff and strong polyethylene (PE) involve solid state drawing either of solution crystallized gel films or melt crystallized spherulitic PE. The aim of this work is to show the potential of melt deformation as an alternative route for obtaining highly oriented products. Our previous work on the melt deformation route showed that oriented PE fibers could be directly extruded under appropriately controlled conditions [8,9]. Here, we show that PE films (or filaments) can also be melt drawn in the temperature window 130–160 °C, thus yielding oriented products. The advantage of melt drawing over direct melt extrusion is that it allows a wider operational latitude and thus does not require such carefully controlled conditions.The morphology produced by melt deformation is different from solid state deformation and consists of extended chain fibrils with platelet overgrowths. The relative amount of fibrils and platelets depends on operating parameters. The temperature window of PE melt drawing is identified with the regime where some flow induced crystallization takes place. The conditions for melt drawability are of wider generality for crystallizable flexible chain polymers. They are: (i) adequate strain rate to overcome entropie resistance to chain extension, (ii) but not high enough to activate the elastic response of the transient networks in the entangled system, (iii) sufficient strain to fully extend the chain, (iv) appropriate temperature for flow-induced crystallization and strain hardening, and (v) cooling to freeze the oriented structure.Ultra high molecular weight PEs were not the most suitable for melt drawing due to their high recoverable elongation in the melt (melt elasticity) in addition to added limitations imposed by their nascent grain systeme. Our work suggests that an optimum molecular weight for melt drawing is¯M _w(400–900)×10³ with further possibilities for improvement through multimodal distributions.     

Interfacial effects on the ageing behavior of high density polyethylene filled with glass spheres

The stress relaxation and creep behavior of unfilled high density polyethylene (HDPE) and HDPE filled with untreated and surface-treated glass spheres were measured at room temperature. A silane-based coupling agent capable of providing a covalent bond between HDPE and the glass spheres was used for the surface-treatment. Two different amounts of the coupling agent were employed giving silane layers on the fillers with different thicknesses. The effect of ageing time at room temperature on the viscoelastic properties after quenching from 100 °C to room temperature in ice water was also investigated. The effects of the surface treatment of the fillers and the ageing time was characterized by means of the internal stress ( _i ) concept. The _i -value increased with the degree of interaction of the filler/matrix interface and the ageing time. It was here not possible to superimpose the different flow curves with regard to the ageing time with sufficient accuracy. This is due to the variation of _i with ageing time. The surface-treatment of the filler had a marked effect on the creep behavior at high applied stress levels and on the ageing behavior of the composites, presumably due to the formation of an interphase region close to the filler surface with different properties and different ageing characteristics than that of the bulk of the matrix.     

The chain length dependence of self-diffusion in melts of polyethylene and polystyrene

The self-diffusion coefficients in melts of polyethylene fractions and polystyrene standards were measured by the NMR pulsed field gradient technique and compared with those measured by other techniques. The data agree very well if one takes into account the molar mass distribution of the samples and the free volume of the matrix. For molar masses much higher than the critical molar massM _c, reptation is confirmed,D M ^–2 holds. BelowM _e=M_c/2 the self-diffusion coefficients corrected for constant free volume show approximately the dependenceD M ^–1 confirming Rouse-like diffusion. This result was also obtained by investigating the self-diffusion of the molecules with different molar masses of a polyethylene fraction with a rather broad molar mass distribution aroundM _e andM _c, i. e. diffusion in a constant matrix. In the molar mass region betweenM _c and about 3 ·M _c the observed molar mass dependence of self-diffusion can be explained by tube formation. The constraint release model of Graessley seems to slightly overestimate the self-diffusion coefficients.     

Investigations of a series of nonionic surfactants of sugar-lipid hybrids by light scattering and electron microscopy

Sugar-lipid hybrids of the type C_nC_m were prepared by coupling an alkane chain (C_n) with a maltooligosaccharide (G_m) over an amide linkage. Coupling was performed with maltobionolactone (G₂) and n-alkylamine chains C_n withn=8,10,12,14,16, i.e. variation of the hydrophobic part of the molecule, and with hexadecylamine (C₁₆) and different maltooligosaccharides (G_m, m=2,3,4,6). The solution properties of the various products were studied by means of static and dynamic light scattering (LS) and by electron-microscopy (EM).The results may be summarized as follows: If the alkane chain is shorter thann=14, small spherical micelles with a radius of about 3 nm are observed. In time these micelles aggregate further to form increasingly larger spherical clusters which eventually precipitate. Long rod-like micelles form whenn 14. Contour length and chain stiffness were determined by applying theories of semiflexible chains. A qualitative confirmation of the light scattering results, i.e., micelle size and shape, was obtained from electron microscopy.     

Chemical heterogeneity in emulsion copolymers of carboxylic monomers

Copolymer latices of butylacrylate (BA) with acrylic and methacrylic acid (AA and MAA) were prepared by batch type emulsion polymerization, and, for comparison, copolymers with identical monomer composition were prepared by batch type solution polymerization.The distribution of the carboxylic monomers in the latex particles and the serum was studied by density gradient and sedimentation experiments with the analytical ultracentrifuge. Dynamic mechanical measurements of films of these copolymers were used to determine the storage and loss moduli as a function of temperature. From these measurements the position and extension of the glass transition range on the temperature scale is obtained. For heterogeneous emulsion copolymers with two glass transition temperatures the distribution of the carboxylic monomer units in the different copolymer phases can be determined. Electron microscopy of ultra thin cross-sections of stained films gave further insight into the film morphology.The combination of the results obtained with the different methods gives rise to the following clues: In the BA/AA latices about 40% (by weight) of the total AA used in the recipe are found in the serum as a water soluble polymer, about 50% are found to increase the glass transition temperatureT _g of the bulk of the BA copolymer and, therefore, are thought to be incorporated into the interior of the latex particles, and the remaining 10% are, conclusively, located on the particle surface.In the BA/MAA latices no water soluble copolymer could be detected in the serum, about 90% of the MAA used is found in the bulk of the copolymer, and about 10% form a second hard phase on the surface of the latex particles.Dynamic mechanical measurements on the copolymer latex films show at least two phases with different glass transition temperatures: the bulk of the copolymer with a relatively low content of (M)AA units and a glass transition range at low temperatures, and a second (M)AA rich phase with a highT _g.The latter phase forms a honeycomb-like structure surrounding the packed latex particles. That results in a three-dimensional network of polymer with a highT _g extending throughout the latex film. In spite of the fact that this phase is built from a small fraction of the total copolymer only, it has a very pronounced influence on the performance behaviour of latex films.Dedicated to Professor Dr. R. Manecke on the occasion of his 70th birthday.     

The effect of coating on the stiffness and toughness of encapsulated fiber composites

The effect of the coating of the fiber on the stiffness and toughness of composite materials is presented in this paper. The type of composite material considered is of a macroscopically isotropic composite medium containing coated fibers. The models used to simulate such materials consists of: the cylindrical fiber, a cylindrical annulus of the coating, an annulus of the matrix enveloped by an infinite region of an equivalent composite consisting of a transversely isotropic material and representing the real composite with dispersed coated fibers. Solutions for the longitudinal, transverse and shear elastic moduli in the four-phase model were established assuming linear elastic conditions. The results were found to depend on the extent and the mechanical properties of the coating. The stiffness and toughness of the composite were evaluated in models representing plane-stress equatorial sections of the representative volume element of the real material according to the Hashin-Rosen model. The stiffness of the fiber composites was studied by varying the rigidity and the extent of the fiber-coating in the model and evaluating its influence on the overall mechanical behavior of the model. On the other hand, the toughness of the composite was evaluated by the method of caustics in models made of composite PMMA plates with PMMA inclusions coated with a ductile annulus. Interesting results were derived concerning the influence of the soft annulus on the mechanical behavior of the composite.     

Rheological investigation of aqueous solutions of poly(vinyl alcohol) during aging III. Effect of the thermal prehistory of the polymer on the process of aging of concentrated solutions

The paper deals with aging of concentrated poly(vinyl alcohol) solutions prepared from polymer samples which, prior to dissolution, were heated at various temperatures in an aqueous suspension or in the powder state. The effect of preheating is discussed on the basis of changes in viscosity and normal stress difference, measured during aging.     

Discussion of craze formation and growth in amorphous polymers in terms of the multiplicity of glass transition at low temperatures

A craze, the typical deformation zone in an amorphous polymer, can be divided into a precraze and a proper craze. A better understanding of the two corresponding formation processes is possible in terms of glass transition multiplicity.The precraze is associated with the molecular mobility in the confined flow zone, which is part of the main transition. The proper craze corresponds to the mobility in the flow transition zone (terminal zone for shear). A negative pressure generated by nonuniaxial stress is considered to be important for the maintainance of the molecular mobility in these zones belowT _g . The behavior of the zones at negative pressure and low temperatures Tg is considered using a pressure-temperature diagram. The fibril structure of crazes is discussed by a defect diffusion model for the proper glass transition; it is correlated with the sequential physical aging of the corresponding frozen structural defects. Typical mode lengths of the molecular mobilities in the different zones are compared with typical craze parameters. The structure of the craze material is considered to result from confined flow processes which cannot percolate because in the main transition the flow is confined by entanglements, and in the flow transition zone the flow is stopped by releasing the negative pressure due to crack propagation.     

Isothermal crystallization kinetics in a limited volume. A geometrical approach based on Evans' theory

A new theoretical approach of the isothermal crystallization of a thin polymer film is proposed. This model, derived from Evans' theory, is in very good agreement with a previous one, but is much more interesting because it makes it possible to calculate the transformed volume fraction anywhere in the film. The main effects of decreasing thickness are a slower average crystallization of the film and a decrease in the Avrami exponent caused by a slower crystallization of the polymer close to the surfaces.A slight modification of the model allows us to calculate the isothermal crystallization kinetics at any point of the film when it contains two identical transcrystalline regions on its surfaces.All the models are well verified by computer simulations.     

Changes of mesophase structure of BRIJ 96/water mixtures on addition of liquid paraffin

The influence of the addition of liquid paraffin (LP) on the structure of the lamellar (L ) and hexagonal (H₁) mesophases formed in mixtures of water (W) and BRIJ 96 (B) was studied. Mesophases were identified using polarization microscopy and small angle x-ray diffraction (SAXD). Repeat spacings were also determined with SAXD. Depending on theW/B ratio, addtion ofLP toL gives a large, almost linear one-dimensional swelling or an initial swelling followed by a gradual transition to H₁.L with a highLP-content gives a diffraction pattern showing only the first order diffraction maximum, possibly a result of undulations of the layers. The lamellar structure, however, was confirmed using freeze fracture electron microscopy (FFEM). Addition ofLP to H₁ gives an initial swelling followed by a transition to a transparent, highly viscous, isotropic phase, called the gel-phase (G). The diffraction pattern obtained fromG yields little information on its structure. A large swelling ofG withLP was observed. From the degree of swelling as a function of hydrocarbon content it was inferred that this phase consists of spherical aggregates forming a close-packed structure. Using FFEM, textures were visualized resembling those obtained from the isotropic mesophase (I₁) in water-surfactant mixtures. Finally, geometrical factors are discussed that may play a role in the formation of the gel-phase.     

Effect of random copolymerization on growth transition and morphology change in polypropylene

The growth rate of an ethylene-propylene random copolymer with a 2.8% w/w ethylene content was studied in a similar manner to polypropylene. A growth regime transition associated with a birefringence change was observed at 130C, while the same phenomena appeared at 138C in isotactic polypropylene. In both polymers positive birefringence corresponds to Regime III, whereas negative birefringence of spherulites is associated with Regime II. The birefringence change is attributed to a change in the organization of crystalline lamellae: quadritic arrays of intercrossing lamellae at low temperature (Regime III) and preferentially radiating lamellae at higher temperature (Regime II). We confirm that such a morphological change can be interpreted using the concept of non-adjacent re-entry introduced in Hoffman's kinetic theory. Thus, quadritic morphology seems to have a partly kinetic origin. The shift of the transition temperature in the copolymer is due to the rejection of ethylene segments at the surface of crystalline lamellae of polypropylene.     

Characterization of wood fibers modified by phenol-formaldehyde

Wood-fiber phenol-formaldehyde-resin (PFR) modified surfaces, obtained from the adsorption of a PFR/water solution, are investigated as a function of the nature and the amount of PFR adsorbed. Surface are measurements are performed by using krypton adsorption at 77 K. Chemical modification is monitored by the electron spectroscopy for chemical analysis (ESCA) technique and the surface energy by the inverse phase gas chromatography (IPGC) method at infinite dilution. The London dispersive componentγ _S ^L of the surface energy shows a relationship to the concentration of carbon and oxgen at the fiber surface.γ _S ^L increases from 27.5 mN·m⁻¹ for the untreated fiber to 42.5 mN·m⁻¹ for the fibers treated with 20% high molecular-weight-grade phenol-formaldehyde. The surface atomic ratio O/C determined using the ESCA technique exhibits a decrease from 44% for untreated to 31% for treated samples. Surface area also decreases from 2.09 m²/g to 1.50 m²/g. The PFR adsorbed by wood fibers is observed as the dispersive component of surface energy starts to increase, as the surface oxygen concentration decreases, and on the surface area of the wood fiber.