A Novel Strategy to Incorporate Carbon Nanotubes into Thermoplastic Matrices

Multiwalled carbon nanotubes (MWNT) are introduced into thermoplastic matrices (polycarbonate and polyamide) by melt blending using polyethylene (PE) based concentrates with high MWNT loadings (24–44 wt.‐%). MWNT surfaces were treated with a metallocene‐based complex to afford the in‐situ polymerization of ethylene directly from the surface. The resulting concentrates showed excellent MWNT pre‐dispersion. Due to the high interfacial energy between MWNT and PE, the nanotubes migrate into matrix polymers with lower interfacial energies, like polycarbonate and polyamide, and thereby remain in their excellent dispersion state. Thus, electrical percolation is achieved at lower MWNT contents as compared to direct incorporation. For polycarbonate it is shifted from 0.75 to 0.25 wt.‐%.

     

Rheology,electrical conductivity,and the phase behavior of cocontinuous PA6/ABS blends with MWNT: Correlating the aspect ratio of MWNT with the percolation threshold

Multiwalled carbon nanotubes (purified, p‐MWNT and ～ NH₂ functionalized, f‐MWNT) were melt‐mixed with 50/50 cocontinuous blends of polyamide 6 (PA6) and acrylonitrile–butadiene–styrene in a conical twin‐screw microcompounder to obtain conductive polymer blends utilizing the conceptual approach of double‐percolation. The state of dispersion of the tubes was assessed using AC electrical conductivity measurements and melt‐rheology. The rheological and the electrical percolation threshold was observed to be ～ 1–2 wt % and ～ 3–4 wt %, respectively, for blends with p‐MWNT. In case of blends with f‐MWNT, the rheological percolation threshold was observed to be higher (2–3 wt %) than p‐MWNT but the electrical percolation threshold remained almost same. However, the absolute values were significantly lower than blends with p‐MWNT. In addition, significant refinement in the cocontinuous morphology of the blends with increasing concentration of MWNT was observed in both the cases. Further, an attempt was made to understand the underlying concepts in relation to cocontinuous morphologies that how the geometrical percolation threshold which adversely suffered because of the attrition of tubes under prolonged shear contributed further in retaining the rheological percolation threshold. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1619–1631, 2008     

Morphological and mechanical properties of carbon nanotube/polymer composites via melt compounding

The mechanical properties and morphology of multiwall carbon nanotube (MWNT)/polypropylene (PP) nanocomposites were studied as a function of nanotube orientation and concentration. Through melt mixing followed by melt drawing, using a twin screw mini‐extruder with a specially designed winding apparatus, the dispersion and orientation of MWNTs was optimized in PP. Tensile tests showed a 32% increase in toughness for a 0.25 wt % MWNT in PP (over pure PP). Moreover, modulus increased by 138% with 0.25 wt % MWNTs. Transmission electron microscopy and scanning electron microscopy demonstrated qualitative nanotube dispersion and orientation. Wide angle X‐ray diffraction was used to study crystal morphology and orientation by calculating the Herman's orientation factor for the composites as function of nanotube loading and orientation. The addition of nanotubes to oriented samples causes the crystalline morphology to shift from α and mesophase to only α phase. Furthermore, the addition of nanotubes (without orientation) was found to cause isotropization of the PP crystal, and drawing was shown to improve crystal orientation through the orientation factor. In addition, differential scanning caloriometry qualitatively revealed little change in overall crystallinity. In conclusion, this work has shown that melt mixing coupled with melt drawing has yielded MWNT/PP composites with a unique combination of strength and toughness suitable for advanced fiber applications, such as smart fibers and high‐performance fabrics. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 864–878, 2006     

铂、钌共修饰碳纳米管电极的制备及对甲醇的电催化氧化

碳纳米管以其独特的结构,良好的电性能和机械性能吸引了众多的关注~([1]),被认为是潜在的异相催化剂载体 ~([2]).近来关于碳纳米管负载催化剂的合成及其在异相催化中应用的研究已见报道~([3]).     

Incorporation of carbon nanotubes into polyethylene by high energy ball milling: Morphology and physical properties

High energy ball milling (HEBM) was utilized, as an innovative process, to incorporate carbon nanotubes (CNTs) into a polyethylene (PE) matrix avoiding: high temperatures, solvents, ultrasonication, chemical modification of carbon nanotubes. Composites with 1, 2, 3, 5, and 10 wt % of carbon nanotubes were prepared. Films were obtained melting the powders in a hot press. Morphology and physical properties (thermal, mechanical, electrical properties) were evaluated. The used processing conditions allowed to obtain a satisfactory level of dispersion of CNTs into the PE matrix with a consequent improvement of the physical properties of the samples. The thermal degradation was significantly delayed already with 1–2% wt of CNTs. The mechanical properties resulted greatly improved for low filler content (up to 3% wt). The electrical measurements showed a percolation threshold in the range 1–3 wt % of CNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 597–606, 2007     

Influence of multiwall carbon nanotubes on morphology and electrical conductivity of PP/ABS blends

Polypropylene (PP) and acrylonitrile‐butadiene‐styrene (ABS) blends with multiwall carbon nanotubes (MWNT) were prepared by melt mixing. PP/ABS blends without MWNT revealed coarse co continuous structures on varying the ABS content from 40 to 70 wt %. Bulk electrical conductivity of the blends showed lower percolation threshold (0.4–0.5 wt %) in the 45/55 co continuous blends whereas the percolation threshold was between 2 and 3 wt % in matrix‐particle dispersed morphology of 80/20 blends. Interestingly, droplet size was observed to decrease with addition of MWNT above percolation threshold in 80/20 blends. Further, the bulk electrical conductivity was found to be dependent on the melt flow index of PP. The non‐polar or weakly polar nature of blends constituents resulted in the temperature independent dielectric constant, dielectric loss, and DC electrical conductivity. Rheological analysis revealed the formation of 3D network‐like structure in 80/20 PP/ABS blends at 3 wt % MWNT. An attempt was made to understand the relationship between rheology, morphology, and electrical conductivity of these blends. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2286–2295, 2008     

Supramolecular Self‐Assembly of Polymer‐Functionalized Carbon Nanotubes on Surfaces

Summary: Supramolecular self‐assembly of poly(methyl methacrylate)‐grafted multiwalled carbon nanotubes (MWNT‐g‐PMMA) was reported herein. The MWNT‐g‐PMMA (85 wt.‐% PMMA) dispersed in tetrahydrofuran could self‐assemble into suprastructures on surfaces such as gold, mica, silicon, quartz, or carbon films. With decreasing concentration of the MWNT‐g‐PMMA from 3 to 0.1 mg · mL⁻¹, the assembled structures changed from cellular and basketwork‐like forms to multilayer cellular networks and individual needles. SEM, AFM, and TEM measurements confirmed the morphology of the assembled suprastructures, and revealed the assembly mechanism. Phase separation during evaporation of the solvent drives the MWNT‐g‐PMMA nanohybrids to assemble and form the suprastructures, and the rigid MWNTs stabilize the structures.

SEM images of self‐assembled suprastructures of basketwork (a), cellular network (b), and needles (c) from the THF solution of the PMMA‐grafted MWNTs on gold surface.     

聚氨酯接枝多壁碳纳米管的制备及表征

采用两步法成功地将聚氨酯分子链以共价键连接到碳纳米管表面. 首先将聚丙烯酰氯通过与强酸氧化后多壁碳纳米管表面产生的羟基及少量羧基之间的化学反应共价接枝到碳纳米管表面; 然后将接枝到碳纳米管表面的聚丙烯酰氯与端羟基聚氨酯发生酯化反应, 实现了聚氨酯对碳纳米管的表面共价接枝. 采用傅里叶变换红外光谱(FTIR)、透射电镜(TEM)、扫描电镜(SEM) 和热重分析(TGA)等对接枝后的产物进行了表征, 结果表明, 聚氨酯已共价接枝到碳纳米管表面, 被接枝的聚合物的含量接近90%.     

Assembly of well-aligned multiwalled carbon nanotubes in confined polyacrylonitrile environments: electrospun composite nanofiber sheets

Highly oriented, large area continuous composite nanofiber sheets made from surface-oxidized multiwalled carbon nanotubes (MWNTs) and polyacrylonitrile (PAN) were successfully developed using electrospinning. The preferred orientation of surface-oxidized MWNTs along the fiber axis was determined with transmission electron microscopy and electron diffraction. The surface morphology and height profile of the composite nanofibers were also investigated using an atomic force microscope in tapping mode. For the first time, it was observed that the orientation of the carbon nanotubes within the nanofibers was much higher than that of the PAN polymer crystal matrix as detected by two-dimensional wide-angle X-ray diffraction experiments. This suggests that not only surface tension and jet elongation but also the slow relaxation of the carbon nanotubes in the nanofibers are determining factors in the orientation of carbon nanotubes. The extensive fine absorption structure detected via UV/vis spectroscopy indicated that charge-transfer complexes formed between the surface-oxidized nanotubes and negatively charged (-CN[triple bond]N:) functional groups in PAN during electrospinning, leading to a strong interfacial bonding between the nanotubes and surrounding polymer chains. As a result of the highly anisotropic orientation and the formation of complexes, the composite nanofiber sheets possessed enhanced electrical conductivity, mechanical properties, thermal deformation temperature, thermal stability, and dimensional stability. The electrical conductivity of the PAN/MWNT composite nanofibers containing 20 wt % nanotubes was enhanced to approximately 1 S/cm. The tensile modulus values of the compressed composite nanofiber sheets were improved significantly to 10.9 and 14.5 GPa along the fiber winding direction at the MWNT loading of 10 and 20 wt %, respectively. The thermal deformation temperature increased with increased MWNT loading. The thermal expansion coefficient of the composite nanofiber sheets was also reduced by more than an order of magnitude to 13 x 10(-6)/ degrees C along the axis of aligned nanofibers containing 20 wt % MWNTs.     

Rheological and Structure Investigation of Melt Mixed Multi-Walled Carbon Nanotube/PE Composites

In this study a series of melt mixed multi-walled carbon nanotube (MWNT)/Polyethylene composites with several carbon nanotube (CNTs) concentrations were investigated. A good dispersion of the nanotubes in the matrix was seen using scanning electron microscopy. Melt rheological measurements in dynamic mode were used to estimate the percolation state of the CNTs within the polymer and to provide information about the structure of the CNT/polymer composites. The effect of nanotubes on the non-isothermal crystallization behaviour of the nanocomposites was also studied by differential scanning calorimetry.     

Toughness enhancements in poly(methyl methacrylate) by addition of oriented multiwall carbon nanotubes

The mechanical properties of multiwall carbon nanotube (MWNT)/poly(methyl methacrylate) (PMMA) nanocomposites were studied as a function of nanotube orientation, length, concentration, and type. Orientation and dispersion were assessed by electron microscopy. A processing parameter study revealed the robust nature of fabricating nanotube/PMMA nanocomposites. An optimal set of extrusion conditions was found for minimizing the aggregate size in single‐wall carbon nanotube (SWNT)/PMMA nanocomposites; this set was also used for the fabrication of the MWNT/PMMA composites. Good dispersion was achieved for MWNTs in PMMA at 0.1–10 wt % loading levels (with the best dispersions at the lower loading levels). The orientation of MWNTs in PMMA proved to be the only way to substantially toughen the nanocomposite. A level of 1 wt % MWNTs in PMMA (oriented nanocomposite) exhibited the largest increase in tensile toughness with a 170% improvement over oriented PMMA. Increases in the modulus and yield strength were not nearly as pronounced (and occurred only at the highest loading of MWNTs, which was 10 wt %) with increases of 38 and 25%, respectively. A failure mechanism was proposed in which orientation of the MWNTs (normal to the direction of craze propagation and crack development) enabled them to toughen the brittle PMMA by bridging cracks that developed (via craze precursors) during the tensile test. None of the nanotube/PMMA composites showed mechanical properties close to the values expected from simple rule of mixture and orientation considerations. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2690–2702, 2004     

Investigation of the Orientation in Composite Fibers of Polycarbonate with Multiwalled Carbon Nanotubes by Raman Microscopy

The superior association of the inherent good mechanical and electrical properties makes carbon nanotubes (CNT) exceptionally interesting for the production of composite fibers of thermoplastic polymers with CNT. Alignment of the CNT in the polymer fiber is important for improved mechanical properties. Especially the production of fibers makes it necessary to get a controlled orientation and/or alignment of the CNT. We applied transmission electron microscopy (TEM) and polarized Raman microscopy to quantify multiwalled carbon nanotubes (MWNT) orientation, alignment and crystallinity in polycarbonate (PC). The evaluation of the Raman measurements provided an improved alignment orientation of the MWNT in the fibers with increasing take-up velocity during melt spinning and that the crystal structure of the MWNT is not changed through melt spinning.     

Coagulation method for preparing single-walled carbon nanotube/poly(methyl methacrylate) composites and their modulus,electrical conductivity,and thermal stability

A coagulation method providing a better dispersion of single-walled carbon nanotubes (SWNTs) in a polymer matrix was used to produce SWNT/poly(methyl methacrylate) (PMMA) composites. Optical microscopy and scanning electron microscopy showed an improved dispersion of SWNTs in the PMMA matrix, a key factor in composite performance. Aligned and unaligned composites were made with purified SWNTs with different SWNT loadings (0.1–7 wt %). Comprehensive testing showed improved elastic modulus, electrical conductivity, and thermal stability with the addition of SWNTs. The electrical conductivity of a 2 wt % SWNT composite decreased significantly (>10⁵) when the SWNTs were aligned, and this result was examined in terms of percolation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3333–3338, 2003     

Effect of filler networking on the response of thermosensitive composite hydrogels

Several composite hydrogels of poly(N-isopropylacrylamide) (pNIPAAm) with sodium montmorillonite (NaMM) have been synthesized using a fixed polymer/NaMM ratio (4:1 wt./wt.), but various monomer concentrations, in order to obtain hydrogels with different degrees of swelling, and thus different clay contents in the swollen state. For comparison, unfilled pNIPAAm gels have been also prepared at the same concentrations. The equilibrium swelling behaviour of the gels has been studied both in the swollen and in the shrunk state. In the swollen state, the polymer volume fraction increases with the initial monomer concentration C₀. In the shrunk state, the polymer fraction in pNIPAAm hydrogels is dependent on the specimen size and on C₀, whereas in the composite gels a constant polymer content is observed. When subjected to stepwise heating from 25 to 45 °C, unfilled gels undergo only poor deswelling. By contrast, complete deswelling takes place in composite gels. The latter show half-shrinking times varying over two orders of magnitude, depending on the monomer concentration and on the procedure followed to disperse NaMM, which determine the overall dispersion state of the filler, as evidenced by transmission electron microscopy (TEM). In particular, TEM observations show clay networking above a percolation threshold near 2.5 wt.% of NaMM. The effect of the incorporation of clay on the response to thermal stimuli is discussed in terms of the ability of NaMM to hinder the hydrophobic association of pNIPAAm segments and in terms of its dispersion state. It is suggested that, above the percolation threshold, NaMM forms a hydrophilic, physical network, through which water can flow also above the volume transition temperature, where pNIPAAm acquires a hydrophobic character.     

Development of core‐shell structure aided by SiC‐coated MWNT in ABS/LCP blend

Agglomeration is an issue of major concern for unmodified multi‐walled carbon nanotubes (MWNTs)‐aided polymeric composites. To overcome the above‐mentioned problem, multi‐walled carbon nanotubes (MWNTs) are modified by polycarbosilane (PCS)‐derived Silicone carbide (SiC). Acrylonitrile Butadiene Styrene (ABS)/Liquid Crystalline polymer (LCP)/MWCNT nanocomposites are prepared through melt blending in a twin screw extruder. X‐Ray Diffraction (XRD) studies authenticate the creation of ß‐SiC particles. Field Emission Scanning Electron Microscopy (FESEM) and Transmission Electron Microscopy (TEM) studies reveal the formation of core–shell morphology involving MWNT as the core and SiC‐coated MWNT as the shell. The degree of dispersion of MWNT is far better when it has been coated with SiC. As viewed from Thermo‐gravimetric analysis (TGA), the thermal stability is substantially increased in SiC‐aided nanocomposite in comparison to ABS/LCP/unmodified CNT blend. Glass transition temperature as well as mechanical properties are improved significantly (in the presence of SiC‐coated MWNT) as a result of homogeneous dispersion exhibited by MWNT. Copyright © 2009 John Wiley & Sons, Ltd.     

Enhanced electrical conductivity in chemically modified carbon nanotube/methylvinyl silicone rubber nanocomposite

Chemically modified multiwalled carbon nanotubes/methlyvinyl silicone rubber (m-MWNT/VMQ) nanocomposites with relatively good dispersion of nanotubes were prepared by treating the surface of MWNT using γ-aminopropyltriethoxy silane (KH550). Significant enhanced electrical conductivity was discovered in the m-MWNT/VMQ nanocomposites. The results could be attributed a strong interaction between m-MWNT and VMQ which was from the chemically modification of the surface for MWNT. The electrical property was also discussed in order to understand the percolation and electrical transport mechanism. The m-MWNT/VMQ nanocomposites with high conductivity in this study are promising application as one of novel functional materials.     

Dispersion of multiwalled carbon nanotubes in a rubber matrix using an internal mixer: Effects on rheological and electrical properties

The dispersion of multiwalled carbon nanotubes (CNTs) in an ethylene propylene rubber matrix was investigated using an internal mixer. Poly(ethylene‐co‐polyvinyl acetate) (EVA) statistic copolymer was used as a dispersing agent. The effects of the concentration of the dispersing agent and the matrix viscosity on the quality of the dispersion of 1 wt % of CNTs were studied by using microscopy and rheology in the melt state. It was demonstrated that the dispersion is governed principally by the viscosity of the matrix. As expected, better dispersion was observed when the matrix exhibited a lower viscosity. The influence of the filler content on the rheological and electrical properties is presented. A Cross model with a yield stress is proposed to describe the rheological behavior of these materials, which exhibit a viscoelastic solid behavior from 1 wt % CNT content. Electrical measurement data indicate that the electrical percolation threshold was 2.9 wt %. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1597–1604, 2011     

Multiwalled Carbon Nanotubes Functionalized by Hyperbranched Poly(urea‐urethane)s by a One‐Pot Polycondensation

Summary: Hyperbranched poly(urea‐urethane)‐functionalized multiwalled carbon nanotubes (MWNT‐HPUs) have been synthesized by a one‐pot polycondensation of tolylene 2,4‐diisocyanate and diethanolamine in the presence of MWNTs terminated with multiple hydroxy groups. FT‐IR, Raman, ¹H NMR, and ¹³C NMR spectra reveal that the HPU trees are covalently grafted onto the MWNT surfaces. After a high density of HPU trees (83.5 wt.‐%) is attached to the MWNTs, core‐shell nanostructures with MWNTs as the core and the HPU trees as the shell are formed. A loose and uniform nanotube network can be observed by TEM, SEM, and AFM. The resulting MWNT‐HPUs are soluble in polar solvents such as dimethylformamide, dimethylacetamine, 1‐methyl‐2‐pyrrolidinone, and dimethyl sulfoxide.

Hyperbranched poly(urea‐urethane)s functionalized multiwalled carbon nanotubes.     

Fracture Behavior of Covalently Re-Modified MWNT/Epoxy Nanocomposites

Summary: In this work, a surface re-modified multi-walled carbon nanotube (MWNT) was prepared by the chemical attachment of oligomeric unsaturated polyester on the MWNT surface. The re-modified MWNT was incorporated in two concentrations of 0.35 and 0.70 Wt.% into epoxy resin in order to investigate its effect on morphology and mechanical behavior of the MWNT/epoxy nanocomposite. The transmission electron microscopy showed that the re-modification of MWNT surface improves its dispersion state in the epoxy matrix. The tensile measurements for the nanocomposite having different amounts of surface re-modified/not-modified MWNT showed that the fracture mechanism changed from brittle to tough beyond a certain amount of surface re-modified MWNT. The scanning electron microscopy findings on the fracture surface morphology of the resulted nanocomposite substantiated the observed phenomena.     

The Localization Behavior of Different CNTs in PC/SAN Blends Containing a Reactive Component

Co-continuous blend systems of polycarbonate (PC), poly(styrene-co-acrylonitrile) (SAN), commercial non-functionalized multi-walled carbon nanotubes (MWCNTs) or various types of commercial and laboratory functionalized single-walled carbon nanotubes (SWCNTs), and a reactive component (RC, N-phenylmaleimide styrene maleic anhydride copolymer) were melt compounded in one step in a microcompounder. The blend system is immiscible, while the RC is miscible with SAN and contains maleic anhydride groups that have the potential to reactively couple with functional groups on the surface of the nanotubes. The influence of the RC on the localization of MWCNTs and SWCNTs (0.5 wt.%) was investigated by transmission electron microscopy (TEM) and energy-filtered TEM. In PC/SAN blends without RC, MWCNTs are localized in the PC component. In contrast, in PC/SAN-RC, the MWCNTs localize in the SAN-RC component, depending on the RC concentration. By adjusting the MWCNT/RC ratio, the localization of the MWCNTs can be tuned. The SWCNTs behave differently compared to the MWCNTs in PC/SAN-RC blends and their localization occurs either only in the PC or in both blend components, depending on the type of the SWCNTs. CNT defect concentration and surface functionalities seem to be responsible for the localization differences.