Exploitation of introducing of catalytic centers into layer galleries of layered silicates and related epoxy nanocomposites. I. Epoxy nanocomposites derived from montmorillonite modified with catalytic surfactant‐bearing carboxyl groups

Montmorillonite (MMT) was modified with the acidified cocamidopropyl betaine (CAB) and the resulting organo‐montmorillonite (O‐MMT) was dispersed in an epoxy/methyl tetrahydrophthalic anhydride system to form epoxy nanocomposites. The intercalation and exfoliation behavior of the epoxy nanocomposites were examined by X‐ray diffraction and transmission electron microscopy. The curing behavior and thermal property were investigated by in situ Fourier transform infrared spectroscopy and DSC, respectively. The results showed that MMT could be highly intercalated by acidified CAB, and O‐MMT could be easily dispersed in epoxy resin to form intercalated/exfoliated epoxy nanocomposites. When the O‐MMT loading was lower than 8 phr (relative to 100 phr resin), exfoliated nanocomposites were achieved. The glass‐transition temperatures (T_g's) of the exfoliated nanocomposite were 20 °C higher than that of the neat resin. At higher O‐MMT loading, partial exfoliation was achieved, and those samples possessed moderately higher T_g's as compared with the neat resin. O‐MMT showed an obviously catalytic nature toward the curing of epoxy resin. The curing rate of the epoxy compound increased with O‐MMT loading. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1192–1198, 2004     

Effects of nanoclay on the thermal and rheological properties of a vartm (vacuum assisted resin transfer molding) epoxy resin

Three types of commercially available organophilic Montmorillonite (Cloisite 30B, 25A and 15A) were used to prepare VARTM epoxy resin nanocomposites in order to study the effect of the nanoclay organophilic modification on the epoxy matrix. The morphology of the dispersions was investigated through XRD and TEM analyses. The thermal stability of the nanocomposites was studied by means of HI-RES TG measurements and the influence of the nanoclay on the viscosity of the resin was investigated through rheological measurements. It was found that the nanoclay modification had no significant influence on the dispersion and on the thermal properties of the nanocomposites. Areas of exfoliated and intercalated morphology were observed. The viscosity of the resin furthermore did not exceed the critical value of the infusion process.     

Improved flame retardant properties of epoxy resin by fluorinated MMT/MWCNT additives

Flame retardant additives of montmorillonite (MMT) and multi-walled carbon nanotube (MWCNT) were embedded in epoxy resin to improve the resin's flame retardant properties. MMT was fluorinated to exfoliate its layers and enhance its dispersion into the epoxy resin. The MWCNT was also fluorinated to create hydrophobic functional groups for improved dispersion into the epoxy resin. The MWCNT reduced the degradation rate of the epoxy resin and increased the char yield. Limiting oxygen index also increased showing first order against char yield. The exfoliated MMT acted as an energy storage medium to hinder thermal transfer within the epoxy resin. The activation energy increased almost two times by fluorinated MMT/MWCNT additives. The fluorination of the additives, MMT and MWCNT significantly improved the flame retardant properties of the epoxy resin.     

The effect of nanoparticles on structural morphology, thermal and flammability properties of two epoxy resins with different functionalities

The effect of layered silicate nanoclays, nano-silica and double-walled carbon nanotubes (DWNTs) on the thermal stability and fire reaction properties of two aerospace grade epoxy resins (a high temperature curing tetra-functional and a low temperature curing bi-functional resin) has been investigated using thermal analysis, cone calorimetry, LOI and UL-94 techniques. The morphology of the polymer-clay nanocomposites, determined by X-ray diffraction and transmission electron microscopy indicated intercalated structures. The addition of nanoclays (5-wt%) to both resins had a thermal destabilisation effect in the low temperature regime (<400 °C), but led to higher char yield at higher temperatures. The inclusion of nano-silica at 30-wt% significantly improved the thermal stability of the resins while DWNTs had an adverse effect due to their poor dispersion in the matrix. The nanoclays and carbon nanotubes significantly increased the fire resistance of the tetra-functional epoxy resin while a minimal effect was observed for the bi-functional resin.     

Influence of Mixing Conditions on Morphologies and Properties of MMT/Epoxy Resin Composite Materials

Montmorillonite(MMT) was directly modified with hexadecyl trimethyl ammonium bromide. The interlayer spacing of the organophilic montmorillonite(organo-MMT) corresponding to the d(001) plane peak was 2.21 nm. The influences of the content of organo-MMT and mixing conditions including mixing temperature and mixing time on the intercalation and exfoliation structures of MMT/epoxy resin composites were investigated by wide X-ray diffraction(WXRD). The X-ray patterns reveal that organo-MMT was intercalated by the epoxy resin during mixing process. Only under certain mixing conditions, could the exfoliation nanocomposites be formed. The mechanical and thermal properties of the composites were measured. The results indicate that the composites have better mechanical properties and higher Tg than those of the pristine epoxy resin.     

Thermal and dynamic mechanical properties of epoxy resin/poly(urethane‐imide)/polyhedral oligomeric silsesquioxane nanocomposites

Linear isocyanate‐terminated poly(urethane‐imide) (PUI) with combination of the advantages of polyurethane and polyimide was directly synthesized by the reaction between polyurethane prepolymer and pyromellitic dianhydride (PMDA). Then octaaminophenyl polyhedral oligomeric silsesquioxane (OapPOSS) and PUI were incorporated into the epoxy resin (EP) to prepare a series of EP/PUI/POSS organic–inorganic nanocomposites for the purpose of simultaneously improving the heat resistance and toughness of the epoxy resin. Their thermal degradation behavior, dynamic mechanical properties, and morphology were studied with thermal gravimetric analysis (TGA), dynamic mechanical analysis (DMA), and transmission electron microscope (TEM). The results showed that the thermal stability and mechanical modulus was greatly improved with the addition of PUI and POSS. Moreover, the EP/PUI/POSS nanocomposites had lower glass transition temperatures. The TEM results revealed that POSS molecules could self assemble into strip domain which could switch to uniform dispersion with increasing the content of POSS. All the results could be ascribed to synergistic effect of PUI and POSS on the epoxy resin matrix. Copyright © 2010 John Wiley & Sons, Ltd.     

Dispersion and distribution of organically modified montmorillonite in nylon‐66 matrix

Nylon‐66 nanocomposites were prepared by melt‐compounding nylon‐66 with an alkyl ammonium surfactant pretreated montmorillonite (MMT). The thermal stability of the organic MMT powders was measured by thermogravimetric analysis. The decomposition of the surfactant on the MMT occurred from 200 to 500 °C. The low onset decomposition temperature of the organic MMT is one shortcoming when it is used to prepare polymer nanocomposites at high melt‐compounding temperatures. To provide greater property enhancement and better thermal stability of the polymer/MMT nanocomposites, it is necessary to develop MMT modified with more thermally stable surfactants. The dispersion and spatial distribution of the organic MMT layers in the nylon‐66 matrix were characterized by X‐ray diffraction. The organic MMT layers were exfoliated but not randomly dispersed in the nylon‐66 matrix. A model was proposed to describe the spatial distribution of the organic MMT layers in an injection‐molded rectangular bar of nylon‐66/organic MMT nanocomposites. Most organic MMT layers were oriented in the injection‐molding direction. Layers near the four surfaces of the bar were parallel to their corresponding surfaces; whereas those in the bulk differed from the near‐surface layers and rotated themselves about the injection‐molding direction. The influence of the spatial distribution of the organic MMT on crystallization of nylon‐66 was also investigated. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1234–1243, 2003     

Thermal properties of epoxy resin nanocomposites based on hydrotalcites

Epoxy resin nanocomposites containing home-made hydrotalcites (HTlc) have been prepared and their properties have been studied and compared with those of montmorillonite (MMT)-type layered silicates-based nanocomposites. Nanofiller dispersion in the polymer matrix has been evaluated by transmission (TEM) electron microscopy and wide angle X-ray diffraction (WAXD), while nanocomposite thermal properties have been studied in detail by thermogravimetric analysis (TGA/DTG) and cone calorimeter tests.The morphological studies have shown that the compatibilisation of the above two type of nanofillers allowed us to obtain nanostructured materials. As far as thermal properties are concerned, nanocomposites based on HTlc are found to decompose, both in air and nitrogen, following a trend similar to that of the neat polymer matrix, while in the case of the nanocomposite based on the organophilic MMT a slight improvement was found in air. Conversely, cone calorimetric tests have demonstrated that only the organophilic hydrotalcite was capable of decreasing the peak of the heat release rate in a relevant way.     

Preparation of activated carbon filled epoxy nanocomposites

Activated carbon derived from oil palm empty fruit bunch (AC-EFB), bamboo stem (AC-BS), and coconut shells (AC-CNS) were obtained by pyrolysis of agricultural wastes using two chemical reagents (H₃PO₄ or KOH). The AC-EFB, AC-BS and AC-CNS were used as filler in preparation of epoxy nanocomposites. Epoxy nanocomposites prepared at 1, 5 and 10 % activated carbons filler loading using KOH and H₃PO₄ chemical agents. Transmission electron microscopy confirms better dispersion of the nano-activated carbons in the epoxy matrix at 5 % activated carbon. The presence of 5 % AC-CNS in the epoxy matrix using H₃PO₄ chemical reagent resulted in an improvement of the thermal stability of epoxy matrix. KOH treated AC filled epoxy nanocomposites were slightly better in thermal stability as compared to H₃PO₄ treated AC filled epoxy nanocomposites, may be due to better interaction of filler with epoxy matrix. Thermal analysis results showed that thermal stability of the activated carbon filled epoxy nanocomposites improved as compared to the neat epoxy matrix. The degree of crystallinity of epoxy matrix was improved by adding the activated carbon due to interfacial interaction between AC and epoxy matrix rather than loading of AC alone. Developed nanocomposites from biomass (agricultural wastes) materials will help to reduce the overall cost of the materials for its demanding applications as insulating material.     

Preferential melt intercalation of clay in ABS/brominated epoxy resin-antimony oxide (BER-AO) nanocomposites and its synergistic effect on thermal degradation and combustion behavior

ABS/organo montmorillonite (OMT) nanocomposites and ABS/brominated epoxy resin-antimony oxide (BER-AO)/OMT nanocomposites were prepared via melt compounding. The dispersion of OMT in nanocomposites was investigated by wide-angle X-ray diffraction and transmission electron microscopy. The results revealed an intercalated structure in ABS/OMT nanocomposites and the OMT layers mainly distribute in SAN phase. However, a completely exfoliated structure was found in ABS/BER-AO/OMT nanocomposites and OMT layers preferentially located in the BER phase which indicated that the OMT platelets had a much higher affinity with brominated epoxy resin than ABS resin. Based on the above morphological results, a schematic diagram of the ABS/OMT, ABS/BER-AO/OMT nanocomposites was established. The thermal degradation behavior was characterized by thermogravimetry. The results showed that the exfoliation of OMT can enhance the thermal stability of pure ABS resin and ABS/BER blends. An increase in the limited oxygen index (LOI) value was observed with the addition of OMT and it was found that such an enhancement is closely related to the morphologies of the chars formed after combustion. A synergistic effect between OMT and BER-AO during the combustion of the nanocomposites was found and a schematic mechanism was presented.     

聚乙烯醇/氟基蒙脱土纳米复合材料的合成及性能研究

采用水热方法,在493 K条件下反应72小时,合成了氟基蒙脱土(F-MMT),在这种F-MMT中,硅酸盐结构中的一些OH-被F-取代。采用溶液插层方法,制备了聚乙烯醇/F-MMT纳米复合材料(PVA/F-MMT)。采用X 射线衍射、扫描电镜和透射电镜对F-MMT 和 PVA/F-MMT纳米复合材料进行了表征;结果表明,片状结构的F-MMT均匀分散于PVA中,形成了层离结构的纳米复合材料。热重分析、力学性能和紫外可见光谱的测试结果表明,在没有牺牲光学性能情况下,PVA/F-MMT纳米复合材料的热稳定性和力学性能都得到了提高。力学和热学性能的提高归功于F-MMT均匀而好的分散于聚合物基体中,以及PVA中的 OH- 和F-MMT 中F-之间强的氢键作用。     

Significantly enhanced electromagnetic interference shielding effectiveness of montmorillonite nanoclay and copper oxide nanoparticles based polyvinylchloride nanocomposites

In the present study, montmorillonite (MMT) nanoclay and copper oxide (CuO) nanoparticles (NPs) reinforced polyvinylchloride (PVC) based flexible nanocomposite films were prepared via solvent casting technique. Using Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA), the structural, morphological and thermal properties of PVC/MMT/CuO nanocomposite films with various loadings of CuO NPs and MMT were investigated. These studies suggested that by the addition of dual nanofillers in the polymer matrix some structural modifications occurred owing to the homogenous dispersion of MMT and CuO NPs within the PVC matrix. The TGA results reveal that the addition of CuO NPs and MMT considerably improved the thermal stability of the nanocomposites. The EMI shielding effectiveness (SE) of nanocomposites was examined in the X-band (8–12 GHz) and Ku-band (12–18 GHz) frequency regions. The EMI SE values were found to be −30 dB (X-band) and −35 dB (Ku-band) for nanocomposites containing 0.3 wt% of CuO NPs and 4.7 wt% of MMT respectively while the shielding was found to be absorption dominant. These results emphasize that PVC/MMT/CuO nanocomposite films can be used as a potential EMI shielding material.     

Layered silicate/epoxy nanocomposites: synthesis,characterization and properties

Novel epoxy‐clay nanocomposites have been prepared by epoxy and organoclays. Polyoxypropylene triamine (Jeffamine T‐403), primary polyethertriamine (Jeffamine T‐5000) and three types of polyoxypropylene diamine (Jeffamine D‐230, D‐400, D‐2000) with different molecular weight were used to treat Na‐montmorillonite (MMT) to form organoclays. The preparation involves the ion exchange of Na⁺ in MMT with the organic ammonium group in Jeffamine compounds. X‐ray diffraction (XRD) confirms the intercalation of these organic moieties to form Jeffamine‐MMT intercalates. Jeffamine D‐230 was used as a swelling agent for the organoclay and curing agent. It was established that the d₀₀₁ spacing of MMT in epoxy‐clay nanocomposites depends on the silicate modification. Although XRD data did not show any apparent order of the clay layers in the T5000‐MMT/epoxy nanocomposite, transmission electron microscopy (TEM) revealed the presence of multiplets with an average size of 5 nm and the average spacing between multiplets falls in the range of 100 Å. The multiplets clustered into mineral rich domains with an average size of 140 nm. Scanning electron microscopy (SEM) reveals the absence of mineral aggregate. Nanocomposites exhibit significant increase in thermal stability in comparison to the original epoxy. The effect of the organoclay on the hardness and toughness properties of crosslinked polymer matrix was studied. The hardness of all the resulting materials was enhanced with the inclusion of organoclay. A three‐fold increase in the energy required for breaking the test specimen was found for T5000‐MMT/epoxy containing 7 wt% of organoclay as compared to that of pure epoxy. Copyright © 2004 John Wiley & Sons, Ltd.     

Effect of carbon nanotubes dispersed in binder on properties of epoxy nanocomposite

Effect of quality parameters of starting raw materials, native carbon nanotubes (degree of defectiveness, thermal stability, morphology) on the properties of carboxylated and amidated nanotubes produced from these raw materials and on the homogeneity of a dispersion of amidated nanotubes in an epoxy oligomer was studied. The physicomechanical properties of epoxy nanocomposites produced from these dispersions were examined. It was found experimentally that an increase in the defectiveness of native nanotubes leads to a rise in the size of numerous aggregates in dispersions composed of an epoxy resin and amidated carbon nanotubes and, as a result, to deterioration of the physicomechanical characteristics of epoxy nanocomposites based on these dispersions.     

Improving Thermal and Flame Retardant Properties of Epoxy Resin with Organic NiFe‐Layered Double Hydroxide‐Carbon Nanotubes Hybrids

To improve the dispersion of carbon nanotubes (CNTs) and flame retardancy of layered double hydroxide (LDH) in epoxy resin (EP), organic nickel‐iron layered double hydroxide (ONiFe‐LDH‐CNTs) hybrids were assembled through co‐precipitation. These hybrids were further used as reinforcing filler in EP. EP/ONiFe‐LDH‐CNTs nanocomposites containing 4 wt% of ONiFe‐LDH‐CNTs with different ratios of ONiFe‐LDH and CNTs were prepared by ultrasonic dispersion and program temperature curing. The structure and morphology of the obtained hybrids were characterized by different techniques. The dispersion of nanofillers in the EP matrix was observed by transmission electron microscopy (TEM). The results revealed a coexistence of exfoliated and intercalated ONiFe‐LDH‐ CNTs in polymer matrix. Strong combination of the above nanofillers with the EP matrix provided an efficient thermal and flame retardant improvement for the nanocomposites. It showed that EP/ONiFe‐LDH‐CNTs nanocomposites exhibited superior flame retardant and thermal properties compared with EP. Such improved thermal properties could be attributed to the better homogeneous dispersion, stronger interfacial interaction, excellent charring performance of ONiFe‐LDH and synergistic effect between ONiFe‐LDH and CNTs.     

Preparation and properties of PU/MCMMT nanocomposites

The cetyltrimethyl ammonium bromide (CTAB) was used as a swelling agent to be intercalated into the galleries of the montmorillonite (MMT) platelets to get the organic MMT (CMMT). Then 4,4′‐diphenylmethane diisocyanate (MDI) were grafted on CMMT by the reaction between hydroxyls in organic MMT platelets and MDI to synthesize the MDI modified CMMT (MCMMT). Polyurethane (PU)/MCMMT composites were prepared by situ polymerization. The MCMMT platelets dispersed in a PU matrix in nanometer scale. The dispersion and intercalation degree of the MCMMT platelets decreased with increase in the content of MCMMT. Under the same content of fillers, the tensile strength and tear strength of PU/MCMMT nanocomposites were higher than those of PU/organic MMT nanocomposites. The reinforcing effect of the MCMMT platelets to the PU was better than that of the organic MMT platelets. With increase in the content of MCMMT, the tensile strength and tear strength of the PU/MCMMT nanocomposites were increased, while the extent of the increase slowed down. Compared with those of PU, the thermal stability of PU/MCMMT nanocomposites was increased. Copyright © 2009 John Wiley & Sons, Ltd.     

4,4'-二氨基二苯醚二苯酮固化环氧树脂/粘土纳米复合材料的研究

采用离子交换法, 用十六烷基三甲基溴化铵处理钙基蒙脱土(MMT), 使蒙脱土的层间距由1.49 nm扩大到2.21 nm, 制备了环氧树脂/ BADK/MMT纳米复合材料, 并用XRD等手段研究了有机蒙脱土在环氧树脂中的插层及剥离行为. 研究结果表明, 蒙脱土含量及环氧树脂与有机土的混合温度和时间均对固化后复合材料的剥离产生影响, 只有在特定条件下才能得到剥离型纳米复合材料.     

Validation of experimental results for graphene oxide-epoxy polymer nanocomposite through computational analysis

The change in interfacial interaction behavior of epoxy resin nanocomposites with the incorporation of graphene oxide (GO) was explored experimentally and computationally. GO with different weight (wt) loading was incorporated in epoxy resin by a three-way dispersion method. GO formed mechanical interlocking with epoxy resin, thereby resulting in a remarkable enhancement in mechanical and thermo-mechanical properties of GO-epoxy nanocomposite. In 0.3 wt% GO-epoxy nanocomposites, improvement of 26.7% in flexural strength and 39.2% in flexural modulus was reported. Using dynamic mechanical analysis (DMA), thermomechanical analysis (TMA) and differential scanning calorimetry (DSC), glass transition temperature (T_g) of 182.7°C and maximum thermal stability was reported for 0.3% GO-epoxy nanocomposite. The effect of GO on cross-linking in GO-epoxy nanocomposite was analyzed by DSC and Raman spectroscopy. The X-ray photoelectron spectroscopy (XPS) study was utilized to determine the interfacial interaction, and further was verified by density functional theory (DFT). By experimental and computational study, H-bonding was observed to improve interfacial interaction in GO-epoxy nanocomposite.     

Influence of Fe‐MMT on crosslinking and thermal degradation in silicone rubber/clay nanocomposites

In this article, silicone rubber (SR)/clay nanocomposites were synthesized by a melt‐intercalation process using synthetic Fe‐montmorillonite (Fe‐MMT) and natural Na‐MMT which were modified by cetyltrimethyl ammonium bromide (CTAB). This study has been designed to determine if the presence of structural iron in the matrix can result in radical trapping and then enhance thermal stability, affect the crosslinking degree and elongation. The SR/clay nanocomposites were characterized by X‐ray diffraction (XRD) patterns and transmission electron microscopy (TEM). Exfoliated and intercalated nanocomposites were obtained. Thermo gravimetric analysis (TGA) and mechanical performance were applied to test the properties of the SR/clay nanocomposites. The presence of iron significantly increased the onset temperature of thermal degradation in SR/Fe‐MMT nanocomposites. The thermal stability, gel fraction and mechanical property of SR/Fe‐MMT were different from the SR/Na‐MMT nanocomposites. So the iron not only in thermal degradation but in the vulcanization process acted as an antioxidant and radicals trap. Copyright © 2006 John Wiley & Sons, Ltd.     

原位聚合制备聚乙烯/蒙脱土(MMT)纳米复合材料的研究

利用MgCl₂在醇中溶解和蒙脱土(MMT)在醇中层间膨胀的特性,制备了MgCl₂/TiC_l4负载于MMT层间的MMT/MgCl₂/TiC_l4催化剂,并通过原位聚合合成了聚乙烯/蒙脱土纳米复合材料.经广角X射线衍射(WAXD)和透射电子显微镜(TEM)分析表明,蒙脱土片层在乙烯聚合过程中发生了层间剥离,以单片层或几片层共存的形式无规地分散于聚乙烯基质中.与分子量相近的纯聚乙烯相比,极低的蒙脱土含量(质量分数<1%)能使复合材料的屈服强度、拉伸强度和拉伸模量有很大提高.复合材料中蒙脱土片层以纳米尺寸在聚乙烯基质中的良好分布和对聚乙烯分子链运动的限制作用是力学性能提高的主要因素.