Effect of montmorillonite on structure and properties of nanocomposite with PA6/PS/elastomer matrix

Polyamide nanocomposites with fair balance of mechanical properties were recently obtained by addition of finely dispersed clay-compatibilized rubber or rigid PS phase. This work deals with combination of both components, which recently led also to enhanced mechanical behaviour in an analogous reactively compatibilized ternary system.Application of clay to PA6/PS/EPR matrix leads to a decrease in particle size analogously to corresponding binary blends, but the effect of clay on toughness is predominantly contradictory, i.e., a decrease with increasing clay content was found. Also the toughening effect of formed core-shell (elastomer/clay) particles is lower in comparison with binary PA6/EPR. At the same time, in contrast to the PA/PS system, the presence of core-shell particles formed by PS/C15 preblending leads to fair mechanical behaviour including enhanced toughness. This documents a complex affecting of the system behaviour by clay and the expected synergistic cooperation of numerous clay-induced changes in both component parameters and structure. The obtained results indicate that a proper combination of rigid and elastomeric inclusions can lead to nanocomposites with balanced and enhanced mechanical behaviour.     

Mechanical properties and morphological structures of short glass fiber reinforced PP/EPDM composite

The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.     

Blends of propylene-ran-ethylene and propylene-ran-(1-butene) copolymers: Crystal superstructure and mechanical properties

Blends of isotactic propylene-ran-ethylene (EP) and propylene-ran-(1-butene) (BP) copolymers with various comonomer content (2-3.1 wt.% ethylene, 9.9 wt.% 1-butene), were prepared in Brabender internal mixer at various compositions (25/75, 50/50, 75/25). Static, impact and dynamic mechanical behavior of copolymers and their blends was investigated. The crystalline structure was studied by DSC and SAXS analysis. For all copolymers the lamellar thickness, crystallinity degree and glass transition temperature are lower than those of iPP homopolymer, depending on the comonomer content. It was found that the copolymers exhibit improved impact strength as compared to plain iPP, due to lower crystallinity and higher mobility of chains within amorphous component. Moreover, the elastic modulus as well as the yield behavior of the examined samples resulted to depend primarily on the amount of the crystalline phase and the thickness of the lamellar crystals, respectively. A linear dependence of yield stress on the logarithm of reciprocal lamellar thickness was observed for blends and copolymers, supporting the concept of thermal nucleation of dislocations which control the crystallographic slip processes initiated at the yield point. The blends of BPS with either EPS or EP2 display complete miscibility in the entire range of composition and their mechanical properties are intermediate between those of plain components, changing gradually with the composition.     

Mechanical properties of polyamide-12 layered silicate nanocomposites and their relations with structure

The mechanical properties of polyamide-12/Cloisite 30B (PA12/C30B) nanocomposites prepared by melt compounding were studied as a function of clay volume fraction φ under various processing conditions. All measured mechanical characteristics, Young's modulus, yield stress, strain at break and stress at break, exhibit a transition at φ_p1%, identified with a percolation threshold. Also, the linear and non-linear mechanical properties appeared to depend on the degree of exfoliation of the structure, which can be tuned by the processing conditions. The three-phase Ji's theoretical model was used to predict Young's modulus as a function of clay concentration, focusing on the influence of the degree of exfoliation. Experimental yield stress data were fitted to Pukanszky's model and discussed in terms of PA12/C30B interfacial adhesion.     

Effect of dendrimer modified montmorillonite on structure and properties of EPDM nanocomposites

The purpose of this work was to study the effect of dendrimer modified clay minerals on the structure and properties of ethylene-propylene-diene monomer (EPDM) nanocomposites.Flame-retardant and dendrimer modified organic montmorillonite (FR-DOMt) was successfully prepared by Na⁺-montmorillonite, tetrahydroxymethyl phosphonium chloride (THPC), N, N-dihydroxyl-3-aminomethyl propionate, and boric acid. This dendritic type of organoclay (OC) was used in preparation of EPDM/FR-DOMt nanocomposites. The properties of these nanocomposites were studied. The dispersion status of the layered silicates in EPDM was revealed by X-ray diffractometer (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRD and TEM results showed that FR-DOMt was exfoliated in the EPDM matrix when 10 phr of FR-DOMt was incorporated. The mechanical behavior, thermal stability, and flame retardance of the samples were examined. The experimental data demonstrated that the EPDM hybrids owned an improved tensile strength and elongation at break. In addition, the nanocomposites exhibited higher thermal stability and flame retardance than that of unfilled EPDM matrix.     

Contribution of oriented structure and rigid nanofillers to mechanical enhancement of die-drawn PP/MWCNT composites

Oriented structure, mainly controlled by processing conditions, is another efficient method of reinforcing polymer materials in addition to compounding with rigid inorganic fillers such as carbon nanotubes (CNTs). The mechanical properties of oriented polypropylene (PP)/multiwalled CNT (MWCNT) composites, which are vital to their application fields, are investigated extensively in this paper, with an aim to distinguish the contribution of MWCNTs contents from that of the oriented structure to the final performance of the composite. The results indicate that MWCNTs mainly increase the modulus of the composites by approximately 140%. The oriented structure formed during the die-drawing process contributes more to the enhancement of tensile strength, increasing up to 550%. The modulus and tensile strength can be further improved by increasing the drawing speed. Moreover, the tensile stress field in the die-drawing process can vastly improve the dispersion of the MWCNTs in the matrix, thus providing a new idea for improving the dispersion of nanofillers in the polymer matrix.     

Investigation of water absorption in clay-reinforced polypropylene nanocomposites

The behaviour of polypropylene nanocomposites containing different amounts of commercial nanoclay upon exposure to distilled water and sea water at different temperatures was investigated and compared with that of neat polypropylene. In the initial stages, the weight gain (moisture absorption) follows Fick's second law, but at longer times deviations are observed owing to physical degradation and in some cases a loss of mass. Distilled water diffuses more rapidly than sea water. As the nanoclay content increases, both the rate of moisture absorption and the maximum moisture content increase, owing to the hydrophilic nature of the nanoclay and the added compatibilizing agent. Although the moisture absorption decreases the flexural properties of both the nanocomposites and neat PP, because the unexposed (as-moulded) nanocomposites are significantly superior to the neat PP they remain so even after prolonged exposure.     

An investigation on the dispersion of montmorillonite (MMT) primary particles in PP matrix

A novel path of preparing PP/o-MMT nanocomposites, which pay attention to the breaking up of MMT original agglomerates and dispersing of its primary particles, rather than the intercalation or exfoliation degree of o-MMT, was reported. The method of predispersing the o-MMT particles into a polar poly(vinyl alcohol) (PVA) matrix and then melt blending the pre-treated PVA/o-MMT hybrids with PP was studied. 3-Isopropenyl-α,α-dimethylbenzene-isocyanate (TMI) was used as a modifier of PVA to improve the compatibility between PVA and PP matrix. Pre-disperse o-MMT with TMI modified PVA was proved to be an effective way to get a composite with fine o-MMT particles dispersion. But the method, which is pre-dispersing o-MMT with non modified PVA and then using TMI to modify such PVA/o-MMT hybrid, would largely reduce the reaction degree between TMI and PVA because of the relatively lower reaction temperature. Although the latter method also can obtain finer dispersion composites than that with using PP-g-MAH as compatibilizer, the relatively higher degradation degree of PP matrix in this method will limit the use of this nanocomposite.     

Biodegradable polyester nanocomposites: The effect of structure on mechanical and degradation behavior

The study describes the effect of the layered silicate content and its dispersion on the mechanical behavior of poly(ε-caprolactone) (PCL) nanocomposites and their corresponding changes during the degradation in a phosphate buffer at 37 °C. Two nanocomposite systems were compared: intercalated and exfoliated nanocomposites. They were prepared by melt-compounding of a high-molecular-weight PCL with in situ polymerized silicate masterbatches or an organophilized montmorillonite. It has been shown that Young modulus increases with the increasing silicate content and at the same time, the highest increase in the modulus is observed for the exfoliated system. The stiffness enhancement is predominantly caused by the dispersed inorganic phase but also supported by the contribution of the low-molecular-weight PCL fraction, which comes from the masterbatch, to the total degree of crystallinity. In contrast, the increase in the yield stress is driven mainly by the present low-molecular-weight PCL fraction with higher crystallinity. The degradation behavior reflects both the presence of the layered silicate as well as the low-molecular-weight PCL fraction. Their presence accelerates the degradation in the phosphate buffer at 37 °C.     

Effect of long chain branching on the rheological behavior,crystallization and mechanical properties of polypropylene random copolymer

Long chain branched polypropylene random copolymers (LCB-PPRs) were prepared via reactive extrusion with the addition of dicumyl peroxide (DCP) and various amounts of 1,6-hexanediol diacrylate (HDDA) into PPR. Fourier transform infrared spectrometer (FTIR) was applied to confirm the existence of branching and investigate the grafting degree for the modified PPRs. Melt flow index (MFI) and oscillatory shear rheological properties including complex viscosity, storage modulus, loss tangent and the Cole-Cole plots were studied to differentiate the LCB-PPRs from linear PPR. Differential scanning calorimetry (DSC) and polarized light microscopy (PLM) were used to study the melting and crystallization behavior and the spherulite morphology, respectively. Qualitative and quantitative analyses of rheological curves demonstrated the existence of LCB. The effect of the LCB on crystalline morphology, crystallization behavior and molecular mobility, and, thereby, the mechanical properties were studied and analyzed. Due to the entanglements between molecular chains and the nucleating effect of LCB, LCB-PPRs showed higher crystallization temperature and crystallinity, higher crystallization rate, more uniformly dispersed and much smaller crystallite compared with virgin PPR, thus giving rise to significantly improve impact strength. Moreover, the LCB-PPRs exhibited the improved yield strength. The mobility of the molecular chain segments, as demonstrated by dynamic mechanical analysis (DMA), was improved for the modified PPRs, which also contributed to the improvement of their mechanical properties.     

Effect of thermal history on the mechanical properties of three polypropylene impact-copolymers

The effect of thermal history on static mechanical properties and impact fracture behavior of three reactor polypropylene impact-copolymers (ICPPs) was investigated for three ICPPs prepared using commercial Innovene^®, Unipol^® and Spheripol^® polymerization technologies. Multiple extrusion employing a co-rotating twin-screw extruder resulted in a significant reduction of the molecular weight of the PP homopolymer phase evidenced by the increasing melt flow index (MFI). Neither cross-linking of the ethylene-propylene rubber (EPR) phase nor EPR particle coarsening was detected for any of the ICPPs after 5 consecutive extrusions. Decreasing molecular weight of the PP homopolymer phase caused change in the crystalline morphology of injection molded specimens due to the change in crystallization kinetics and reduction of the number of tie molecules, however, the overall degree of crystallinity did not change, significantly. The static tensile mechanical properties (E, σ_y, ?_b), critical strain energy release rate, G_c, and the Charpy notched impact strength, a_k, decreased with increasing MFI in a monotonous manner for all the ICPPs investigated. Despite significant differences between the absolute values of the mechanical properties for the three ICPPs, the MFI dependence of the σ_y and G_c relative to that for the unaffected ICPP fell on a single master curve for all of them. High-speed digital camera, used to follow the fracture process during the instrumented impact test, revealed no significant change of the small scale yielding fracture process with increasing MFI. This was in an agreement with the negligible change in the size of the crack tip plastic zone, R_p, predicted using simple mixed mode fracture model. The plane strain value of the critical strain energy release rate, G_1c, calculated from the measured G_c for the INN (2.4 kJ/m²), UNI (2.8 kJ/m²) and SPH (3.5 kJ/m²) using a simple LEFM model did not exhibit significant dependence on the number of extruder passes. The observed differences between the three ICPPs were ascribed to the significantly larger EPR content in UNI compared to the other two ICPPs and significantly larger content of isotactic PP homopolymer in the INN compared to the remaining two ICPPs.     

Structural and optical properties of ZnS/niobate composites synthesized by exfoliation/self-assembly processing

A new ZnS/niobate composite was first synthesized through two processes: (1) self-assembly of [Ca₂Nb₃O₁₀]_nⁿ⁻ nanosheets in Zn(NH₃)₄²⁺ solution; (2) formation of ZnS/niobate composite by adding Na₂S to the former reacting system. X-ray diffraction (XRD) result shows that the as-prepared ZnS/niobate composite can be indexed to tetrahedral symmetry with a=5.450(2) and c=16.904(7) Å. The uniform distributions of Zn, Ca, Nb, S and O element in the particles were demonstrated by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The optical property of the composite was characterized by photoluminescence spectra and UV-vis absorption spectra.     

Organically modified rectorite toughened poly(lactic acid): Nanostructures, crystallization and mechanical properties

To improve the toughness of PLA, poly(lactic acid) (PLA)/organically modified rectorite (OREC) nanocomposites were prepared via the melt-extrusion method. A partially exfoliated and partially intercalated structure was confirmed by WAXD and TEM. The crystallization behaviors of neat PLA and nanocomposite were studied by POM and DSC, and it was found that OREC had a great effect on the overall crystallization rate and spherulitic texture of PLA. The presence of OREC could toughen PLA greatly. For example, when 1 wt.% OREC was added, the elongation at break of the nanocomposite was increased to 210%. The toughening mechanism was analyzed through the observation of the inner structure of the tensile test bar using SEM.     

Morphology and properties of waterborne polyurethane/clay nanocomposites

Aqueous emulsion of polyurethane ionomers, based on poly(tetramethylene glycol) or poly(butylene adipate) as soft segment, isophorone diisocyanate as diisocyanate, 1,4-butandiol as chain extender, dimethyl propionic acid as potential ionic center, triethylene tetramine as crosslinker, and triethyl amine as neutralizer, were reinforced with organoclay to give nanocomposites. The particle size of emulsion was measured and the morphology of these nanocomposites was observed by transmission electron microscope, where the effectively intercalated or exfoliated organoclay was observed. The reinforcing effects of organoclay in mechanical properties of these nanocomposites were examined by dynamic mechanical and tensile tests, and the Shore A hardness was measured. Enhanced thermal and water resistance and marginal reduction in transparency of these nanocomposites were observed compared with pristine polymer.     

A new method combining modification of montmorillonite and crystal regulation to enhance the mechanical properties of polypropylene

This study focused on montmorillonite modification and crystal structure regulation, to prepare polypropylene/montmorillonite composites with high stiffness and toughness simultaneously. A kind of organic montmorillonite was prepared successfully through a new and simple method, which was introducing Fe³⁺ and stearic acid into interlamination of montmorillonite. The maximum interlayer spacing of organic montmorillonite could be expanded from 1.25 nm to 4.66 nm, and the organic montmorillonite formed an intercalated structure in matrix during melting process. The production of β crystal induced by TMB-5 could solve the problem of embrittlement. The reinforcing effect of montmorillonite combined with toughening of TMB-5 was expected to endow composite with balanced stiffness and toughness, presenting improvement simultaneous in the tensile modulus, flexural modulus and impact strength by 21.0%, 31.4%, 49.6% respectively compared to PP. This paper provided a new and facile method in modification of MMT and a strategy to optimize overall mechanical performance of nanocomposite.     

Effect of surface modification of montmorillonite on the properties of rigid polyurethane foam composites

<正>This study investigated the influence of various organically modified montmorillonites(organoclays) on the structure and properties of rigid polyurethane foam(RPUF) nanocomposites.The organoclays were modified with cetyltrimethyl ammonium bromide(CTAB),methyl tallow bis(2-hydroxyethyl) quaternary ammonium chloride (MT2ETOH) and tris(hydroxymethyl)aminomethane(THMA) and denoted as CMMT,Cloisite 30B and OMMT, respectively.MT2ETOH and THMA contain hydroxyl groups,while THMA does not have long aliphatic tail in its molecule. X-ray diffraction and transmission electron microscopy show that OMMT and Cloisite 30B can be partially exfoliated in the RPUF nanocomposites because their intercalating agents MT2ETOH and THMA can react with isocyanate.However, CMMT modified with nonreactive CTAB is mainly intercalated in the RPUF matrices.At a relatively low filler content,the RPUF/CMMT composite foam has a higher specific compressive strength(the ratio of compressive strength against the apparent density of the foams),while at relatively high filler contents,RPUF/Cloisite 30B and RPUF/OMMT composites have higher specific compressive strengths,higher modulus and more uniform pore size than the RPUF/CMMT composite.     

Effect of molding parameters on the properties of PP/PP sandwich injection moldings

The basic characteristics of a sandwich injection molded product depend on the properties of the respective resins that comprise the skin and core layers, and the skin/core resin volume ratio. The characteristics of the core layer resin and the skin/core ratio in particular may vary depending on the injection molding conditions. This report considers the influences that the molding conditions such as injection speed, cylinder temperature, and mold temperature confer on the mechanical properties of the sandwich moldings. The study employed, skin/core resin combinations involving similar and dissimilar materials i.e. homopolymer PP/homopolymer PP and homopolymer PP/copolymer PP, respectively. It was demonstrated that core cylinder temperature and mold temperature could be used to adjust the mechanical properties of sandwich injection moldings. In the case of single material sandwich moldings, injection speed seemed to play no significant role, even though it was clearly demonstrated that core volume increases with injection speed. However, core injection speed plays a significant role in the dual material system by lowering or increasing the mechanical strength of moldings as the case may be. Thus, the dormant or active role of injection speed depending on the material system has been highlighted.     

Enhancement of tensile,electrical and thermal properties of epoxy nanocomposites through chemical hybridization of polypyrrole and graphene oxide

This paper presents the properties of epoxy nanocomposites, prepared using a synthesized hybrid Polypyrrole-Graphene Oxide (PPy-GO) filler, via in-situ chemical polymerization, at various filler loadings (i.e., 0.5–2 w. t %). The microstructures and properties of the PPy-GO hybrids and epoxy nanocomposites were studied via Fourier transform infrared (FTIR), X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), mechanical (Tensile Properties), electrical, Dynamic mechanical thermal analysis (DMTA) and thermogravimetric analyses (TGA). Morphological study demonstrated that varying the nanofiller nature (PPy-GOs, PPy or GO) lead to different states of dispersion. Mechanical, electrical and thermal analysis demonstrated that the hybrid concentration and its architecture (PPy:GO ratio) are interesting factors significantly affected the properties of the epoxy based nanocomposites. On the other hand, the mechanical performance of the cured nanocomposites outperformed the PPy-GO, with enhancements of 78% and 51% of Young's modulus and strength, respectively. Here it has been established that the embedding of PPy-GO hybrids into pristine epoxy endows optimum dispersion of PPy and GO as well as better interfacial adhesion between the fillers and matrix, which results in a significant improvement in load transfer effectiveness. Electrical conductivity measurements showed that conductivity of epoxy filled nanocomposites increased up 10⁻⁴ S/cm for Epoxy/PPy-GO nanocomposites. DMTA test indicated that incorporation of PPy-GO resulted in a significantly increase in Tg of the resultant nanocomposites, which is attributed to the highly exfoliation structure and the stronger interfacial interaction. The PPy-GO particles enhanced electrical, thermal and mechanical properties of nanocomposites, confirming the synergistic effect of PPy-GO as multifunctional filler.     

Combined Effects of Stretching and Nanofillers on theCrystalline Structure and Mechanical Properties ofPolypropylene and Single-walled Carbon NanotubeComposite Fibers简

The combined effects of stretching and single-walled carbon nanotubes （SWCNTs） on crystalline structure and mechanical properties were systematically investigated in melt-spun polypropylene （PP） fibers prepared at two different draw ratios. The dispersion, alignment of the SWCNT bundles and interfacial crystalline structure in the composite fibers are significantly influenced by the stretching force during the melt spinning. The nanohybrid shish kebab （NHSK） superstructure where extended PP chains and aligned SWCNT bundle as hybrid shish and PP lamellae as kebab has been successfully obtained in the composite fibers prepared at the high draw ratio and the related formation mechanism is discussed based on the results of morphological observations and 2d-SAXS patterns. Large improvement in tensile strength and modulus has been realized at the high draw ratio due to the enhanced orientation and dispersion of SWCNT bundles as well as the formation of NHSK.     

Structure and properties of composites of highly crystalline cellulose with polypropylene: Effects of polypropylene molecular weight

Composite of highly crystalline fibrous cellulose (CE) and polypropylene (PP) of different molecular weights () was prepared via melting-mixing, maleic anhydride grafted polypropylene (MAPP) was used as a compatibilizer. And the effects of molecular weight of PP on the properties of the composites were investigated. Through the studying of mechanical properties, dynamic mechanical properties, melting and crystallization behaviors, thermo-oxidative properties, water absorption behaviors, and the morphology of the composites, it was found that PP with higher molecular weight revealed stronger interfacial interaction with cellulose in the composites. Compared with the lower molecular weight, the composites derived from higher molecular weight of PP exhibited stronger tensile strength at the same cellulose content.