Thermal properties and moisture absorption of nanofillers‐filled epoxy composite thin film for electronic application

This current study aimed to enhance the thermal conductivity of thin film composites without compromising other polymer qualities. The effect of adding high thermal conductivity nanoparticles on the thermal properties and moisture absorption of thin film epoxy composites was investigated. Three types of fillers in nanosize with high thermal conductivity properties, boron nitride (BN), synthetic diamond (SD), and silicon nitride (Si₃N₄) were studied. SN was later used as an abbreviation for Si₃N₄. The contents of fillers varied between 0 and 2 vol.%. An epoxy nanocomposite solution filled with high thermal conductivity fillers was spun at 1500–2000 rpm to produce thin film 40–60 µm thick. The effects of the fillers on thermal properties and moisture absorption were studied. The addition of 2 vol.% SD produced the largest improvement with 78% increment in thermal conductivity compared with the unfilled epoxy. SD‐filled epoxy thin film also showed good thermal stability with the lowest coefficients of thermal expansion, 19 and 124 ppm, before and after T_g, respectively, which are much lower compared with SN‐filled and BN‐filled epoxy thin film composites. However the SD‐filled epoxy film has its drawback as it absorbs more moisture compared with BN‐filled and SN‐filled epoxy film. Copyright © 2012 John Wiley & Sons, Ltd.     

Thermal properties of pure and doped (polyvinyl-alcohol) PVA

Films ≈350 μm of poly(vinyl-alcohol) composites, containing copper (Cu), aluminium (Al) and iron (Fe), metallic powder very fine, were prepared by a casting method. Thermal conductivity, phonon velocity, mean free path and specific heat were studied. The pure sample of PVA has a lower values of thermal conductivity than that which are doped with metals. For all samples the thermal conductivityK increases up to a certain temperatureT _gg (120–160°C) and then decreases with temperature. The specific heat increase with temperature up to ≈120°C and above 120°C is nearly independent on temperature. The pure sample of PVA has small values of mean free path (L)≈0.2 Å at room temperature, but for PVA⁺ metalsL≈2.0 Å. The phonon velocity of pure PVA is larger than that of PVA containing metals.     

Comparison of the properties of waterborne polyurethane/multiwalled carbon nanotube and acid‐treated multiwalled carbon nanotube composites prepared by in situ polymerization

A series of waterborne polyurethane (WBPU)/multiwalled carbon nanotube (CNT) and WBPU/nitric acid treated multiwalled carbon nanotube (A‐CNT) composites were prepared by in situ polymerization in an aqueous medium. The optimum nitric acid treatment time was about 0.5 h. The effects of the CNT and A‐CNT contents on the dynamic mechanical thermal properties, mechanical properties, hardness, electrical conductivity, and antistatic properties of the two kinds of composites were compared. The tensile strength and modulus, the glass‐transition temperatures of the soft and hard segments (T_gs and T_gh, respectively), and ΔT_g (T_gh − T_gs) of WBPU for both composites increased with increasing CNT and A‐CNT contents. However, these properties of the WBPU/A‐CNT composites were higher than those of the WBPU/CNT composites with the same CNT content. The electrical conductivities of the WBPU/CNT1.5 and WBPU/A‐CNT1.5 composites containing 1.5 wt % CNTs (8.0 × 10⁻⁴ and 1.1 × 10⁻³ S/cm) were nearly 8 and 9 orders of magnitude higher than that of WBPU (2.5 × 10⁻¹² S/cm), respectively. The half‐life of the electrostatic charge (τ_1/2) values of the WBPU/CNT0.1 and WBPU/A‐CNT0.1 composites containing 0.1 wt % CNTs were below 10 s, and the composites had good antistatic properties. From these results, A‐CNT was found to be a better reinforcer than CNT. These results suggest that WBPU/A‐CNT composites prepared by in situ polymerization have high potential as new materials for waterborne coatings with good physical, antistatic, and conductive properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3973–3985, 2005     

The effect of silica morphology on properties of PVA/silica nano-composites

Two kinds of poly(vinyl alcohol)(PVA)-silica composites were prepared with different methods. One composite was prepared by directly mixing PVA with 80 nm silica nano-particles which were made from tetraethoxysilane(TEOS). The another was obtained by the mixing PVA and hydrolyzed TEOS in the presence of acid-catalyst. The properties of the two PVA/silica hybrids were characterized by means of scanning electron microscopy(SEM), UV-Visible spectroscopy,solubility tests, limiting oxygen index(LOI) test, tensile test and dynamical mechanical analysis(DMA), respectively. The results indicate that PVA-TEOS composites(PT for short) display more transparency than PVA-silica nano-particles hybrids(PS for short). At the same time, The PT composites presented more excellent performance than PS in water resistance, fire resistance and mechanical properties. Moreover, the Tg of PT increased with increasing TEOS content, while that of PS decreased.     

New double negative and positive temperature coefficients of conductive EPDM rubber TiC ceramic composites

In this paper, we have successfully prepared ethylene-propylene-diene monomer (EPDM)/TiC composites as thermistors, with new double negative and positive temperature coefficients of conductivity (NTCC/PTCC). EPDM composites loaded with 50 phr HAF carbon black and different concentrations of TiC were prepared. This study focuses on the effect of TiC content on the vulcanization process, the network structure and the electrical and thermal properties of EPDM/TiC composites. The effect of TiC on the network structure was evaluated e.g. the curing process, the characteristic time constant during vulcanization, the volume fraction of rubber, gel fraction, interparticle distance between conductive particles, the extent of TiC reinforcement in the rubber matrix and molecular weight between cross-linking through experimental and affine-phantom models. The effects of TiC content on the percolation theory, electrical conductivity, conducting mechanism of conductivity, conducting hysteresis and I-V characteristics were also studied, as well as its TiC on the (NTCC/PTCC), thermoelectric power, dielectric constant and thermal conductivity. Stability and reproducibility of the thermal cycles for heating element applications was tested. Specific heat and the amount of heat transfer by radiation and convection as a function of TiC content was calculated using both the calorimetric technique and a theoretical model. It was proved that TiC improves the network structure, electrical and thermal properties of EPDM composites for practical applications.     

Ku-band EMI shielding effectiveness and dielectric properties of Polyaniline-Y2O3 composites

Electromagnetic interference (EMI) shielding has become a phenomenon of great concern and there is growing demand towards the synthesis of materials with better EMI shielding effectiveness (EMI SE). This work highlights the preparation of Polyaniline-Yttrium Oxide (PANI-Y₂O₃) composites for EMI shielding applications in the frequency range from 12.4 to 18 GHz (Ku-band). The structure and morphology of the composites were investigated by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). EMI SE, microwave absorption and reflection, dielectric properties of the composites are discussed in detail. All the computations were based on microwave scattering parameters measured by transmission line waveguide technique. The observed results show absorption dominant EMI shielding in these composites with EMI SE of ?19 to ?20 dB, which mainly depends on the dielectric loss of the composites. Through the results of our observations, we propose these composites to be potential materials for microwave absorption and EMI shielding applications.     

Thermal Analysis of Micro- and Nano-Lignocellulosic Reinforced Styrene Maleic Anhydride Composite Foams

The aim of this study was to measure the thermal properties of foamed nano/macro filler–reinforced styrene maleic anhydride (SMA) composites. SMA (66%) as a polymer matrix (10% maleic anhydride content) and various fillers including wood flour, starch, α-cellulose, microcrystalline cellulose and cellulose nanofibrils as reinforcing agents (30%) and lubricant (4%) were used to manufacture the composites in a twin-screw extruder. According to the thermogravimetric analysis (TGA) results, thermal degradation of all the foamed composites was found to be lower than that of SMA composites. The storage modulus values were negatively affected with a second time foaming (reprocessing [recycling] the initially processed composites a second time), as were loss modulus and T_g. As a result, second-time-foamed composite modulus values were lower than those of the foamed composites. According to the melt flow index (MFI) results, viscosity of the SMA was found to increase with the addition of fillers.     

Synthesis,structural and optical properties of tin oxide nanoparticles and its CMC/PEG–PVA nanocomposite films

Polyethylene glycol–polyvinyl alcohol (PEG–PVA) blend is a multifunctional material and controlling its properties is important for various medical and industrial uses. In this paper, we report the influence of carboxymethyl cellulose (CMC) and doping with tin oxide (SnO₂) nanoparticles (NPs) on the structural and optical properties of PEG–PVA. The prepared samples were investigated by X-ray diffraction (XRD), high-resolution transmission electron microscopy (HR-TEM), scanning electron microscopy (SEM), Fourier transform infrared (FTIR) and UV–Vis-NIR spectroscopies. SnO₂ NPs of rutile structure, average crystallite size of ～30.2 nm and optical band gap (E_g) of 3.68 eV were prepared by a simple sol–gel process. CMC addition enhances the crystallinity of PEG–PVA that then gradually reduced by increasing SnO₂ doping ratio. The optical transmittance of PEG–PVA increased from 77 to 90% after mixing with CMC and then decreased to 64% with increasing SnO₂ content to 1.5%. Also, the E_g of PEG–PVA increased from 5.20 to 5.28 eV and then decreased to 4.88 eV due to CMC addition and SnO₂ incorporation, respectively. The refractive index, the dispersion parameters and the optical conductivity of PEG–PVA, CMC/PEG–PVA and of its nanocomposite films are discussed. The correlation between the structural modifications and the resultant optical properties are reported.     

Study on insulating thermal conductive BN/HDPE composites

Thermal conductivity of boron nitride (BN) reinforced high density polyethylene (HDPE) composites was investigated under a special dispersion state of BN particles in HDPE, i.e., BN particles surrounding HDPE matrix particles. The results indicated that the special dispersion of BN in matrix gives the composites high thermal conductivity at low filler content; moreover, the smaller BN particles can more easily form conductive chains of filler compared to the larger filler particles. Examining the dependence of electrical insulation and mechanical properties of the composites on BN content demonstrated that the reinforced composites containing 30% by volume of filler has good electrical insulation and mechanical properties.     

Low percolation conductive graphite flakes-filled poly(urethane-imide) composites with high thermal stability via imidization self-foaming structure

In the study, the conductive graphite flakes filled poly(urethane-imide) composites (PUI/GFs) with high performance were constructed by the thermal imidization self-foaming reaction. It was found that the foaming action could promote the redistribution of GFs during curing process and the formation of stable linear conductive pathways. The percolation threshold of PUI/GFs composites was lowered from 1.26 wt% (2000 mesh GFs) or 0.86 wt% (1000 mesh GFs) to 0.79 wt% (500 mesh GFs), which were relatively low percolation thresholds for polymer/GFs composites so far. When the content of 500 mesh GFs was 4.0 wt%, the electrical conductivity of the composite was as high as 3.96 × 10^?1 S/m. Also, a poly(urethane-imide) (PUI) matrix with excellent thermal stability (T_d10%: 334.97 °C) and mechanical properties (elongation at break: 324.52%, tensile strength: 15.88 MPa) was obtained by introducing the rigid aromatic heterocycle into the polyurethane (PU) hard segments. Moreover, the zero temperature coefficient of resistivity for the composites was observed at the temperature range from 30 °C to 200 °C. Consequently, PUI/GFs composites may provide the novel strategy for considerable conductive materials with high thermal stability in electrical conductivity.     

Poly(vinyl alcohol)/melamine phosphate composites prepared through thermal processing: thermal stability and flame retardancy

Poly(vinyl alcohol)/melamine phosphate composites (PVA/MP) as a novel halogen‐free, flame‐retardant foam matrix were prepared through thermal processing, and then their thermal stability and flame retardancy were investigated by thermo‐gravimetric analysis, micro‐scale combustion calorimeter, cone calorimeter, vertical burning test, and limiting oxygen index (LOI) test. It was found that the thermal stability and combustion properties of the PVA/MP composites could be influenced by the addition of MP. Compared with the control PVA sample (B‐PVA), in the PVA/MP (75/25) composites, the temperature at 5% mass loss (T_5%) decreased about 10°C, the residual chars at 600°C increased by nearly 27%, the temperature at the maximum peak heat release rate (T_P) shifted from 292°C to 452°C, and the total heat released and the heat release capacity (HRC) decreased by 28% and 14%, respectively. Moreover, the PVA/MP composites could reach LOI value up to 35% and UL94 classification V‐0, showing good flame retardancy. At the same time, both Fourier transform infrared and X‐ray photoelectron spectroscopy spectra of the residual chars from the PVA/MP composites demonstrated that the catalytic effect of MP on the dehydration and decarboxylation reactions of PVA, and the chemical reactivity of MP during the chars‐forming reactions could be used to account for the changed thermal stability and flame retardancy of the PVA/MP composites. Copyright © 2012 John Wiley & Sons, Ltd.     

Potential use of NR and wood/NR composites as thermal neutron shielding materials

This work investigated thermal neutron shielding, cure characteristics and mechanical properties of natural rubber (NR) and wood/NR composites with addition of either boron oxide (B₂O₃) or boric acid (H₃BO₃) for potential use as flexible shielding materials. The results showed that increase in the B₂O₃ or H₃BO₃ content from 0 to 80 phr and 0–50 phr in 10-phr increments, respectively, could improve thermal neutron shielding properties but reduced overall tensile properties, while the addition of 20-phr wood particles in wood/NR composites improved surface hardness and dimensional stability. Furthermore, the values of the Half Value Layer (HVL), which represent the required thickness of material to attenuate half of the incoming neutrons, were evaluated at a content of 80-phr B₂O₃ by varying thickness of both NR and wood/NR composites from 2.5 mm to 20.0 mm in 2.5-mm increments. The results indicated that the HVL values were approximately the same at 3.5 mm. Hence, the overall properties investigated in this work suggested great potential of these composites to be used as effective thermal neutron shielding materials.     

Novel fiber reinforced bismaleimide/diallyl bisphenol A/microcapsules composites

Three kinds of poly(urea‐formaldehyde) (PUF) microcapsules filled with epoxy resins (MCEs) were applied to bismaleimide (BMI)/O,O′‐diallyl bisphenol A (BA) system to develop novel fiber reinforced BMI/BA/MECs composites. The effects of MCEs on the mechanical properties, the hot‐wet resistance, and the dynamic mechanical properties of fiber reinforced BMI/BA composites were investigated. The morphologies of fiber reinforced BMI/BA/MCEs composites were characterized by scanning electron microscope (SEM) and optical microscope (OM). Results indicate that the appropriate contents of MCEs can significantly improve the mechanical properties and the hot‐wet resistance of fiber reinforced BMI/BA composites. In this study, MCEs may decrease the storage modulus of fiber reinforced BMI/BA composite but they have no significant influence on the glass transition temperature (T_g) of the composite. Copyright © 2010 John Wiley & Sons, Ltd.     

Dielectric,thermal, and mechanical properties of CeO2‐filled HDPE composites for microwave substrate applications

Cerium oxide‐filled high density polyethylene (HDPE) composites for microwave substrate applications were prepared by sigma‐blend technique. The HDPE was used as the matrix and the dispersion of CeO₂ in the composite was varied up to 0.5 by volume fraction, and the dielectric properties were studied at 1 MHz and microwave frequencies. The variations of thermal conductivity (k_eff), coefficient of thermal expansion (α_c) and Vicker's microhardness with the volume fraction of the filler were also measured. The relative permittivity (ε_eff) and dielectric loss (tan δ) were found to increase with increase in CeO₂ content. For 0.4 volume fraction loading of the ceramic, the composite had ε_eff = 5.7, tan δ = 0.0068 (at 7 GHz), k_eff = 2.6 W/m °C, α_c = 98.5 ppm/°C, Vicker's microhardness of 18 kg/mm² and tensile strength of 14.6 MPa. Different theoretical approaches have been used to predict the effective permittivity, thermal conductivity, and coefficient of thermal expansion of composite systems and the results were compared with the experimental data. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 998–1008, 2010     

Effects of surface modification of fumed silica on interfacial structures and mechanical properties of poly(vinyl chloride) composites

Poly(vinyl chloride) (PVC)-based composites were prepared by blending PVC with nano-SiO₂ particles, which were treated with dimethyl dichlorosilane (DMCS), γ-methylacryloxypropyl trimethoxy silane (KH570). The dispersion and interfacial compatibility of nano-SiO₂ particles in PVC matrix was characterized by SEM, which indicated that DDS had a better dispersion and compatibility than UTS but worse than KHS. The mechanical properties, processability and effective interfacial interaction of nano-SiO₂/PVC composites were studied. The nano-SiO₂ particles treated with KH570 or DMCS significantly reinforced and toughened the PVC composites. The maximum impact strength of PVC composites was achieved at a weight ratio of nano-SiO₂/PVC:4/100. The tensile yield stress increased with increasing the content of treated inorganic particles. The incorporation of untreated nano-SiO₂ particles adversely affected the tensile strength of the composite. Although the equilibrium torques of all nano-SiO₂/PVC composites were higher than that of pure PVC, the surface treatments did reduce the equilibrium torque. The interfacial interaction parameter, B, and interfacial immobility parameter, b, calculated respectively from tensile yield stress and loss module of nano-SiO₂/PVC composites, were employed to quantitatively characterize the effective interfacial interaction between the nano-SiO₂ particles and PVC matrix. It was demonstrated that the nano-SiO₂ particles treated with KH570 had stronger effective interface interaction with PVC matrix than those treated with DMCS, which also had stronger effective interface interaction than the untreated nano-SiO₂ particles.     

水浴法制备CdS薄膜产生的本征缺陷对光电学性质的影响

采用化学水浴沉积法(CBD)在钠钙玻璃衬底上制备硫化镉(CdS)薄膜,研究不同硫酸镉(CdSO_4)浓度下产生的本征缺陷对CdS薄膜光电学性质的影响。采用光致发光光谱、紫外-可见分光光度计及霍尔效应测试系统对薄膜的本征缺陷、光学及电学性质进行分析,发现CdS薄膜主要存在镉间隙(Cdi)及硫空位(VS)等本征缺陷,且VS随CdSO_4浓度的降低而逐渐减少。同时,VS缺陷的减少有利于薄膜透过率的提高,但在一定程度上降低了薄膜的电导率。根据透过率及其相关公式可知,半导体材料中透过率与电导率成e指数反比关系,适当减小薄膜的电导率可以使其透过率得到大幅度的提高,理论解释与实验结果相一致。     

Fabrication,characterization and X-band microwave absorption properties of PAni/Fe3O4/PVA nanofiber composites materials

This work presents a study of microwave absorption properties of PAni/Fe₃O₄/PVA nanofiber composites with different ratio of Fe₃O₄ nanoparticles. The morphology of the composites nanofibers study by Field Emission Scanning Electron Microscopes (FESEM) and Transmission Electron Microscope (TEM) showed that the low content of Fe₃O₄ nanoparticles presence in the composites nanofibers indicates very much uniform surface, in the composites nanofiber without many bends, but some bends develop at higher content of Fe₃O₄ nanoparticles as indicated in the TEM image. Image-J software was used to further investigate the diameter of the composites nanofiber and found to be in the range of 152 to 195 nm. The nanofiber composites show excellent electric and magnetic properties and therefore vary with the addition of Fe₃O₄ nanoparticles in the composites nanofiber. In addition the PAni/Fe₃O₄/PVA composites nanofibers were further characterized by X-ray diffraction spectra (XRD) and Four Transformation infrared spectra (FTIR). The XRD pattern shows the presence of PAni nanotubes containing Fe₃O₄ nanoparticles by indicating peaks at 23.4⁰ and 35.43⁰ which was further supported by FTIR analysis. Microwave vector network analyzers (MVNA) were used to estimate the microwave absorption properties of the composites nanofibers. The absorption parameters was found to be −6.4 dB at 12.9 GHz within the range of X-band microwave absorption frequency, this reflection loss is attributed to the multiple absorption mechanisms as a result of the improved of impedance matching between dielectric and magnetic loss of the absorbent materials demonstrating that these materials can be used as protective material for electromagnetic radiation.     

Preparation of starch-based biocomposites reinforced with mercerized lignocellulosic fibers: Evaluation of their thermal,morphological, mechanical,and biodegradable properties

In the present paper, starch-based biocomposites have been prepared by reinforcing corn starch matrix with mercerized Abelmoschus esculentus lignocellulosic fibers. The effect of fiber content on mechanical properties of composite was investigated and found that tensile strength, compressive strength, and flexural strength at optimum fiber content were 69.1%, 93.7% and 105.1% increased to that of cross-linked corn starch matrix, respectively. The corn starch matrix and its composites were characterized by Fourier transform infrared spectroscopy (FT-IR), Scanning electron microscopy (SEM), X-ray diffraction (XRD) and thermogravimetric (TGA) analysis. The fiber reinforced composites were found to be highly thermal stable as compared to natural corn starch and cross-linked corn starch matrix. Further, water uptake and biodegradation studies of matrix and composites have also been studied.     

Structure and thermal behaviors of poly(vinyl alcohol)/surfactant composites: Investigation of molecular interaction and mechanism

Poly(vinyl alcohol) (PVA) is a promising biocompatible polymer, whose applicability is limited by its narrow processing window. Here, we adopted a facile approach to broaden the processing windows of PVA based on phosphoric ester of poly(ethylene oxide) (10) nonylphenyl (NP‐10P). Thermal analysis shows that both the melting temperature (T_m) and the glass transition temperature (T_g) of PVA decrease noticeably as NP‐10P content increases, indicating good miscibility of NP‐10P with PVA. The thermal degradation kinetics suggests composites display excellent thermal stability compared with neat PVA. The pyrolysis mechanism of PVA before and after modification with NP‐10P varies from chain unzipping degradation followed by chain random scission to chain random scission. The processing window of PVA is broadened from 9°C to 98°C with low content NP‐10P (5 wt%). Moreover, the composites maintain significant mechanical performance and transparency. This work provides an environmentally friendly and economical method to improve the possibility of thermal melt processing for PVA.     

Preparation of nanoalumina/EPDM composites with good performance in thermal conductivity and mechanical properties

In this paper, nanoalumina (Al₂O₃) highly filled ethylene propylene diene monomer (EPDM) composites are prepared, and the mechanical (static and dynamic) properties and thermal conductivity are investigated systemically through various characterization methods. Furthermore, influences of in situ modification (mixing operation assisted by silane at high temperature for a certain time) with the silane‐coupling agent bis‐(3‐triethoxy silylpropyl)‐tetrasulfide (Si69) and stearic acid (SA) pretreatment on the nano‐Al₂O₃ filled composites are as well investigated. The results indicate that nano‐Al₂O₃ particles can not only perform well in reinforcing EPDM, but also improve the thermal conductivity significantly. Assisted by in situ modification with Si69, the mechanical properties (especially dynamic mechanical properties) of the nano‐Al₂O₃ filled composites are improved obviously, without influencing the thermal conductivity. By comparing to the traditional reinforcing fillers, such as carbon black (grade N330) and silica, in situ modified nano‐Al₂O₃ filled composites exhibit excellent performance in mechanical (static and dynamic) properties as well as better thermal conductivity, especially lower compression heat build‐up and better fatigue resistance. In general, our work indicates that nano‐Al₂O₃, as the novel thermal conductive reinforcing filler, is suitable to prepare rubber products serving in dynamic conditions, with the longer expected service life. Copyright © 2010 John Wiley & Sons, Ltd.